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Summary of Contents for Ilco Orion Ecodrill 2000 Code
- Page 1 ECODRILL 2000 CODE Operating manual D425374XA vers. ®...
- Page 2 (c) 2003 SILCA - Vittorio Veneto This manual has been drawn up by ILCO ORION. All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microfilm or other) without the permission of ILCO ORION.
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Page 3: Table Of Contents
INDEX REFERENCE GUIDE ......................5 GENERAL ..........................6 TRANSPORT ......................7 Packing ........................7 Transport ........................ 7 Opening the packing ....................7 Handling the machine ..................... 7 MACHINE DESCRIPTION ..................8 WORKING PARTS ....................10 Technical data ...................... 11 Graphics ....................... 11 Electrical circuit ..................... 12 ACCESSORIES PROVIDED ..................13 MACHINE INSTALLATION AND PREPARATION ..........14 Checking for damage ................... - Page 4 9.7.2 Replacing the right-hand jaw ................34 9.7.3 Replacing the left-hand mobile jaw ..............35 9.7.4 Replacing the right-hand mobile jaw ..............36 9.7.5 Replacing the central jaw ................. 37 WASTE DISPOSAL ....................38 AFTER-SALES SERVICE ..................39 11.1 How to request service ..................39...
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Page 5: Reference Guide
ECODRILL 2000 CODE REFERENCE GUIDE This manual has been produced to serve as a guide for users of the ECODRILL 2000 CODE key-cutting machine. Read it carefully; it is essential if you wish to operate your machine safely and efficiently. -
Page 6: General
The materials used to manufacture this machine and all its components are not hazardous. The ECODRILL 2000 CODE must be installed and used in the way laid down by the manufacturer. If the key-cutting machine is used differently or for purposes different from those described in this manual, the customer will forego any rights he may have over Ilco Orion. -
Page 7: Transport
The packed machine can be carried by one person. Packing The packing used for the ECODRILL 2000 CODE guarantees that the machine will travel safely without danger of damage to it or its components. The packing comprises four shells in expanded plastic in the machine is wrapped. -
Page 8: Machine Description
Operating manual - English MACHINE DESCRIPTION The ECODRILL 2000 CODE is an excellent quality, high precision key-cutting machine. It features great versatility in cutting keys of different types without the need to replace the clamp or apply fixed adapters. ECODRILL 2000 CODE cuts the following types of keys: •... - Page 9 Operating manual - English ECODRILL 2000 CODE High precision work is guarantee by the combination of the functional features on the ECODRILL 2000 CODE and all its components, such as: • MOVEMENTS The three axes move on ball guides which provide smooth running and easy sliding without play.
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Page 10: Working Parts
ECODRILL 2000 CODE Operating manual - English WORKING PARTS Fig. 4 A - clamp carriage (X-Y axes) B - left-hand jaw B1- right-hand jaw C - clamp carriage lever (X-Y axes) E - left-hand jaw knob E1- right-hand jaw knob... -
Page 11: Technical Data
Operating manual - English ECODRILL 2000 CODE Technical data ELECTRICITY SUPPLY: 230V-50Hz (100V-50/60Hz) MAXIMUM ABSORBED POWER: 230V: 1,1 Amp. 240 Watt - 100V: 1,3 Amp. 140 Watt MOTOR: One-speed single phase CUTTING TOOLS: Super rapid steel (HSS) MOVEMENTS: on three axes... -
Page 12: Electrical Circuit
ECODRILL 2000 CODE Operating manual - English Electrical circuit The main parts of the electrical and electronic circuit on the ECODRILL 2000 CODE are listed below: 1) Plug with fuses 2) Main switch 3) Motor switch 4) Motor 5) Lamp... -
Page 13: Accessories Provided
Operating manual - English ECODRILL 2000 CODE ACCESSORIES PROVIDED A set of accessories is supplied for use with the machine or for servicing (tools, Allen keys and adapters). The accessories include: code DMK260080 code D420785BA CUTTING TOOL ADAPTER for Opel keys for dimple keys 2 pcs. -
Page 14: Machine Installation And Preparation
However, some checks and preparation for use need to be carried out by the operator. Checking for damage The ECODRILL 2000 CODE key-cutting machine is solid and compact and will not normally damage if transport, unpacking and installation have all been carried out according to instructions. -
Page 15: Keypad Functions
Operating manual - English ECODRILL 2000 CODE KEYPAD FUNCTIONS PQRS WXYZ Fig. 8 The cutter-tracer button adjusts the cutting machine. The DEL button deletes (e.g. when you insert a code) The ESC button exits the operation and returns to the initial menu. - Page 16 ECODRILL 2000 CODE Operating manual - English 1 – Choose key When the machine is new the “choose a key” menu contains a single system denominated Test, included for machine testing during production. This menu is used to view the key system loaded with the PC program Ecodrill Software (see instructions for Ecodrill Software in the chapter “Personalizing Ecodrill”).
