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IntelliQuip TOUGHPOWER TP-600 User Instruction Manual

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USER​ ​ I NSTRUCTION​ ​ M ANUAL
Models: TP-600
TP-1000
TP-1000​
D UAL
ToughPower​ ​ U ser​ ​ M anual​ ​ A ugust​ ​ 2 017

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Summary of Contents for IntelliQuip TOUGHPOWER TP-600

  • Page 1 USER​ ​ I NSTRUCTION​ ​ M ANUAL Models: TP-600 TP-1000 TP-1000​ D UAL ToughPower​ ​ U ser​ ​ M anual​ ​ A ugust​ ​ 2 017...
  • Page 2 Congratulations​ ​ o n​ ​ p urchasing​ ​ t he​ ​ m ost​ ​ p owerful​ ​ c ompact​ ​ p ortable​ ​ b attery​ ​ b ox​ ​ o n​ ​ t he​ ​ m arket! You​ ​ c an​ ​ t ake​ ​ g reat​ ​ p ride​ ​ i n​ ​ k nowing​ ​ t hat​ ​ t he​ ​ T oughPower​ ​ i s​ ​ t he​ ​ o nly​ ​ p ortable​ ​ b attery​ ​ b ox​ ​ t hat​ ​ h as: 1.​...

  • Page 3: Table Of Contents

    1.​ ​ ​ ​ T able​ ​ o f​ ​ C ontents 1.​ ​ ​ ​ T able​ ​ o f​ ​ C ontents 2.​ ​ ​ ​ P roduct​ ​ S afety​ ​ & ​ ​ W arnings 3.​ ​ ​ ​ W hat’s​ ​ I ncluded... 4.​...
  • Page 4 8.8​ ​ ​ ​ L ED​ ​ L ighting 8.9​ ​ ​ ​ 2 40VAC​ ​ 5 0Hz​ ​ M ains​ ​ P ower​ ​ O utput 8.9.1​ ​ T imer​ ​ A C 8.9.2​ ​ P ure​ ​ S ine​ ​ W ave​ ​ I nverter​ ​ S afety​ ​ P rotections 8.9.3​...
  • Page 5 2.​ ​ ​ ​ P roduct​ ​ S afety​ ​ & ​ ​ W arnings The ToughPower is intended for indoor use only. Ensure the unit is mounted correctly in the upright position,​ ​ u ndercover​ ​ a nd​ ​ l ocated​ ​ w ith​ ​ ​ a dequate​ ​ v entilation​ ​ ​ a round​ ​ t he​ ​ b ox. Avoid all contact with water​...

  • Page 6: W Hat's I Ncluded

    3.​ ​ ​ ​ W hat’s​ ​ I ncluded... TP-600​ ​ & ​ ​ T P-1000 1​ ​ x ​ ​ T oughPower 1​ ​ x ​ ​ K ettle​ ​ C ord 1​ ​ x ​ ​ 4 -Pin​ ​ C IG​ ​ A ccessory​ ​ C able 1​...

  • Page 7: Q Uick S Tart - I Nitial S Etup

    5.​ ​ ​ ​ Q uick​ ​ S tart​ ​ - ​ ​ I nitial​ ​ S etup Follow​ ​ t hese​ ​ i nstructions​ ​ t o​ ​ s et-up​ ​ y our​ ​ T oughPower​ ​ u nit​ ​ c orrectly. 1.

  • Page 8: B Attery S Election, F Itting A Nd C Onfiguration

    6.​ ​ ​ ​ B attery​ ​ S election,​ ​ F itting​ ​ a nd​ ​ C onfiguration 6.1​ ​ ​ ​ B attery​ ​ T ype​ ​ S election The ToughPower has a built-in integrated Multi-Stage DC-DC Battery Charger ​ i nside the Lid. This Charger has​...
  • Page 9 Using the Key provided, simply turn the Key to select the Battery Type that you intend to fit in the ToughPower. After making the selection we recommend that you remove the Key and store it in a secure location. After which there is no risk that an unsupervised child, or anyone else, can change the Battery Type​...

  • Page 10: B Attery C Apacity & C Ondition S Etup

    After closing the Lid, you can turn the ToughPower ​ O N​ . The LCD screen will display the Battery Type selected: 6.2​ ​ ​ ​ B attery​ ​ C apacity​ ​ & ​ ​ C ondition​ ​ S etup In addition to selecting the battery chemistry type it is necessary to set-up its Capacity and Condition.

  • Page 11: B Attery B Ank S Etup

    6.3​ ​ ​ ​ B attery​ ​ B ank​ ​ S etup A second (or third) battery can be connected to the ToughPower to create a Battery Bank ​ . With the addition of a second Battery connected in parallel you will be able to either extend the time between charging, or power more devices.
  • Page 12 For the sporadic connecting and charging of an external battery you do not have to change the ​ B attery Capacity Setting on the LCD. However, if you do this the ​ p rediction times displayed will be ​ i ncorrect whilst you have the external battery connected (and will revert to correct functionality when the external battery is​...

