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Table of Contents
Summary of Contents for SIGN RACER 1600 LED
- Page 1 Signracer L ED F latbed I nkjet P rinter Operation M anual ...
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Page 2: Table Of Contents
Table o f C ontents Foreword ..................................4 Safety P recautions ..............................5 1. I ndications o f s ymbols ........................... 5 2. P recautions o f o perations ..........................6 ... - Page 3 1. S tart-‐up a nd s hutdown o peration ........................40 1.1 P rint s tart-‐up o peration ..........................40 1.2 P rinter s hutdown o peration ........................41 ...
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Page 4: Foreword
Signracer L ED h ybrid U V i nkjet p rinters a re a h igh q uality a nd c ost-‐effective e quipment s pecially designed ... -
Page 5: Safety P Recautions
Safety P recautions 1. I ndications o f s ymbols Note t he s pecific f eatures g iven w ith t hese s ymbols i n o rder t o a void p roperty d amage a nd p ersonal injury ... -
Page 6: P Recautions O F O Perations
2. P recautions o f o perations Caution Please s upply t he p rinter w ith r ated v oltage a nd f requency, i mproper p ower i nput m ay c ause functional ... -
Page 7: Brief I Ntroduction
Brief i ntroduction 1. Printer A pplications The U V d igital p rinter i s a ble t o p rint d irectly o n d iversified m edia. T he m odel c an b e u sed i n advertising ... -
Page 8: P Rinter C Onfigurations
3. P rinter C onfigurations Models Signracer 1 600 L ED, 2 500 L ED, 3 200 L ED Printhead t ype RICOH G en. 5 h igh-‐performance d rop-‐on-‐demand p iezo h eads Printhead ... -
Page 9: S Tructure D Iagrams
4. S tructure D iagrams 4.1 F ront-‐view o f t he p rinter Parts I llustrated: 1 Left e mergency s top b utton 2 Carriage ... -
Page 10: Operation Panel
4.1.1 Operation panel ① Media t ake-‐up d irection c ontrol ② Media t ake-‐up t ension c ontrol ③ Printer s tart-‐up b utton ④ UV l amp S witch 1 ⑤... -
Page 11: T He F Ront--View O F T He C Arriage
4.2 T he f ront-‐view o f t he c arriage 1 Ink P rime B uttons ( left f or C olor / W hite a t r ight) 2 Left ... -
Page 12: E Lectronic P Anel
4.3 E lectronic p anel ... - Page 13 ① Relays ② Contactor ③ Filter ④ Solid s tate r elay 1 ⑤ Solid s tate r elay 2 ⑥ Solid s tate r elay 3 ⑦...
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Page 14: Printer I Nstallation
Printer I nstallation 1. L oading a nd t ransporting The n et w eight o f t he p rinters a re 9 50kg f or t he 1 600, 1 .200kg f or t he 2 500 a nd 2 650kg f or t he 3200. ... -
Page 15: U Npacking T He P Rinter
2. U npacking t he p rinter After f inishing t aking o ut t he p rinter f rom t he t ruck, i t n eeds t o b e t aken o ut f rom t he b ox. ... -
Page 16: W Orking E Nvironment
the c over p late , they m ay d rop o n t he p rinter a nd d amage t he p rinter. remove t he f ix s crew f rom f our c orners ... -
Page 17: Installation I Nstructions
4.Installation i nstructions 4.1 C heck a nd a cceptance Verify t hat a ll e lectronic u nits a nd m echanism a re i n n ormal s tate a s s oon a s t he p rinter i s p laced properly. ... -
Page 18: L Eveling A Djustment
Connect the cables into the PC There are three cables that need to be connected: 1) VGA cable for monitor 2) USB connect cable coming from external device board (use USB3.0 port on PC) 3) Fibre optic cable (blue) 4) Ground cable ... -
Page 19: S Oftware A Nd D River I Nstallation
The p rinter i s h igh p ower c onsumption e quipment o f 6 .5kw. T he i nput p ower h as t o m eet w ith the ... - Page 20 4. Select t he c ommunication p ort. 5. Select t he p rint h ead m odel. ...
- Page 21 6. Select t he p rinter m odel 7. Select D PI ...
- Page 22 8. Select U V l amp t ype. C hoose L ED 9. Browse a path for TOPJet. It’s recommended to not choose system disk as installation folder. For example ...
