CECOR Sump Shark SA5 Series Operations Manual & Parts List

CECOR Sump Shark SA5 Series Operations Manual & Parts List

Sump cleaner 90-600 gallon

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OPERATION MANUAL & PARTS LIST
MODELS:
SA5 HORIZONTAL TANK SERIES
90-600 GALLON

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Summary of Contents for CECOR Sump Shark SA5 Series

  • Page 1 OPERATION MANUAL & PARTS LIST MODELS: SA5 HORIZONTAL TANK SERIES 90-600 GALLON...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION 1 – SAFETY INFORMATION ......................4 1.1 – CAUTION ............................4 1.2 – PRECAUTIONS ..........................5 SECTION 2 – THE SUMP CLEANER ......................... 6 2.1 – UNIT IDENTIFICATION ........................6 2.2 – MODEL & SERIAL NUMBER ......................7 2.3 –...
  • Page 3 7.4 – TANK CONNECTIONS, GAUGE, PUMP CONSUMABLES ..............32 SECTION 8 – WARRANTY ..........................35 SECTION 9 – RECORD MODEL & SERIAL NUMBER ..................37 SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
  • Page 4: Section 1 - Safety Information

    SECTION 1 – SAFETY INFORMATION 1.1 – CAUTION CAUTION FLAMMABLE THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD METALWORKING FLUIDS (WATER-BASE & CUTTING OILS) INFLAMMABLE ONLY. IT SHOULD NOT BE USED WITH FLAMMABLE FLUIDS, (FUELS, PAINT, SOLVENTS, ETC.) CORROSIVE, TOXIC OR REACTIVE MATERIALS.
  • Page 5: Precautions

    1.2 – PRECAUTIONS  READ THROUGH THE "OPERATIONS MANUAL" COMPLETELY BEFORE ATTEMPTING TO OPERATE THE MACHINE.  CLEANOUT, POT LID, INLET CAP AND HOSES MUST BE IN PLACE AND TIGHTLY SECURED BEFORE OPERATION IN THE DISCHARGE MODE.  TANK DISCHARGE PRESSURE MUST NOT EXCEED 10 PSI. REGULATOR AND RELIEF VALVES ARE SET BEFORE SHIPMENT AND SHOULD NOT BE CHANGED AS THE USE OF EXCESSIVE PRESSURE COULD CAUSE SERIOUS INJURY OR DAMAGE.
  • Page 6: Section 2 - The Sump Cleaner

    SECTION 2 – THE SUMP CLEANER 2.1 – UNIT IDENTIFICATION WHEN ORDERING PARTS OR ASKING QUESTIONS REGARDING YOUR SUMP SHARK, IT IS IMPORTANT TO HAVE THE MODEL AND SERIAL NUMBER OF THE UNIT. THE MODEL AND SERIAL NUMBER CAN BE FOUND ON THE SHARK’S NAMEPLATE LOCATED ON THE BACK PANEL OF THE PUMP BASE.
  • Page 7: Model & Serial Number

    2.2 – MODEL & SERIAL NUMBER THE MODEL NUMBER IDENTIFIES YOUR SHARK AND INDICATES STANDARD FEATURES ON YOUR MACHINE. THE SERIAL NUMBER IDENTIFIES YOUR SPECIFIC SHARK AND WILL HELP IDENTIFY ANY SPECIAL FEATURES THAT MAY BE UNIQUE TO YOUR SUMP SHARK. THE SERIAL NUMBER IS LOCATED ON THE NAMEPLATE.
  • Page 8: Sump Cleanper Features

    2.3 – SUMP CLEANPER FEATURES VACUUM/ REMOVEABLE PRESSURE TOOLBOX SELECTOR VALVE SUCTION PORT AIR SUPPLY VALVE DISCHARGE VACUUM/ PORT PRESSURE GAUGE SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
  • Page 9: Section 3 - Installation

