Related Manuals for AKYAPAK ASM
Summary of Contents for AKYAPAK ASM
- Page 1 USER’S MANUEL PAGE: 1 ASYMETRICAL 3ROLLER BENDING MACHINE AKYAPAK Mak.San. ve Tic. Ltd.Şti. Akçalar Sanayi Bölgesi 16225 Akçalar / BURSA / TÜRKIYE Tel : 0090 224 280 75 00 Fax : 0090 224 280 75 02 www.akyapak.com.tr 03.04-B1...
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Page 2: Ce Conformity Declaration
: 00 90 224 280 75 01-02 The machine production in our factory is suitable to the standards below. Eropean standards and instructions are listing at the table below. Machine Name ASYMETRICAL 3 ROLLER BENDING MACHINE ASM / Machine type Production year 2013/ And serial number... - Page 3 3rd parties which is not mentioned in the invoice. II-) Warranty is only covered for the parts to be delivered at Akyapak factory which is the subject of poor design or production faults. Phone assistance is only given for software faults. All other demands are into subjects of extra charges according to usual market price conditions.
- Page 4 ATTENTION!!! Only the autorized personal may use this machine. All the modifications making on the machine without the autorized personal, AKYAPAK is not responsible for the accidents. When the operator is leaving the working place,the machine key will close ‘’O’’...
- Page 5 USER’S MANUEL PAGE: 5 3.TECHNICAL SPESIFICATIONS Working voltage : 380-415 V REAR AXLE ENGINE : 0,75 kW Max.Current : 7 A Cable Section : 5x2,5 MİN. Frequency : 50 HZ ROTATION ENGINE : 2,2 KW Workin Bending Minimum Machine dimensions Max.
- Page 6 USER’S MANUEL PAGE: 6 4.Machine measurement: 03.04-B1...
- Page 7 USER’S MANUEL PAGE: 7 5. MACHINE KNOWLEDGE 5.1. STANDART EQUIPMENTS The machine body are made from iron constraction. The bottom shaft is with motor+reducer system stimulating The upper shaft is openable auxiliary Cone bending appliances Break motor The bottom and back shaft are moving manuel The control panel and foot pedal are movable Appropriate at CE’...
- Page 8 USER’S MANUEL PAGE: 8 Don’t forget to press the emergency switch or the rope in the time of danger situation. 6.2. The danger situations on the machine. This machine is ornamenting with protaction appliances.When the machine is not using accurate,this protaction appliances, may create the danger situations. The result from the losses The hand operator or his finger.
- Page 9 This machine is not suitable for the series production. The shaft of the rolls, the width and the thickness of the bending material for the sylinder bending machine producing at AKYAPAK, are given with the codes. For example ASM 140 - 20 / 4,5...
- Page 10 USER’S MANUEL PAGE: 10 6.5.The machine appropriate usage. All the bending operations on the machine must be controled on the front of the machine and only from the autoritative personal. The material taken upon the machine in the first operation must be helping from the other operators,and after this operation the operator must bend the material alone.
- Page 11 USER’S MANUEL PAGE: 11 6.8. THE SITUATION OF THE RISK. * The machine is with 3 Rolls.One of the rolls is fixed,the other two rolls are moving.If they did not use careful,the serious crushing and wounding will be cause. * In this situation : Stoping the motor. *All the electrical connections must be closed,when the machine is cleaning.(Pull the plug, Close the safety.) *Don’t pull out the machine safety appliances.Don’t make any changes and correction on...
- Page 12 USER’S MANUEL PAGE: 12 6.11. SAFETY FACTORS AT THE MACHINE ASSEMBLY. Akyapak sylinder bending machine ,must be placed on the hard and strong ground.(See the assembly plan) DANGEROUS LIFE The working place of the machine must be clean ,every time.
- Page 13 7.3. THE MACHINE PROTACTION 7.4. TRANSPORT AND RAISING THE MACHINE Akyapak 3 rolls bending machine,must lift carefuly with crane and helping with rope. Be careful for the damage at the lifting operations.The producer is not responsible for the damage arising in this situation.
- Page 14 DON’T LIFT WITH THE FORK LIFT!!! 7.5. EXTRACTING THE PACKAGE (DISASSEMBLE) To be ineffected from the transport and atmosphere conditions AKYAPAK ASYMETRICAL BENDING MACHINE are coverd with nylon water infect material. For the following operations to be ineffected from the weather,must be carrying with nylon and rubberized waterproof cloth.
