Dedy 220 Operating Instructions Manual

Enrobing machine

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Operating Instructions

Dedy enrobing machine

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Page 1 Operating Instructions Dedy enrobing machine...
Page 2: Table Of Contents
Taking the enrobing machine out of operation Maintenance 7.1. Safety information relating to maintenance 7.2. Servicing and maintenance 7.3. Servicing and maintenance schedule 7.4. Cleaning and care schedule Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 3 10.3. Replacement parts 10.4. List of replacement parts for Dedy enrobing machines Appendix 11.1. Declaration of conformity 11.2. Information on the processing of chocolate 11.3. Documentation for outsourced products Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 4: General Information
They may and should be consulted in connection with the use of the machine. These documents may be neither reproduced nor made available to third par- ties, in particular competing companies, without the express authorisation of Dedy GmbH. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 5: Warranty
German health and safety ordinance BetrSichV, German technical regulations for operational safety TRBS 2111 and TRBS 2131, German hazardous sub- stances act GefStoffV, German regulations on noise and vibrations LVArbSchV Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 6: Security
WARNING! Risk of entanglement in drives (gear wheels) due to removal of cover panels. Removing the cover panels during operation is strictly forbidden. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 7: Responsibility Of The Operating Company/Operator
EMERGENCY OFF button (see Fig. 1). Fig. 1: Position of EMERGENCY OFF button In the event of an injury, skin irritation or allergic reaction, contact a doctor immediately. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 8: Warning And Information Signs
• Sign warning of entanglement hazard at the relevant danger points. Fig. 5: Danger: risk of entanglement Damaged or detached warning and information signs must be replaced promptly. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 9: Maintenance And Repair Work
Apply careful selection criteria before buying lubricants and lubricating oils, researching their safety for use with foodstuffs, their environmental impact, health risks, regulations for their disposal, and local facilities for their correct disposal. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 10: Build And Function
The chocolate temperature is controlled precisely to 1/10 of a degree. A device for pouring chocolate into moulds is supplied as standard. All the parts of the machine are easy to clean and extremely durable. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 11 7 Curtain box 8 Fan 9 Hood heating unit (2) 10 Heated chocolate baths in base cabinet 11 Evener cylinder 12 Rubber belt for evener cylinder 13 Hood Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 12 Build and function Function The Dedy chocolate enrobing machine can be used to coat all types of praline ﬁ llings, baked goods, cakes (up to 10 cm in height), fruit (e.g. dates) or cream cheese with couverture, fondant icing or glaze. Full coatings, base coatings and combined base, side and half coatings are possible.
Page 13: Transport And Storage
White chocolate does not keep as well as dark chocolate and has a shorter shelf life. White chocolate is more susceptible to moisture and, if affected, can no longer be used for coating. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 14: Assembly And Initial Use
Take measures to prevent the machine from rolling away. 5.3. Temperature limits The safe and reliable operation of the coating machine can only be guaranteed at an ambient temperature of between 15 °C and 22 °C. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 15: Operation
Press the RESET button (above the EMERGENCY OFF button). • Check the EMERGENCY OFF button. The machine can only be switched on when the EMERGENCY OFF button is unlocked. The machine is now ready for operation. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 16: Operation
Do not switch on the mesh conveyor and chocolate wheel while the chocolate in the machine is still solid/hard. • Do not exceed the prescribed machine parameters. • Do not wear loose clothing. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 17: Chocolate Enrobing Machine Controls
12 Main switch 13 Reset button to acknowledge faults 14 EMERGENCY OFF button 15 Potentiometer: “Chocolate bath heating unit” 16 Connector for heating unit at mesh conveyor discharge Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 18 Connect the machine to the 230 V mains supply. • Set the main switch to “ON” (Fig. 7; No. 12). • Press the RESET button (13) until the red lamp goes out. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 19 If the control (3) is set to 0, the heating will not be activated. The normal setting is approx. 1.5. Fig. 11: Heating up the chocolate baths Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 20 Fit the mesh conveyor, ﬁ x it in place with the knurled screws and connect the heating unit connector. • Temper the chocolate (see separate instructions). • Close the hood (Fig. 12). Fig. 12: Chocolate enrobing machine with open and closed hood Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 21 At a constant room temperature of approx. 18 – 22 °C the chocolate will set hard enough so that it can be wrapped. • Switch the chocolate wheel off by setting the “Chocolate wheel” switch to “OFF” (Fig. 7; No. 4). Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 22 The chocolate will now ﬂ ow into the open curtain box / bridge and the products will be coated with chocolate and the chocolate will be routed back into the bath by the bridge. Fig. 13: Curtain box and bridge Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 23 Use the shaker (Fig. 15; No. 1) to smooth out the ripples on the coating which may be caused by the blowing action. Fig. 15: Shaker on (1) and shaker off (2) Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 24 • Close the base gate (Fig. 17) in the mesh conveyor so that the chocolate accumulates in the tray. Fig. 17: Base gate open (top) and closed (bottom) Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 25 The exact setting of the evener cylinder always depends on the product. • Set the speed on the “Evener cylinder” potentiometer (11). Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 26 Small pieces = small distance Pieces with corners are always placed at an angle so that the tip is always in front and runs into the chocolate curtain ﬁ rst. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 27 The easiest way to do this is on the Dedy vibrating table. Alternatively, the moulds can be shaken by hand by banging the handle of a palette knife against the moulds. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 28 Take the chocolate wheel apart using a pull-off tool (Fig. 22; No. 1). Fig. 22: Pull-off tool for chocolate wheel • Wash the spout, curtain box, bridge and mesh conveyor by hand or in the dishwasher. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 29 After a power cut or disconnection from the mains power supply, set all the switches to “0” (with the exception of the main switch and the EMERGENCY OFF switch). • Then press the rest button until the red light goes out. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 30: Taking The Enrobing Machine Out Of Operation
To shut the machine down completely, disconnect it from the mains and take measures to prevent restart. In the event of a restart, it is essential to begin at the “Preparation” stage and follow the instructions. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 31: Maintenance
Servicing and maintenance work on the system may only be carried out by specialists with the required qualiﬁ cations and training. The power supply must be disconnected and measures taken to prevent accidental restart. The skilled experts at Dedy are also available for major maintenance and repair work. DANGER! Risk of explosion when using benzine Benzine is highly inﬂ...
Page 32: Cleaning And Care Schedule
Wipe the controls down with a damp cloth Operator We recommend the following cleaning agents and detergents: • Food grade lubricant (supplied with the machine) • Stainless steel spray (supplied with the machine) Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 33: Faults
Foreign object in mesh Repair mesh conveyor conveyor Fault with chocolate wheel Motor defective Replace motor Power converter PCB Replace PCB defective Wheel defective Replace wheel Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 34 Thermostat is reporting a Temperature sensor Replace temperature sensor fault defective No chocolate bath Base gate is not closed Close base gate Tray not correctly Line tray up correctly positioned Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 35: Dismantling And Disposal
• Metal parts for scrap • Plastic parts for recycling Please contact Dedy GmbH if you do not want to dispose of the machine yourself. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 36: Technical Data
Electric power consumption with chocolate baths Operating conditions Room temperature °C 15–22 Maximum atmospheric humidity Protection class IP 54 10.2. Dimensions Dimensions (in mm) Type 220 Type 320 1910 2550 1000 1500 Depth Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 37 Technical data 1280 (1380) (1000) Fig. 24: Dedy chocolate enrobing machine dimensions Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 38: Replacement Parts
Mini thermometer, length 120 mm, up to +150 °C 4-pole connector Safety thermostat, 5513012010 EGO 30-85 °C with toggle Base heating cabinet assembly Heater 230 V / 1.0 KW; 415.54 Omron thermostat, Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 39 High-performance cartridge, ø 8 mm, length: 195 mm High-performance cartridge, ø 8 mm, length: 320 mm Plastic ﬂ ange sleeve, 12/16/22 x 10/2 mm Plastic thrust washer, PA 16.5/34 x 3 mm Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 40 Evener cylinder assembly Oriental motor with control, 41K25RA-CWE Control unit ES02 E-cylinder 3 mm, 220 mm=345 mm / 320 mm=445 mm, with drive gear E-cylinder drive belt, 88x3.5 NBR 70 POM drive gear - motor shaft Guide roller for E-cylinder...
Page 41 Paper roll 220 mm Paper roll holder, 1 set with axle Mobile stand assembly Pipe, 40 x 40 x 1.5 Metal plate Castors, LER-TPA 102 G-FI with height adjustment facility Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 42: Appendix
BGR 500; BGI 5049; BetrSichV; TRBS 2111; TRBS 2131; GefStoffV; LVArbSchV Ort, Datum : Essen, den 17.09.2019 10.10.201 Bevollmächtigter : Rainer Kaldewei-Dedy Dedy GmbH Fig. 25: Declaration of conformity Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 43: Information On The Processing Of Chocolate
Every type of chocolate must be tempered before it can be used in shapes and moulds, to make hollow ﬁ gures and to coat cakes or praline ﬁ llings. This is how it gets a perfect shine and the right “bite”. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 44 • White chocolate does not keep as well as dark chocolate. White chocolate is more susceptible to moisture and, if affected, can no longer be used for coating. Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 45: Documentation For Outsourced Products
We have included plenty of useful information from our suppliers in your documentation pack in order to give you as much information as possible about your Dedy machine. You will ﬁ nd this information at the back of the Dedy documents.
Page 46 Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 47 Operating Instructions - Dedy Chocolate Enrobing Machine 220 mm and 320 mm...
Page 48 Last revised: 10/2015 - © Dedy GmbH Frankenstr. 152 D-45134 Essen Confectionery machines Tel. +49 (0) 201-47 10 31 Chocolate enrobing machines Fax +49 (0) 201-44 01 23 email: info@dedy.de www.dedy.de...

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