    SECTION 3 – INSTALLATION 3.1 – ASSEMBLE DISCHARGE CONNECTION FOR SHIPPING PURPOSE, SOME MODELS MAY REQUIRE THE INSTALL OF THE DISCHARGE VALVE AND QUICK DISCONNECT ADAPTER. USE PIPE SEALANT ON ALL JOINTS AND TIGHTEN SECURELY. 3.2 – LOOSE ITEMS SOME ITEMS MAY BE PACKAGED IN A BOX LOCATED ON THE SHIPPING PALLET.
  • Page 10 POLY STRAINER BAG FINE COARSE STRAINER BAG STRAINER BAG FLARE NOZZLE TOOLBOX STRAIGHT NOZZLE SUMP CLEANER HOSE FLEX NOZZLE CLEANOUT QUICK DOOR DISCONNECT (90-175) COUPLER F10 BASKET AIR HOSE ASSEMBLY 1/2” x 20’ SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
  • Page 11: Initial Startup

    3.3 – INITIAL STARTUP 1. CLOSE AND SECURE ALL TANK SUCTION AND DISCHARGE PORTS. SUCTION DISCHARGE PORT PORT 2. YOU ARE REQUIRED TO SUPPLY AIR CONNECTIONS THAT FIT YOUR AIR SYSTEM. THE SHARKS AIR-LINE TERMINATES IN ½” NPT PIPE THREAD. THE SHARK REQUIRES A MINIMUM 3/8”...
  • Page 12 RUN THE UNIT IN “SUCTION” MODE. WITH AIR SUPPLY VALVE IN THE OFF, POSITION CONNECT THE AIR-LINE TO YOUR SYSTEM. TURN SELECTOR VALVE TO SUCTION. SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
  • Page 13 4. OPEN THE AIR SUPPLY VALVE. THE VACUUM READING SHOULD INCREASE TO 20-26” HG. 5. CLOSE AIR SUPPLY VALVE. RUN THE UNIT IN “DISCHARGE” MODE. CHANGE THE PUMP-TO-TANK HOSE TO DISCHARGE CONNECTION. SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
  • Page 14 7. OPEN THE AIR SUPPLY VALVE. THE PRESSURE READING SHOULD INCREASE TO 5-7 PSI. 8. CLOSE AIR SUPPLY VALVE. TURN SELECTOR VALVE TO SUCTION. THE POSITIVE PRESSURE IN THE TANK WILL BE RELEASED THROUGH THE VACUUM SYSTEM. IF PRESSURE NEEDS TO BE RELIEVED FASTER RUN UNIT ON SUCTION MODE TILL GAUGE READS “0”.
  • Page 15: Section 4 - Operation

    SECTION 4 – OPERATION 4.1 – CLEANING A SUMP 1. ATTACH THE SUMP CLEANER HOSE TO THE SUCTION PORT, AND INSERT SUCTION TOOL INTO HOSE END. 2. RUN UNIT ON SUCTION MODE. (SEE INITIAL STARTUP 3.5, STEP 3.) 3. WHEN VACUUMING OUT THE SUMP, ATTACK THE SOLIDS FIRST. POSITION THE SUCTION TOOL IN THE AREAS THAT ARE PRIMARILY SOLIDS.
  • Page 16: Discharging Fluid From The Sump Cleaner

    4.2 – DISCHARGING FLUID FROM THE SUMP CLEANER 1. ATTACH THE SUMP CLEANER HOSE TO THE DISCHARGE PORT, AND CAP THE SUCTION PORT. 2. RUN UNIT ON DISCHARGE MODE. (SEE INITIAL STARTUP 3.5, STEP 6.) 3. POINT NOZZLE AT THE TARGET WHERE THE FLUID IS TO BE DISPENSED, SLOWLY OPEN DISCHARGE VALVE.
  • Page 17: F10 Filter

    4.3.1 – F10 FILTER 4.3.1.1 – EMPTYING FILTER 1. FOR BEST RESULTS, DISCHARGE LIQUID FROM SUMP CLEANER AND LET FILTER DRAIN FOR A FEW MINUTES BEFORE DUMPING. 2. LOOSEN THE THREE (3) WING NUTS HOLDING THE POT LID IN PLACE. 3.
  • Page 18 2. TUCK HANDLES IN BETWEEN FILTER AND PERFORATED BASKET. MAKE SURE COTTON BANDING(POLY-FILTER) OR SIDES OF FILTER ARE LYING ON POT LID GASKET COMPLETELY WITHOUT CREASES. 3. RE-INSTALL POT LID AND WING NUTS. 5. WITH UNIT IN SUCTION MODE AND POT LID CAPPED, TURN UNIT ON AND TO TIGHTEN WING NUTS.
  • Page 19: F23 Filter

