Summary of Contents for Hägele CLEANFIX
- Page 1 215365 (2021/03) EN CLEANFIX KIT FOR DOOSAN DX225/235/255LC Operating instructions Hägele GmbH Service: Am Niederfeld 13 Phone: +49 7181 96988–36 73614 Schorndorf E–mail: service@cleanfix.org Germany...
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Page 2: Table Of Contents
..........8 ® Installing the Cleanfix electrical components ......10 ® ® Cleanfix valve unit / Cleanfix fan speed sensor ......10 ® 4.1.1 Installing the Cleanfix valve with timer ....... 11 4.1.2 Installing the switch ............. 15 4.1.3... -
Page 3: General Information
Technical data subject to change. 1.1.2 Manufacturer and service address Hägele GmbH Am Niederfeld 13 73614 Schorndorf Germany Phone: +49 7181 96988–0 Fax: +49 7181 96988–80 E-mail: info@cleanfix.org Website: http://www.cleanfix.org Service: Matthias Klein Phone: +49 7181 96988-52 E-mail: m.klein@cleanfix.org... -
Page 4: Introduction
GENERAL INFORMATION Introduction ® Before installing or starting up the Cleanfix reversible fan, familiarize yourself with the contents of these operating instructions. This facilitates safe and efficient handling of the product. The operating instructions are a component of the product and must always be close at hand. -
Page 5: Validity
GENERAL INFORMATION 1.2.3 Validity These operating instructions contain information required to install and start up the product. In addition to the description of the standard features, the operating instructions contain a number of abstractions and exemplary illustrations of optional features. The product features may therefore partially deviate from the descriptions and depictions. -
Page 6: Removing The Manufacturer's Components
REMOVING THE MANUFACTURER’S COMPONENTS Removing the manufacturer’s components CAUTION! Risk of injury due to the hot engine! A hot engine can burn hands or other body parts Turn off the engine. Allow the engine to cool down. Remove the ignition key. - Page 7 REMOVING THE MANUFACTURER’S COMPONENTS ► Remove the original fan. ► Remove other fan accessories as required.
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Page 8: Installing The Cleanfix Fan Components
► Insert first the Cleanfix® fan in the shroud. ► Secure the Cleanfix® flange with the supplied screws to the fan drive ► Loosen any belts that drive the fan pulley. This will allow for a more accurate runout measurement. - Page 9 INSTALLING THE CLEANFIX® FAN COMPONENTS ► Install the Cleanfix® fan with the supplied screws to the flange. ► Secure the hydraulic hose and the Hall sensor cable with the compression nut of the strain relief fittings. ► Reinstall the fan guard.
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Page 10: Installing The Cleanfix Electrical Components
INSTALLING THE CLEANFIX® ELECTRICAL COMPONENTS ® Installing the Cleanfix electrical components CAUTION! Damage caused by lines or tubes that are too loose or are attached to moving parts! All lines and tubes must be securely fastened and must not make contact with moving parts. -
Page 11: Installing The Cleanfix Valve With Timer
INSTALLING THE CLEANFIX® ELECTRICAL COMPONENTS ® 4.1.1 Installing the Cleanfix valve with timer ► Install the valve unit and the bracket for the timer (see position in image). ► Connect the hydraulic hose from the fan with the connection A at the valve ►... - Page 12 INSTALLING THE CLEANFIX® ELECTRICAL COMPONENTS ► Lead the 800mm hydraulic hose from the P port of the valve to the hydraulic solenoid valve package ► Make sure that the hydraulic system is depressurized ► Remove the filler plug P8 at the hydraulic solenoid valve package ►...
- Page 13 INSTALLING THE CLEANFIX® ELECTRICAL COMPONENTS ► Lead the 2800mm hydraulic hose from the T port of the valve to the hydraulic tank...
- Page 14 INSTALLING THE CLEANFIX® ELECTRICAL COMPONENTS ► If there is no free connection on the hydraulic tank, use the tee adapter included in the kit to connect the hydraulic hose to the tank...
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Page 15: Installing The Switch
INSTALLING THE CLEANFIX® ELECTRICAL COMPONENTS 4.1.2 Installing the switch ► Lead the cable harness of the timer to cab of the machine ► Connect the red cable of the timer harness with a fuse (3A) to the keyed power (terminal 15) ►... - Page 16 INSTALLING THE CLEANFIX® ELECTRICAL COMPONENTS ► Carefully remove the cover plate for the switch from the connector holder using a screwdriver. ► Lead the cable harness for the switch to the opening ► Install the switch and connect the cable harness to it...
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Page 17: Installing The Fan Speed Sensor
INSTALLING THE CLEANFIX® ELECTRICAL COMPONENTS 4.1.3 Installing the fan speed sensor ► Install the fan speed sensor in front of the radiator ► Connect the fan speed sensor between the fan and the ECU plug... -
Page 18: Operation
OPERATION Operation Initial start-up ► Start the engine. ► The first time you start up the fan, reverse it three times in neutral. Then reverse the fan at gradually higher speeds from min. (3x 1,400 rpm) to max. (3x 1,800 rpm) Valve with Multi-Timer / For vehicles with a hydraulic system in the vehicle Valve with Multi-Timer Switching from cooling to cleaning is time-controlled, for example, every 30... -
Page 19: Maintenance
MAINTENANCE Maintenance ® Servicing the Cleanfix reversible fan ® Cleanfix reversible fans are maintenance-free. ® Servicing the Cleanfix electrical components ® Cleanfix valve units are maintenance-free. -
Page 20: Troubleshooting
TROUBLESHOOTING Troubleshooting ® Troubleshooting Cleanfix reversible fans Error Cause of error Troubleshooting Blades do not rotate No or low supply 1.1.1 Check the pressure supply on the solenoid valve to the cleaning pressure Pressure supply available to the solenoid valve see 1.1.2 position ...