Power Tower Nano SP Zero Operating & Maintenance Manual

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Operating &

Maintenance Manual

Courtesy of Crane.Market

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Summary of Contents for Power Tower Nano SP Zero

Page 1 Operating & Maintenance Manual Courtesy of Crane.Market...
Page 2: Table Of Contents
CONTENTS CONTENTS INTRODUCTION The Power Tower Nano SP Zero is designed to be a simple, safe and Operating Speciﬁcations efﬁcient self-propelled alternative to push-around platforms or Working Envelope Diagram traditional scaffold tower or podium steps. It can be used for many Do’s and Don’ts...
Page 3: Operating Specifications
OPERATING SPECIFICATIONS OPERATING SPECIFICATIONS Working Dimensions Maximum working height: 4.50 m Maximum platform height: 2.50 m Basket dimensions: 1.00 m x 0.73 m Working footprint: 1.19 m x 0.75 m Safe working load: 200 kgs ( 1 person plus tools) Maximum manual force: 200 N Max.
Page 4: Do's And Don'ts
20dN). Ensure operator is ﬁt and does not suffer from fear of heights. Never drive Nano SP Zero near holes in the ﬂoor (or edge of concrete slab, manholes, drains etc.) Ensure guardrail gate is closed and latched before elevation.
Page 5: Primary Components
PRIMARY COMPONENTS PRIMARY COMPONENT LOCATIONS Tool Tray Control Basket Panel Entrance Gate Latch Basket Amber Retaining Flashing Latch Beacon Emergency Stop/Battery Isolator Spirit Swivel Drive Wheel Manual Emergency Ground Control Level Castor (Motor Gearbox) Lowering Valve Station Courtesy of Crane.Market...
Page 6: Operating Procedures (Incl. Emergency Operation)
Nano SP Zero product. Main Control Cable (Curly) The Nano SP Zero is ﬁtted with a lanyard attachment point as standard. It is recommended that if the operator chooses to wear a safety harness, an approved ‘fall restraint’...
Page 7: Pre-Operation Checks
The ground should be C. Ensure hydraulic oil level is at correct level. Do not over ﬁll. suitable to take the total weight of the Nano SP Zero plus payload Check for hydraulic leaks.
Page 8 6. The ideal position to operate the Nano SP Zero is to stand facing light on the basket control panel will ﬂash together with an alarm.
Page 9: Maintenance Procedures
BATTERY CHARGING The battery charger is located under the checkerplate cover First switch off Nano SP Zero and isolate power by depressing the battery isolator switch at base of machine. The charging lead (usually ﬁtted with a yellow 110V plug) is on the exterior of the machine base (this lead can be ﬁtted with 230V plug if required)
Page 10 MAINTENANCE PROCEDURES Please note that whilst the Nano SP Zero is extremely simple to Check Hydraulic Oil Level: Ensure the tank is not overﬁlled. The maintain, all work must be carried out by a competent person. level must only be checked when the machine is in the transport position.
Page 11 MAINTENANCE PROCEDURES WEEKLY MAINTENANCE Check key ﬁxings are secure: on wheels and castors, cage pivot ﬁxing, WHEELS AND CASTORS basket tray bolts. It is absolutely essential that the drive wheels and castors are maintained in good condition at all times, for two reasons: Check battery terminal connections are tight.
Page 12 MAINTENANCE PROCEDURES MAST MAINTENANCE section is even on both sides. The distance is of the machine from the ground. The tilt switch should operate when the drive wheel The mast sections run on maintenance free approximately 12mm, but may vary slightly rollers, and on the outer mast surface where due to manufacturing tolerances.