  • Page 13: C Harging T He B Attery

    7.​ ​ ​ ​ C harging​ ​ t he​ ​ B attery The​ ​ T oughPower​ ​ c ontrolled​ ​ b y​ ​ a n​ ​ i ntegrated​ ​ m icroprocessor​ ​ a nd​ ​ i ncludes: ● 10​ ​ A mp​ ​ M ulti-Stage​ ​ D C-DC​ ​ C harger​ ​ - ​ ​ ​ I nput ​ ​ 8 -16 ​ ​ V DC ●...

  • Page 14: S Olar P Ower C Harging - ( Solar) 1 2V N Ominal S Olar P Anels O Nly

    ToughPower. Charging of the Battery will only occur when the Vehicle is running or the Car Key is in the “Accessories”​ ​ p osition. The​ ​ L CD​ ​ d isplay​ ​ w ill​ ​ s how​ ​ t hat​ ​ t he​ ​ b attery​ ​ i s​ ​ b eing​ ​ c harged​ ​ f rom​ ​ ​ C AR​ ​ ​ i nput. The internal 10 Amp DC-DC “Multi-Stage”...
  • Page 15 The internal MPPT Controller and multi-stage charger will receive and regulate the power to charge the Battery fitted in the ToughPower. Up to 10 Amp charging can be achieved through Solar Charging. The multi-stage​ ​ c harger​ ​ w ill​ ​ c harge​ ​ a nd​ ​ c ondition​ ​ t he​ ​ B attery,​ ​ a nd​ ​ w ill​ ​ s hut-off​ ​ w hen​ ​ c harging​ ​ i s​ ​ c omplete. 7.4​...

  • Page 16: M Ultiple C Harging S Ources C Onnected

    When the charging current through the CIG Accessory Cable exceeds 8.5A the BULK input will be enabled to test the available vehicle alternator current. After testing for 30 seconds if the BULK charging current exceeds 10 Amps the ToughPower will remain in ALTERNATOR BULK charge until the charging current drops below 11 Amps (after the BULK Charging stage).

  • Page 17: C Harging S Tages

    You​ ​ w ill​ ​ n eed​ ​ t o​ ​ f it​ ​ a n​ ​ A nderson​ ​ S tyle​ ​ C onnector​ ​ t o​ ​ y our​ ​ 1 2V​ ​ B attery​ ​ C harger,​ ​ t hen​ ​ c onnect​ ​ i t​ ​ t o​ ​ t he​ ​ R HS Anderson​...

  • Page 18: C Harging V Oltage L Imits

    ● BULK: ​ I n this stage (full constant-current) the charger charges the battery with a constant current. This constant current stage occurs for battery voltages between 70% to 98% (typical) of the voltage limit​ ​ p rovided​ ​ i n​ ​ t he​ ​ ​ C harging ​ ​ V oltage ​ ​ L imits ​ ​ ​ s ection​ ​ b elow. ●...

  • Page 19: C Harging P Rotections

    Please contact IntelliQuip support for assistance ​ . Under this condition​ ​ t he​ ​ F AULT​ ​ l ed​ ​ w ill​ ​ p ulse​ ​ r ed​ ​ o nce​ ​ e very​ ​ 3 ​ ​ s econds.

  • Page 20: U Sing T He T Oughpower

    8.​ ​ ​ ​ U sing​ ​ t he​ ​ T oughPower 8.1​ ​ ​ ​ T ime​ ​ P rediction​ ​ - ​ ​ L CD​ ​ S creen As described in the section ​ C harging Complete​ , the ​ T ime Prediction feature will be enabled after a FULL charge of the battery has been completed.

  • Page 21: L Cd T Ouch S Creen C Alibration

    8.2​ ​ ​ ​ L CD​ ​ T ouch​ ​ S creen​ ​ C alibration The ToughPower is equipped with a resistive Touch Screen panel which comes factory calibrated. If for any reason the touch functionality becomes inaccurate you can attempt to recalibrate it by following the next steps.

  • Page 22: S Ystem O Utput L Oad

    8.4.2​ ​ S ystem​ ​ O utput​ ​ L OAD The system ​ L OAD bar graph located in the HOME screen provides a quick representation of how much load the​ ​ T oughPower​ ​ u nit​ ​ i s​ ​ p roviding​ ​ t o​ ​ t he​ ​ O utlets. ToughPower Maximum Amps​...
  • Page 23 ● Amps​ ​ I n​ ​ / ​ ​ W atts​ ​ I n:​ ​ W hen​ ​ c harging​ ​ f rom​ ​ S OLAR​ ​ i nput​ ​ t he​ ​ s creen​ ​ w ill​ ​ d isplay​ ​ ​ W atts ​ ​ I n ​ ​ ​ t o​ ​ i ndicate the​...

