Summary of Contents for 101 Sampling Solutions 2100R
- Page 1 Model 2100R Drill Operation, Maintenance & Spare Parts Manual SERIAL No: 2100R/0810/125...
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- Page 3 UNIT 8 / 9 AMBITIOUS LINK BIBRA LAKE WESTERN AUSTRALIA 6163 PHONE: +61 8 9418 4371 EMAIL: sales@101samplingsolutions.com.au EQUIPMENT MODEL NO: 2100R DRILL EQUIPMENT SERIAL NO: 2100R/0810/125 REVISED DATE: FEBRARY 2020 To order copies of this manual please quote: 125-0810...
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Page 5: Table Of Contents
SECTION 2 – SPARE PARTS ..........................8 HOW TO ORDER SPARE PARTS ......................8 60mm HOLLOW SPINDLE GEARBOX P/N GBX28429 ................10 2100R – 3.3m TOWER & CRADLE ARRANGEMENT ................12 2100 TRAVELLING FRAME ........................14 WATER SWIVEL ........................... 15... -
Page 6: Section 1 - Operation & Maintenance
SECTION 1 - OPERATION & MAINTENANCE 1.1 INTRODUCTION (Rev 02-10/18) This manual does not purport to advise an operator on how to drill, but these instructions are to provide the fundamental information for the safe and effective operation of the machine. It is a basic guide to the operator who must acquire familiarity with the drill functions and in conjunction with his companies own in-house systems formulate safe drilling techniques. -
Page 7: Drill Rig Safety Audit Checklist (Rev 02-10/18)
The following generic safety check list is provided as a general guide as to the things that should be checked prior to operating the drill. DRILL RIG SAFETY AUDIT CHECKLIST (Rev 02-10/18) TO BE EDITED TO SUIT THIS DRILLS OPERATION AND INTERNAL COMPANY PROCEDURES This list is by no means comprehensive but is included as a guide to allow the operator to tailor a safety audit schedule to suit the 101 drill being used and the particular drilling... - Page 8 Hoisting Equipment Cable condition and fixing Sheaves and blocks Wireline equipment Hoists drums, brakes and mounts Hook latch/clevis Moving part protection Pull up/pull down Handling Equipment Hoist plugs/elevators Slips/clamps Slings and shackles Safety clamps Rig tongs/wrenches Casing handling Rotating/Drilling System Rotary head Chuck jaws Hole alignment...
- Page 9 Hand Tools Pipe wrench handle and jaw condition Rod, hand spanner and hammer condition Cable/hoses to any power tools Welder/cables and mask Work Procedures Pipe handling Operators current with procedures being used Rig setup/tear down Plant and Support Vehicles Road worthiness of vehicles Road worthiness of trailers Lighting plant Air tank drains...
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Page 11: Specifications
1200 Nm Rotation: 120 rpm SYSTEM DESCRIPTION The model 2100R drill is a top drive hydraulically operated drill powered from the carrier hydraulics. This versatile and manoeuvrable drill is designed to be mounted on an excavator or similar carrier. BEFORE STARTING: 1. - Page 12 Feed direction: The feed direction valve has 3 positions, up for drilling operations, spring centred neutral and down for lifting the drill string. Remote Emergency Stop: (Option). To stop the drill operation, push the red button in sharply. To reset, twist the knob. Caution: It is recommended this is only used in a genuine emergency as stopping the engine under full load may cause damage to the engine and drill components.
- Page 13 Figure 2-Radio Remote Control Air Flow Air Valve Safety gate must be closed during the operation. Figure 3 and 4 show the safety gate close and open positions. Figure 5 shows a zoomed view of properly closed safety gate. Proximity switch is also shown in figure 6.
- Page 14 Figure 3-Safety gate closed Figure 4-Safety gate open Figure 5-Safety gate closed in zoomed view...
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Page 15: Lubrication
Figure 6-Proximity switch Figure 7-Gauge pressure In Figure 7-Gauge the operating pressure must be 100 psi. pressure LUBRICATION 101 recommends Mobil Oil lubricants for their drills. Alternative manufacturers’ products may be used provided they are equivalent specifications. Lubrication grades should match the climatic conditions in which the drill is operating. Hydraulic oil: Mobil DTE16M Engine oil:... - Page 16 Gearbox oil: Mobil HD 85W140 Pump oil: Mobil SHC 500 Gearbox oil: Mobil HD 85W140 Pump oil: Mobil SHC 500 Chain lubrication: Mobil DTE light or WD 40/CRC spray Grease nipples: Mobil XHP 222 All grease nipples should be given one shot of grease daily. Care should be exercised not to over-grease the drill head.
- Page 17 The oil level in the rotary head gearbox should be checked weekly though the inspection point on the end of the gearbox and topped up if necessary. The oil in the rotary head must be changed at least once a year or every 1000 hours whichever is the shorter or more frequently if operated in dirty conditions.
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Page 18: Drill Set Up
exposed to dirt they should be cleaned prior to lubricating. If the chains are allowed to “dry out” they may seize on the chain roller bearings and premature failure may occur. The chains operating the head up and down must not be allowed to go too slack and should be adjusted at regular intervals. - Page 19 DRILL SET DOWN, (vehicle mounted) 13. Ensure the drilling rods/tools are removed from the head. 14. Locate the head at the base of the frame. 15. Reduce the engine speed to a fast idle. 16. Slowly lower the tower onto the tower rest. 17.
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Page 21: Section 2 - Spare Parts
SECTION 2 – SPARE PARTS HOW TO ORDER SPARE PARTS To order the spares required for this equipment, please quote the following: Machine model : Model 2100R Drill 101 reference number : 125-0810 Machine serial number : 2100R/0810/125 ... -
Page 23: 60Mm Hollow Spindle Gearbox P/N Gbx28429
60mm HOLLOW SPINDLE GEARBOX P/N GBX28429 Illustration Ref: K086a Item Part No. Description GBX28417 Casing lower - matched set GBX28418 Lid matched with lower casing GBX27021 Input gear GBX27022 Output gear GBX28419 Hollow spindle GBX28420 Spacer - hollow spindle KEY28427 Drive Key Drive saver sub (not fitted) Top cap (if fitted) -
Page 25: 2100R - 3.3M Tower & Cradle Arrangement
2100R – 3.3m TOWER & CRADLE ARRANGEMENT (with 60mm gearbox) Illustration Ref: K212 Item Part No. Description DRI29121 Foot extension DRI28606 Guide plate DRI30547 Guide plate bushes DRI28606L Foot clamp mounting plate DRI27919 Bottom sheave cover guide mount DRI28115 Chain guard cover... -
Page 27: 2100 Travelling Frame
2100 TRAVELLING FRAME Illustration Ref: K232 Item Part No. Description DRI29526 Travelling frame DRI27916 V-roller covers BRG27574 V-roller bush DRI27573 Mast roller (includes bush item 3)) BRG27390 Thrust washer DRI27575 Eccentric pin DRI27084 Swing door pin BLT816 Hex head bolt M8 x 16 WA30144 Washer M8 WA30266... -
Page 28: Water Swivel
WATER SWIVEL SWIVEL K105a... - Page 29 Illustration Ref: K105a Item Part No. Description 2JW-02 Bail with nuts (item 10) 2JW-01E Iron gooseneck 2” m 2JW-03 * Packing 2JW-04 * Wear bush 2JW-07 * Housing seal 2JW-05 Bearing spindle 2JW-09 * Bearing 2JW-07 * Housing seal 2JW-08B Iron bearing housing Nuts (part of item 1) 2JW-06EA-LP Lower connection 2”...
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