    4.3.2 – F23 FILTER 4.3.2.1 – EMPTYING FILTER 1. FOR BEST RESULTS, DISCHARGE LIQUID FROM SUMP CLEANER AND LET FILTER DRAIN FOR A FEW MINUTES BEFORE DUMPING. 2. LOOSEN THE THREE WING NUTS ON FILTER ASSEMBLY. 3. LIFT FILTER OUT OF SUMP CLEANER TANK USING HOIST OR FORKLIFT. CAUTION: KEEP HANDS AND FINGERS CLEAR OF POT OPENING IN SUMP CLEANER WHEN REMOVING FILTER! SA5 OPERATIONS MANUAL &...
  • Page 20 4. POSITION FILTER ABOVE CONTAINER INTO WHICH THE SLUDGE IS TO BE EMPTIED. DISTANCE BETWEEN BOTTOM OF FILTER AND CONTAINER BOTTOM OR “D” DIMENSION, SHOWN IN FIGURE BELOW, AND SHOULD BE APPROXIMATELY 2 TO 3 FEET ON F23 TO PREVENT DAMAGE TO FILTER SLEEVE WHEN DUMPED.
  • Page 21 5. ATTACH LANYARD TO TRIGGER ASSEMBLY ON FILTER BOTTOM. 6. MOVE TO A SAFE DISTANCE FROM THE DUMPING ZONE (APPROXIMATELY 7 FEET). 7. PULL LANYARD TO RELEASE LATCH AND BOTTOM DOOR WILL OPEN DUMPING THE FILTER. 8. AFTER FILTER SLEEVE IS EMPTY, ROLL BOTTOM OF SLEEVE UP LOOSELY SO THAT THE BOTTOM END OF SLEEVE WILL BE CLOSED AND CLOSE BOTTOM DOOR.
  • Page 22 4.3.2.2 – INSTALLING FILTER 1. LOOSEN THE TWO WING NUTS ON THE FILTER LID AND REMOVE LID. 2. PLACE BOTTOM END OF FILTER SLEEVE IN FILTER. 3. FOLD UPPER 1 ½” OF FILTER SLEEVE COLLAR OUT OVER LIP OF FILTER SO THAT THE GASKET IN LID WILL CLAMP IT IN PLACE.
  • Page 23: Cleaning The Sump Cleaner

    4.4 – CLEANING THE SUMP CLEANER 1. GENERALLY, DISCHARGING THE FLUID OUT OF THE SUMP CLEANER IS ALL THAT’S NEEDED. SOME SOLIDS WILL ACCUMULATE IN THE BOTTOM OF THE SUMP AND WILL REQUIRE A COMPLETE CLEANOUT OCCASIONALLY. 2. THE SA5 HAS AN EASY TO REMOVE CLEANOUT DOOR AND CAN ACCESSED BY LOOSENING THE TWO WINGNUTS.
  • Page 24: Section 5 - Maintenance

    THAT WILL KEEP YOUR SUMP CLEANER IN TOP-NOTCH, DEPENDABLE CONDITION. ANY WORN OR DAMAGED PART SHOULD BE REPLACED IMMEDIATELY. CECOR STOCKS SUMP CLEANER PARTS AND MOST CAN BE SHIPPED THE SAME OR THE NEXT DAY. CALL 1-800-356-9042 TO ORDER PARTS.
  • Page 25: Daily Maintenance

    5.1 – DAILY MAINTENANCE 1. CHECK THE VACUUM/PRESSURE GAUGE TO SEE THAT IT IS OPERATING AND READING CORRECTLY. TANK PRESSURE SHOULD NOT EXCEED PRESSURES OF 7 PSI. 2. DEFECTIVE RELIEF VALVES SHOULD BE REPLACED IMMEDIATELY. 3. CHECK FOR GASKET LEAKS AND ANY TANK DAMAGE. 5.2 –...
  • Page 26: Section 6 - Troubleshooting

    SECTION 6 – TROUBLESHOOTING PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Will not start Air Supply Make sure the unit is connected to an adequate air supply. Hose Restrictions Check air lines for kinks or other restrictions. Blockage of Air Flow Check for debris that may have come through the air line. Loss of suction Vac/pres gauge reads Check filter.
  • Page 27: Section 7 - Repair Parts List