Page 13 MAINTENANCE PROCEDURES MAINTENANCE FREQUENCY MAINTENANCE FREQUENCY TABLE Item Daily Monthly 6 Months 12 Months Batteries/Connections Battery Speciﬁc Gravity Oil Level Visual Inspection Spirit Level Castors Check Mast & Rollers Change Hydraulic Oil Motor Gearbox Load sensing Mechanism Thorough examination (LOLER) High/Low Speed Drive Tilt Switch Operation Motor Contactor Solenoids...
Page 14: Storage
STORAGE OF NANO SP ZERO STORAGE If the machine is to be taken out of operation for a period longer than one month, the following precautions should be taken. Ideally, the battery charger should be switched on. The charger has an inbuilt maintenance mode, and will maintain the battery in good condition indeﬁnitely, although obviously the electrolyte level must...
Page 15: Key Spare Parts
KEY SPARE PARTS STORAGE OF Nano SP Zero ELECTRICAL PARTS Part No. Emergency Stop Button – platform PT-E-003 Emerg. Stop c/w Key Switch - ground PTNSP-E-614 Joystick Module PTNSP-E-601 Black Emergency Lower Button – platform PT-E-007 LED (Red) – Control Arm...
Page 16 KEY SPARE PARTS ELECTRICAL PARTS Part No. Emergency Stop/Battery Isolator- chassis PTNSP-E-621 PTNSP-E-602 Drive Motor/Gearbox complete - RHS PTNSP-E-616R Drive Motor/Gearbox complete – LHS PTNSP-E-616L Drive Motor Brake PTNSP-E-617 24/8 A Battery Charger PTNSP-E-630 12v 105A Traction Battery PT-E-002 HYDRAULIC PARTS 24v DC Powerpack Complete PTNSP-H-551 Powerpack Valve Cartridge...
Page 17 KEY SPARE PARTS MECHANICAL AND MISCELLANEOUS PARTS Part No. Drive Wheel PTNSP-M-500 H.D. Swivel Castor PTNSP-M-501 Power-pack Cabinet Cover Plate PTNSP-M-521 ECU Cover Plate PTNSP-M-522 Guardrails c/w gate PTNSP0-M-401 Gate PTNSP0-M-402 Platform Deck Tray PTNSP0-M-403 Notes Courtesy of Crane.Market...
Page 18 KEY SPARE PARTS MISCELLANEOUS PARTS Part No. Control Arm PTNSP0-M-404 Gas Strut Platform PTNSP-M-520 Basket safety prop c/w ﬁxing PTNSP-M-529 Decal Set 1 PTNSP-M-540 Decal Set 2 PTNSP-M-541 Decal Set 3 PTNSP0-M-710 Decal Set 4 PTNSP-M-543 Tool Tray PTNSP-M-505 Notes Courtesy of Crane.Market...
Page 19: Electrical Circuit Diagram
CIRCUIT DIAGRAM - ELECTRICAL Diagram Key BATTERY ISOLATOR PTNSP-E-621 POWERPACK LOWERING SOLENOID C/W VALVE PTNSP-H-552 LED (RED) - CONTROL ARM PTNSP-E-626 80A FUSE PTNSP-E-615 ALARM PTNSP-E-675 WARNING BLEEPER PTNSP-E-673 ALARM RELAY PTNSP-E-676 FLASHING AMBER BEACON PTNSP-E-612 TIMER MODULE PTNSP-E-674 DRIVE MOTOR GEAR BOX LEFT OR RIGHT PTNSP-E-616R/L POWERPACK COMPLETE PTNSP-H-551...
Page 20: Hydraulic Circuit Diagram
CIRCUIT DIAGRAM - HYDRAULIC Relief Valve preset to 65 Bar Single Action 2 stage lift cylinder NA-HP-003 Steel Pipe 12V/24V DC Powerpack Manual Bypass Solenoid Lock Valve Courtesy of Crane.Market...
Page 21: Warranty Terms
If additional equipment or any third party work, modiﬁcations or installation, loading or operation instructions. alterations are to be carried out on the Nano SP Zero which will involve any welding, drilling or any form of cutting or distortion Alterations, additions or repairs carried out by persons other than the of materials, full written approval must be obtained from the Manufacturer or their recognised distributors.
Page 22 TEST RESULTS & NOTES Description Work Carried out Date Courtesy of Crane.Market...
Page 23 ALTERATIONS & REPAIRS Description Work Carried out Date Courtesy of Crane.Market...
Page 24 NSP0-OP/9.11/UK www.powertowers.co.uk 100% British designed and manufactured sales@powertowers.co.uk Courtesy of Crane.Market...