- Page 15 USER’S MANUEL PAGE: 15 7.7. SETTING KNOWLEDGE 1-All the sides machine must approximetly and easily approuch,and for the maintenance repair must leave the cavity. 2-The sheet bending on the machine must easily take out,and the sheet lenght must be (L)1,5 rigid and (Lx1,5)cavity.
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Page 16: Surrounding Conditions
USER’S MANUEL PAGE: 16 7.9. SURROUNDING CONDITIONS The respect to be careful; The surroundings conditions are very important ,for the productivety of the machine. a) The machine must work far-off the machine with rust and metal filings. b) The place of the machine must be far –off the machine with the vibration. c)If the machine does not fixed on the ground,the machine will goes at the front and back.,and can move on their places. -
Page 17: Safety Rope
USER’S MANUEL PAGE: 17 8.4. SAFETY ROPE At the time of the transportation the machine,the safety rope assembling to the surrounding the machine should take out.May using after the assembling on the ground the safety rope. The safety rope at 3 side of the machine must be assembling. To strengthen the rope,must be use the angular arms.Screw this arms to the surround the machine. -
Page 18: Safety Switch
YOU MAY PREPARE THE MATERIAL.ONLY WHEN THE MACHINE IS CLOSED. * Take the top rolls on the position you need. * Put into place the sheet metal. AKYAPAK 3 rolls bending machine before working must be lubricate.The parts which must lubricating, are indicating on the rear page. 03.04-B1... -
Page 19: Control Panel
USER’S MANUEL PAGE: 19 9.1. CONTROL PANEL 1) CIRCUIT BREAKER 2) START 3) STOP 4) VOLTAGE EXPANDING POISON 5) EMERGENCY STOP BUTTON 6 )FOOT PEDAL 7) FOOT PEDAL 03.04-B1... -
Page 20: General Information
USER’S MANUEL PAGE: 20 9.2.GENERAL INFORMATION To get the high yield of the machine ,the right using,maintenance and regular cleaning are necessary. The physics situation of the bending material is very important,preparing before the bending operation .Of this: 1-For the material cutting with Oxygen ,the edge shavings is cleaning with emery stone. 2-On the sheet metal all the protrusion,rust,cinder,must be clening.They can damage the top rolls,if only the rolls are hardened. - Page 21 USER’S MANUEL PAGE: 21 9.4. SETTLE THE BENDING MATERIAL You can begin the bending operation,after all the control operations. The first step of the bending operations,is the place of the bending material. The stright position of the material tighten between the top rolls,is initial condition for the good quality bending material.
- Page 22 USER’S MANUEL PAGE: 22 9.6. THE MACHINE METOD FOR THE BENDING OF THE MATERIAL 03.04-B1...
- Page 23 USER’S MANUEL PAGE: 23 9.7. BENDING OPERATION LINE OF THE MATERIAL ŞEKİL 1 :Bring down the top rolls low and rear shaft according to the bending material thicknees . ŞEKİL 2 : Ride the material which will bending between the top rolls shaft. ŞEKİL 3 : Put into place the sheet according the top rolls on the page 23 determine at the figure.
- Page 24 USER’S MANUEL PAGE: 24 9.8. CONE BENDING The cone bending operation,is prepare together with the cone bending system.Cone bending;the most difficult operations within the bending shape.About this the operator must have too much experience. The operation is difficult because; THE HALF USING FOR THE MACHINE NORMAL CAPACITY. This mean;the machine , 2000 mm x 6 mm.the thickness sheet metal and the capacity of the cone bending ,the half of the capacity can bend 1000 mm x 3 mm.
- Page 25 USER’S MANUEL PAGE: 25 9.9. CONE BENDING POSITION LINE At the cone bending operation the operation lines are determine below. 1-Loose the headless bolt(A)on the clutch shaft to obtain the require cone bending.(See form 1 below). 2-Pull the clutch (B)orientate the arrow direction.(See form 1 below). 3-Rotate the rear shaft arm(C ) and take up the rear shaft to the requiring dimension.