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Page 17: Machine Regulation And Registration
Operating manual - English ECODRILL 2000 CODE MACHINE REGULATION AND REGISTRATION Before carrying out cutting operations is necessary proceed with regulation about: • fitting the tools and setting • the cross spring for Laser (sidewinder) keys. Fitting and regulating the tools... -
Page 18: Temporary Adjustment
ECODRILL 2000 CODE Operating manual - English Temporary adjustment In order to cut a new key with a different depth from the original, it is necessary to act as follows: 1) after having carried out setting (as in ch. 7.2, page 17) select option “Temp. adjustment” from the menu and press Enter;... -
Page 19: Spring System For Laser (Sidewinder) Keys
Spring system for LASER (Sidewinder) keys The machine ECODRILL 2000 CODE is provided with a system which controls the run of the cross axis so that the operator can easily trace the outline of the cuts along the key shaft. - Page 20 ECODRILL 2000 CODE Operating manual - English REGULATING THE SPRING Loosen knob (O) (fig.12, page 19). Central cutting: take the cutter and tracer over the centre of the stems of the two keys (fig.12, page 19). Right-hand cutting: take the cutter and tracer over the keys, positioning them to the left of the stems (fig.14).
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Page 21: Clamps
Operating manual - English ECODRILL 2000 CODE Clamps The clamps are provided with special key-locking jaws (fig.16) which can be easily changed if damage, without replacing the whole clamp unit (see ch. 9.7, page 33). Fig. 16... -
Page 22: Cutting Operations
ECODRILL 2000 CODE Operating manual - English CUTTING OPERATIONS For complete safety during the cutting operations, take the following precautions: • Always work with dry hands. • Check that the machine is properly earthed. • Wear protective goggles even if the machine is provided with a safety shield over the cutting tool. -
Page 23: Cutting By Code
Operating manual - English ECODRILL 2000 CODE Cutting by code 8.4.1 Choose key Insert the suitable tracer and cutter in their respective spindles. Eliminate the tracer point spring (ch. 7.4) and gauge. Note: the key cutter only works with direct codes. -
Page 24: Code Cutting New Keys
ECODRILL 2000 CODE Operating manual - English Code cutting new keys 1) From the main menu select option: DEFINITION KEY 2) confirm with the Enter key to view the menu: Enter cuts – Cut key 3) when “Enter cuts” is chosen the cutting codes (0-1-2-3...) with their measurements are shown (depth expressed in hundredths of a millimetre in relation to the key rest). -
Page 25: Cutting Narrow-Stemmed Laser (Sidewinder) Type Keys
Operating manual - English ECODRILL 2000 CODE Cutting narrow-stemmed Laser (sidewinder) type keys The clamp can also be used to cut narrow-stemmed Laser (sidewinder) keys. The procedure is as follows: 1) open the clamps by loosening knobs (E) (E1). 2) place the stop bar into the groove (fig. 20). -
Page 26: Cutting Keys For Fichet
ECODRILL 2000 CODE Operating manual - English Cutting keys for FICHET The clamp can also be used to cut keys for FICHET (H profile). The procedure is as follows: 1) open the clamps slightly by loosening knobs (E) and (E1). -
Page 27: Maintenance
Although the ECODRILL 2000 CODE key-cutting machine does not require special maintenance, it is advisable to check and, if necessary, replace the parts subject to wear, such us: the belt, the lamp. -
Page 28: Replacing The Light Bulb
Fuses must always be replaced with others of the same type (rapid or delayed) and with the same Amps, as shown in the manual. The ECODRILL 2000 CODE key-cutting machine has two fuses: - 3,15 Amps rapid placed in the inlet socket next to the master switch (fig.24), to protect the key-cutting machine from... -
Page 29: Replacing The Electronic Board - The Keypad