- Page 23 10. Select a dditional t ask 11. Confirm a nd i nstall ...
- Page 24 12. Wait f or i nstallation 13. Install t he i nitiations ...
- Page 25 14. Click f inish t o c ontinue 15. Install t he d river f or P CIE c ard ...
- Page 26 16. Accept 17. Continue ...
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Page 27: F Unctional T Ests
18. Finish. N ormally w e d o n ot h ave t o r eboot c omputer a fter i nstallation. 4.6 F unctional t ests ... -
Page 28: P Rint--Head I Nstallation
4.7 P rint-‐head i nstallation Note. Q ualified t echnicians w ith a v iew t o a void d amage t o p rint-‐head a nd i ntegrated c ircuit, a nd reduce ... - Page 29 1. U npack t he p rintheads a nd m ark t he v oltages o f t he 4 p rint r ows. A = f irst l eft n ozzle r ow, D i s l ast right ...
- Page 30 3. I nstall t he p rinthead i nto t he b racket. P ay a ttention t o t he r egistration p in o n t he h ead! I t corresponds ...
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Page 31: Filling Ink
4.8 Filling ink Note. T he i nk f illing o peration c an o nly b e e xecuted w hen t he i nk l ines a nd t he c onnections o f t he cables ... -
Page 32: D Egassing O F T He P Rinthead
4.9 D egassing o f t he p rinthead The d egassing o peration s hould b e d one t he f irst t ime o f p rinthead i nstallation, t his o peration c an help ... -
Page 33: P Rinthead C Alibration A Nd A Lignment
4.10 P rinthead c alibration a nd a lignment The o perations o f t he p rinthead c alibration a nd a lignment c an b e s pecified a s p hysical a lignments o f both ... - Page 34 Select t he p rinthead v ertical a lignment i n t he d rop-‐down-‐list o f t he a lignment c hecking a nd r un printing. ...
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Page 35: H Orizontal A Lignment
The s teps o f v ertical a lignment: loosen t he s crew ① ; Adjust t he s crew ② s lightly a ccording t o t he v ertical c hecking r esult Print ... -
Page 36: L Eft A Nd R Ight H Eads O Ffset
4.10.4 L eft a nd r ight h eads o ffset Left-‐dir h eads o ffset m eans c olor c alibration o f l eft-‐directional p rint, r ight-‐dir h eads o ffset m eans c olor calibration ... -
Page 37: B I--Directional C Alibration
4.10.5 B i-‐directional c alibration The b i-‐directional o ffset c hecking p rint c an b e s pecified a s “ small&middle d ots” m ode” a nd “grayscale&large ... -
Page 38: S Tepping C Alibration
4.10.6 S tepping c alibration Select t he s tepping c hecking p rint i n t he d rop-‐down-‐list o f c alibration a nd a lignment a nd g et i t output. ... - Page 39 Reset t he v alue o f t he z ero p osition i n t he l ayout o ption. I llustrated a s b elow. ...
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Page 40: Start--Up A Nd S Hutdown I Nstructions
Start-‐up a nd s hutdown I nstructions 1. S tart-‐up a nd s hutdown o peration The u ser h as t o g o t hrough t he s afety p recautions i n c hapter o ne b efore t he f irst-‐time o peration. A nd all ... -
Page 41: P Rinter S Hutdown O Peration
Check i f t he r eading v alue o f t he p ressure i s n ormal ( normally t he v alue o f t he n egative pressure ... -
Page 42: Printer M Aintenance
Printer M aintenance 1. P eriodic m aintenance f or p rinter p arts ( based o n a n 6 h our d aily p roduction) With ... -
Page 43: P Recision P Art M Aintenance
3. P recision p art m aintenance All p recision p arts m ust b e s trictly c leaned w ith i sopropanol a nd S ignracer r ecommended l int-‐free cloth ... -
Page 44: P Rinthead P Reservation D Uring L Ong V Acation
4.3 P rinthead p reservation d uring l ong v acation When t he p rinter i s s hutting d own f or 3 o r m ore d ays ( due t o h olidays, v acation, e tc.) t he h eads should ... -
Page 45: R Eplacement O F C Onsumable P Arts
5. R eplacement o f c onsumable p arts 5.1 R eplacement o f i nk p ump When h earing t hree-‐consecutive b uzz, c heck a nd s ee i f t he i nk p ump m alfunctions. The ... -