  • Page 24: U Sage I Nformation

    8.5.2​ ​ U sage​ ​ I nformation The ToughPower keeps track of the charge ​ i n and ​ o ut of the battery. This information is displayed on the Usage ​ ​ ​ p age​ ​ o f​ ​ t he​ ​ ​ I NFO​ ​ ​ s creen. ●...

  • Page 25: B Attery V Oltage L Ogs

    The 2Hrs time interval log provides real time data allowing the user to ​ c losely monitor the battery status over the last 120 minutes. To represent this data, the ToughPower takes a sample every 1 second, after 60 samples​ ​ i t​ ​ c omputes​ ​ t he​ ​ a verage​ ​ a nd​ ​ u pdates​ ​ t he​ ​ g raph​ ​ w ith​ ​ t he​ ​ l atest​ ​ v alue. Note:​...
  • Page 26 8.7​ ​ ​ ​ U SB​ ​ C harger The ToughPower is equipped with two independent fast charge USB chargers compatible with Android and Apple smartphones and tablets. Each USB port can provide up to 2.5A @ 5V. For additional information about​...

  • Page 27: T Imer A C

    TP-1000​ ​ ​ i s​ ​ f itted​ ​ w ith​ ​ a ​ ​ 1 000W​ ​ P ure​ ​ S ine​ ​ W ave​ ​ I nverter ● Continuous​ ​ P ower​ ​ 8 00W ● 1000W​ ​ ( 5min) ●...

  • Page 28: P Ure S Ine W Ave I Nverter S Afety P Rotections

    alternatively, adjust the timer in 15 min increments. If timer is left as OFF the Inverter will run until it is turned​ ​ O FF​ ​ b y​ ​ t he​ ​ u ser. When the timer is set, once the configured time expires the inverter will automatically turn OFF. The progress​...

  • Page 29: C Ar A Lternator B Ulk P Ower S Upply T O I Nverter

    their Power ratings exceed 1000W but are below the instantaneous Peak Power rating of 2000W. The Inverter​ ​ w ill​ ​ a utomatically​ ​ s hut​ ​ i tself​ ​ O FF​ ​ a fter​ ​ a ​ ​ s hort​ ​ p eriod​ ​ o f​ ​ p owering​ ​ t hese​ ​ d evices. Example B: A Kettle with 2200W Power Rating, or Gerni (High Pressure hose) with 2400W Power Rating can not be connected to any model.

  • Page 30: S Ystem P Rotections

    8.11​ ​ ​ ​ S ystem​ ​ P rotections The ToughPower is equipped with software and hardware protections that will ensure the internal electronics components and the connected battery remain within safety operating parameters. If the unit enters any protection mode or detects any faults the status LED located on the front of the ToughPower (next to the Master Switch) will pulse RED to notify this condition as detailed in section ​...

  • Page 31: R Ecovery P Rotection

    Low​ ​ V oltage System​ ​ L OAD Cut-off​ ​ ( V​ 0%​ ​ - ​ ​ 2 0% 10.8 20%​ ​ - ​ ​ 4 0​ % 10.7 40%​ ​ - ​ ​ 6 0% 10.6 60%​ ​ - ​ ​ 8 0% 10.5 80%​...

  • Page 32: O Ver T Emperature P Rotection

    8.11.3​ ​ ​ ​ O ver​ ​ T emperature​ ​ P rotection The ToughPower built in Temperature Sensors monitor different internal temperatures and the Battery temperature constantly to protect the internal components as well as the battery. While using the Toughpower, if any of these sensors surpasses a predefined safety limit the ToughPower will enter OVER TEMPERATURE Protection Mode.

  • Page 33: U Sb L Ow V Oltage P Rotection

    The 240V​ Inverter Outlet is protected in case of an overload. In such event an audible alarm will emit a outlet will be ​ d isabled until the “beep” sound and the Inverter Fault LED will turn ON (red). The 240V​ device​...

  • Page 34: T Roubleshooting

    9.​ ​ ​ ​ F AQ​ ​ & ​ ​ T roubleShooting I’ve set the Battery Type key switch, installed the Battery, switched it ON, but the LCD doesn’t light up - what’s​ ​ w rong? Maybe you have attached the cables to the battery terminals “back-to-front”. Don’t worry, you haven’t blown a fuse or done any damage as the electronics inside are fully protected for Reverse Battery Protection.​...

  • Page 35: W Arranty & C Ontact

    10.​ ​ W arranty​ ​ & ​ ​ C ontact For​ ​ s tandard​ ​ W arranty​ ​ t erms​ ​ a nd​ ​ c onditions​ ​ p lease​ ​ v isit​ ​ o ur​ ​ W ebsite: http://www.intelliquip.com.au Company​ ​ c ontact​ ​ d etails: IntelliQuip PO​...

This manual is also suitable for:

Toughpower tp-1000Toughpower tp-1000dual

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