- Page 26 USER’S MANUEL PAGE: 26 9.10. THE LOW ROLL MATERIAL COMPESSION (UP –DOWN MOVING) 1- Bring the lower top rolls up,turning the arm 01-number. 2- After the sheet metal tightening between the lower and upper top rolls, take the bending sheet out,the lower sheet metal must bring down.Of this do the same operation opposite.
- Page 27 USER’S MANUEL PAGE: 27 9.12.ADJUSTMENT OF THE DIGITAL DISPLY ATTENTION !!!! Without reading the user manuer,for Digital display don’t enter any value inside the apparatus. Available of the dijital display purpose The rear position of the top rolls is very important when the material is bending with the sylinder machine.Because,the dimension which is geting with the side top rolls,is related how many unit are moving completely.The digital display show us how many rear top rolls shaft are positioning,that is to say how many unit is moving.For many bending parts,when the first part is...
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Page 28: Maintenance
USER’S MANUEL PAGE: 28 10. MAINTENANCE To take the high performance from our machine,must be cleaning and doing the regular maintenance. The maintenance operation we can add in two groups. 1- Protaction of the maintenance. 2- Maintenance and repairing after the machine damage. 10.1.PROTACTION OF THE MAINTENANCE The protaction of the maintenance;the losses determined in the machine,before the damage,the dispositions taken in this situations are below. -
Page 29: Grease Points
USER’S MANUEL PAGE: 29 11. GREASE In the machine are using two kind of the grease. - Grease - Liquid grease 11.1. GREASE POINTS 03.04-B1... - Page 30 USER’S MANUEL PAGE: 30 11.2. THE TABLE FOR GRAESE COMPARISON TYPE Graese Liquid MOBIL Kup Grease 2 Mobil Gear 629 Energrease GP2 Energol GR-XP 150 SHELL Livona 2 Omala Oil 150 CASTROL Helvium 2 Alpha SP 150 TEXACO Meropa 150 Reductelf SP 150 TOTAL Carter EP 150...
- Page 31 USER’S MANUEL PAGE: 31 12. SPARE PARTS PLAN 03.04-B1...
- Page 32 USER’S MANUEL PAGE: 32 12.1 SPARE PARTS PLAN 1(UPPER ROLLS SHAFT) 03.04-B1...
- Page 33 USER’S MANUEL PAGE: 33 12.2 SPARE PARTS PLAN 2 (REAR ROLLS SHAFT) 03.04-B1...
- Page 34 USER’S MANUEL PAGE: 34 12.3 SPARE PARTS SCHEME 3 (BOTTOM ROLLS SHAFT) 03.04-B1...
- Page 35 USER’S MANUEL PAGE: 35 LABELS USED ON THE MACHINE ÜRETİCİ FİRMA ETİKETİ ( MANUFACTURER COMPANY LABEL ) MAKİNE BİLGİ ETİKETİ (MACHINE DETAILS LABEL) YAĞ ETİKETİ (MACHINE OIL LABEL)
- Page 36 USER’S MANUEL PAGE: 36 UYARI ETİKETİ (WARNING LABEL) İŞ GÜVENLİĞİ UYARI ETİKETİ (WORKING SAFETY WARNING LABEL)
- Page 37 USER’S MANUEL PAGE: 37 14. INDEX PAGE COVER CE AGREEABLENESS DECLARATION GUARANTEE COMMENCE TECHNICAL SPECIFICATIONS MACHINE MEASURMENTS MACHINE KNOWLEDGE STANDART EQUIPMENTS SPECIAL EQUIPMENTS SAFETY FACTORS THE MACCHINEDANGER AREAS 07-08 THE DANGER SITUTIONS ON THE MACHINE 08-09 FUNCTION OF THE MACHINE THE MACHINE SETTING PLAN 09-10 THE MACHINE APPROPRIATE USAGE...
- Page 38 USER’S MANUEL PAGE: 38 SETTLE THE BENDING MATERIAL BENDING OPERATION THE MACHINE METOD FOR THE BENDING OF THE MATERIAL BENDING OPERATION LINE OF THE MATERIAL CONE BENDING CONE BENDING POSITION LINE 9.10 THE LOW ROLL MATERIAL COMPESSION 9.11 TAKEN THE BENDING MATERIAL OUT OF THE MACHINE 27-28 9.12 ADJUSTMENT OF THE DIGITAL DISPLAY...
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