Page 46: I Nk R Efill
5.2 I nk r efill When t he h earing s ix-‐consecutive b uzz, c heck a nd s ee i f t he i nk i s r unning o ut f rom t he m ain i nks tanks ... -
Page 47: R Eplacement O F A Ir P Ump
5.4 R eplacement o f a ir p ump When h earing a s ingle b uzz d uring n ormal w orking h ours, i t p robably m eans t hat t he m ain a ir pump ... -
Page 48: Troubleshooting
Troubleshooting 1. B uzz i ndications a nd t roubleshooting There a re s ix k inds o f b uzz a lert p rogrammed i n t he p rinter. B elow i s t he l ist o f i ndications a nd troubleshooting. ... -
Page 49: P Ressure S Ystem P Roblems
2. P ressure s ystem p roblems 2.1 U nstable n egative p ressure Cases ① The n egative p ressure f luctuates a s t he c arriage m oves. ②... -
Page 50: I Nk L Ine M Alfunction
When accomplished troubleshooting the above two malfunctions, check and see if the setting value ( Lo-‐2) o f t he i ndicator i s c orrect. Lo-‐1:-‐4.5 ... -
Page 51: P Rinthead S Trike
3.3 O vertime i nk s upplying ( three-‐buzz s ignal) Causes: Check a nd s ee i f t he i nk o f t he m ain t ank i s r unning o ut, r efill i t i f s o. Click ... -
Page 52: D Ealing W Ith H Ead S Trike P Roblem
printing f ailure. 4.2. D ealing w ith h ead s trike p roblem Troubleshooting ① Wait f or t he e rror m essage t o a ppear o n t he c omputer s creen b efore t aking a ny c orrective action. ... -
Page 53: C Arriage M Oving M Alfunction
5. C arriage m oving m alfunction 5.1 C arriage m oving f ailure There a re u sually e rror m essages d isplayed i n t he s ervo d river, d eal w ith t he i ssue a ccording t o the ... -
Page 54: A Utomatic H Ead H Eight A Djustment M Alfunctions
5.2 C ache p roblem ( The c arriage p ause t oo l ong a t t he t wo e nds o f t he l ead r ail d uring t he printing ... -
Page 55: P Rinting Q Uality T Roubleshooting
7. P rinting q uality t roubleshooting Abnormality Troubleshooting Check h orizontal a lignment Horizontal b anding Check c olor c alibration Check i f t he h ead h eight i s r ight f or t he p rinting j ob, n ormally 2 mm Unclear(blurred) ... -
Page 56: Appendix
Appendix 1. R outine M aintenance G uide It i s r ecommended t hat e nd u sers h ave t his s heet p rinted a nd p laced n earby t he o peration bracket, ... - Page 57 Notes...
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Page 58: T Ools A Nd M Aterials N Eeded
4. T ools a nd M aterials n eeded: ① flush ② Signracer l int-‐free t issue ③ Isopropanol ④ Angle k ey ⑤ Nytril g loves ⑥... -
Page 59: C Hannel I Nformation O F R Icoh G En5
5. C hannel i nformation o f R icoh G en5 5.1 S ingle a rray c arriage s et ... - Page 60 ...
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Page 62: D Ouble A Rray C Arriage S Et
5.2 D ouble a rray c arriage s et ... - Page 63 ...
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- Page 70 Depending o n t he m odel a nd c olor c onfiguration, w e t ry t o i nstall t he h eads i n t he middle ...
- Page 71 Change t he h ead p ositions f or t he o ther h eads a s w ell. B elow i s a n e xample o f t he installed ...
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Page 72: Signracer Led Timing Settings
6. Signracer LED timing settings Before installing a new software or driver, please backup the current offset values, start points and print head parameter settings. Make also pictures (or printscreen) from all alignment settings in SET. Install an old backup parameter will give an error in the latest version due to new driver parameter possibilities in v2288. - Page 73 The ink is immediatly cured by the lamps “direct curing”. We can set both the timing for activating the Led, and closing the LED at the end of each pass. On the way back, we set the timing for “Go left” adjust right lamp to be opened and closed The lower part of this Fine adjustment window, is for setting the “delayed curing”...
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