Operating manual - English ECODRILL 2000 CODE Replacing the electronic board - the keypad If the keypad (K) is not working properly, replace the internal electronic board or the keypad unit. Note: the letters in brackets refer to fig.4, page 10. -
Page 30: Replacing The Keypad Unit
ECODRILL 2000 CODE Operating manual - English 9.4.2 Replacing the keypad unit Note: before carrying out any operations, disconnect the machine from the mains. Replace the keypad unit in the way described below: 1) disconnect the serial cable, if applicable (fig.25, page 29). -
Page 31: Replacing The Microswitch
Operating manual - English ECODRILL 2000 CODE Replacing the microswitch Note: before carrying out any operations, disconnect the machine from the mains. 1) Disconnect the serial cable, if applicable. 2) loosen the 8 screws (D1) on the cover and remove (fig.25, page 29). -
Page 32: Replacing The Motor
ECODRILL 2000 CODE Operating manual - English Replacing the motor Note: before carrying out any operations, disconnect the machine from the mains. Replace the cutter motor in the way described below: 1) loosen the 8 screws (D1) and remove the top cover. -
Page 33: Replacing The Clamp Jaws
Operating manual - English ECODRILL 2000 CODE Replacing the clamp jaws 9.7.1 Replacing the left-hand jaw 1) Loosen the 2 screws (R1) and remove the jaw (R) (fig. 32) (fig. 33). 2) install the new jaw, placing it well up against the side and aligning the front with the bar provided, then tighten the 2 screws (R1). -
Page 34: Replacing The Right-Hand Jaw
ECODRILL 2000 CODE Operating manual - English 9.7.2 Replacing the right-hand jaw 1) Loosen the grub screw (Z1) and remove the jaw (Z) (fig. 35) (fig. 36). 2) install the new jaw, placing it well up against the side and aligning the front with the bar provided, then tighten the 2 screws (Z1). -
Page 35: Replacing The Left-Hand Mobile Jaw
Operating manual - English ECODRILL 2000 CODE 9.7.3 Replacing the left-hand mobile jaw 1) Loosen the grub screw (X1) on the knob (X) and remove (fig. 38) (fig. 39). 2) loosen the 2 screws (X2) on the flange (F1) and remove. -
Page 36: Replacing The Right-Hand Mobile Jaw
ECODRILL 2000 CODE Operating manual - English 9.7.4 Replacing the right-hand mobile jaw 1) Loosen the grub screw (Y1) on the knob (Y) and remove (fig. 40) (fig. 41). 2) loosen the 2 screws (Y2) on the flange (W1) and remove. -
Page 37: Replacing The Central Jaw
Operating manual - English ECODRILL 2000 CODE 9.7.5 Replacing the central jaw 1) Loosen the 2 screws (P2) (fig. 43). 2) remove the existing jaw (J1) and install the new one in its seat. Align the front with the bar provided, then tighten the 2 screws (P2). -
Page 38: Waste Disposal
As CEE norms refer to specific waste (**) disposal methods for each country, the regulations current in the country where the machine is installed must be observed. Cutting machine ECODRILL 2000 CODE key-cutting machine is designed for many years of operations and is also re- usable. Re-cycling is a recommended ecological practice. Packing The ECODRILL 2000 CODE is consigned in a cardboard packing box which can be re-used if undamaged. -
Page 39: After-Sales Service
ECODRILL 2000 CODE AFTER-SALES SERVICE Ilco Orion provides full assistance to purchasers of the ECODRILL 2000 CODE key-cutting machine. To ensure complete safety for the operator, an job not specified in this manual should be carried out by the manufacturer or in the special Service Centres recommended by Ilco-Orion. - Page 40 ECODRILL 2000 CODE Operating manual - English...
- Page 41 31029 VITTORIO VENETO (TV) - (ITALY) TEL. 0438 9136 - FAX. 0438 913800 Declares under its own responsibility that the Key-cutting machine model ECODRILL 2000 CODE complies with the requirements of the following European Directives: European Union DIRECTIVE 98/37/CEE (Machines) and with the EN 292/1 –...
- Page 42 ILCO ORION via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) - 0438 913636 - Telefax 0438 913650 Internet: www.ilco-orion.it E-mail: ilco-orion@ilco-orion.it...