    SECTION 7 – REPAIR PARTS LIST 7.1 – WHEELS & CASTER 7.1.1 “PTL” PUSH TOW LIFT WHEEL TRANSPORT 90-200 GAL Part No. Description SP-365 SWIVEL CASTER WITH POLY TIRED WHEEL SP-553 WHEEL POLY TIRED SA5 OPERATIONS MANUAL & PARTS LIST (Rev.
  • Page 28: Tw" Tow Wheel Transport 300 & 400 Gal

    7.1.3 “TW” TOW WHEEL TRANSPORT 300 & 400 GAL Part No. Description SP-270 SWIVEL CASTER WITH RUBBER TIRE SP-271 WHEEL WITH RUBBER TIRE SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
  • Page 29: Tw" Tow Wheel Transport 500 Gal

    7.1.4 “TW” TOW WHEEL TRANSPORT 500 GAL Part No. Description SP-270 SWIVEL CASTER WITH RUBBER TIRE SP-275 WHEEL WITH RUBBER TIRE SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
  • Page 30: Tank & Pump

    7.2 – TANK & PUMP Part No. Description A220-750 TANK ASSEMBLY (NEED TO SPECIFY GALLON CAPACITY AND TRANSPORT) A220-768 H-TANK PUMP ASSEMBLY SA5 AIR A220-760 TOOL BOX (90-200 ONLY) SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
  • Page 31: Filter, Tools & Hose

    7.3 – FILTER, TOOLS & HOSE 16,17 Part No. Description B210-530 POLY STRAINER BAG 1 cu.ft. A210-529C COARSE STRAINER BAG 1 cu.ft. A210-529F FINE STRAINER BAG 1 cu.ft. A220-149 FLARE NOZZLE A210-474 STRAIGHT NOZZLE A220-150 FLEX NOZZLE A220-142 SUMP CLEANER HOSE16’ ORANGE A220-864 COUPLER ASSEMBLY SP-262BN-2...
  • Page 32 7.4 – TANK CONNECTIONS, GAUGE, PUMP CONSUMABLES 20,17 SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
  • Page 33 Part No. Description SP-611 PRESSURE SAFE CAP SP-612 PRESSURE SAFE QUICK DISCONNECT ADAPTER MALE SP-437K PRESSURE RELIEF SP-195 VACUUM / PRESSURE GAUGE SP-483 VALVE, BUTTERFLY SP-464 BUTTERFLY SELECTOR VALVE SP-465 BUTTERFLY VALVE A210-305 POT LID GASKET SP-373 SECURITY CHAIN SP-104 WING NUT SP-573-1 HOSE...
  • Page 34 39,40 300-600 ONLY Part No. Description A210-165 CLEANOUT DOOR GASKET A220-240 CLEANOUT DOOR ASSEMBLY A210-305 POT LID GASKET SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
  • Page 35 7.5 – F23 FILTER 50,51 Ref Part No. Description SP-104 WING NUT A220-102 FILTER LID GASKET A220-103 FILTER LID ASSEMBLY SP-612 DISCONNECT ADAPTER SP-373 SECURITY CHAIN SP-611 PRESSURE SAFE CAP SP-262BN-2 COUPLER GASKET A220-645 F23 FILTER SLEEVE COARSE (NOT SHOWN) A220-101 F23 FILTER SLEEVE GREEN POLY (NOT SHOWN) A220-731...
  • Page 36 SECTION 8 – WARRANTY WARRANTY STATEMENT PLEASE PRINT OUR WARRANTY AT HTTPS://CECOR.NET/CECOR-WARRANTY/ SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)
  • Page 37 SECTION 9 – RECORD MODEL & SERIAL NUMBER WHEN YOU RECEIVE YOUR CECOR SUMP SHARK, RECORD THE MODEL NUMBER, SERIAL NUMBER AND DATE DELIVERED FOR YOUR RECORDS. MODEL #: ________________________________________ SERIAL #: ________________________________________ DELIVERED: ____________ / ____________ / ____________ SA5 OPERATIONS MANUAL & PARTS LIST...
  • Page 38 SA5 OPERATIONS MANUAL & PARTS LIST (Rev. 6/2020)

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