Mesutronic METRON 07 C Translation Of The Original User Manual
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Mesutronic METRON 07 C Translation Of The Original User Manual

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Translation of the original-
USER MANUAL
METRON 07 C, CI, SlimLine
Version: GB-MN07-M0-004
Mode: 0
GB
Date: 05.01.2013
Acknowledgement:
Please read user manual before you start working on the machine!

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  • Page 1 Translation of the original- USER MANUAL METRON 07 C, CI, SlimLine Version: GB-MN07-M0-004 Mode: 0  Date: 05.01.2013 Acknowledgement:  Please read user manual before you start working on the machine!
  • Page 3 If, contrary to expectations, you have any problems in operating your system, the MESUTRONIC-Team and our contractors will be able to assist you at any time. The MESUTRONIC-Team is at your disposal from Monday until Friday between 8 a.m.
  • Page 4 Index...
  • Page 5 I N D E X GENERAL INFORMATION ..........................5   ....................5   NFORMATION ABOUT THE OPERATING MANUAL ................................5   OPYRIGHT ..........................6   XPLANATION OF SYMBOLS ..........................6   ARRANTY AND LIABILITY ................................7   RANSPORT ..............................7  ...
  • Page 6   Change password ............................41 2 ............................42   PERATING LEVEL   Learn Product ..............................42   Product memory (Create product) ........................44   Reject counter ..............................44   Reject parameters relais 1/active 1 ........................ 44   Conveying speed ............................. 45  ...

  • Page 7: General Information

    General information 1 Information about the operating manual This operating manual provides you with important information about handling the machine. The prerequisite for safe working is adherence to all instructions given for safety and action. Beyond that, the local rules for the prevention of accidents and general safety regulations applicable to the place of use of the machine must be adhered to.

  • Page 8: Explanation Of Symbols

    Explanation of symbols The following symbols are used in this operating manual (all symbols conform to DIN 4844 and/or BGV A 8 standards): Warning symbols: Directive symbols: Hazardous voltage This warning symbol designates Prohibited for persons fitted potential hazards. Non-observance of with a cardiac pacemaker this symbol can lead to injuries, even to death.

  • Page 9: Installation

    Transport When transporting the machines, you must observe the following points:  When exceeding the country’s legally prescribed maximum weight limits for people moving goods, lifting devices must be used!  Mount the lifting devices in accordance with the following drawing! (check your coil type!) ...

  • Page 10: Operating Principle

    Disposal If no agreement has been reached with regard to the taking back or disposal of the machine, dismantled components should be recycled following proper dismounting.  Dispose of components according to the applicable laws/regulations of the user’s country.  Used substances and materials (greases, oils, cleaning agents or solvents, etc.) are to be disposed of according to the legal regulations.

  • Page 11: Electrostatic Discharges

    General notes on metal detection Electro-magnetic short circuits Certain metal frame constructions in conveyor belt frames (see drawing) and suspensions (e.g. castors, cross- bars, adaptor plates) can act as an electro-magnetic loop in the vicinity of the metal detector, affecting the magnetic field of the metal detector.
  • Page 12 Differences in sensitivity within the outlet opening Please note, that the detector coil does not create a homogeneous electromagnetic field. As a consequence, differences in sensitivity occur in the outlet opening. The least sensitive part of the detector is in the middle of the outlet opening.
  • Page 13 Safety 2 Operation of the device as provided The device only serves for detecting metal in flight conveyors. The following products are excluded:  those contained in metallic or partially metallic casings,  electrically conductive products  products containing desired metal constituents. Since these products could possibly disturb the sensitivity of the metal detector, they may only be examined after consulting the manufacturer beforehand.
  • Page 14 Contents of the operating manual Each person who is assigned to work on or with the machine must have read and understand the operating manual before commencing any work on the machine. This also applies if the person concerned has already worked with such a machine or a similar machine or has been trained by manufacturers.
  • Page 15 Duties of the personnel Danger of injury if personnel are not sufficiently qualified to work on the machine! Inappropriate handling can lead to serious injuries and material damages. Therefore:  Allow only the persons named in the respective chapter to perform special tasks. ...
  • Page 16 Hazards related to this metal detection equipment: A risk / hazard analysis has been carried out on the metal separator with subsequent safety check and safety acceptance. In the case of misoperation or misuse, there is a danger of injury to, or death of operators, maintenance personnel and others, damage to the metal detection equipment and the user’s other property, and reduced efficiency of the equipment.
  • Page 17 All operating modes Electronic cabinet, Keep the covers of the electronic pneumatic cabinet and pneumatic cabinets closed Hazardous voltage Cleaning with steam Complete Wear suitable protective equipment clothing when cleaning with a steam jet. Observe the manufacturer’s safety instructions. Observe Danger due to protection class of the plant.
  • Page 18 -16- Safety...
  • Page 19 Actuation 3 General It is our company’s goal to ship the metal detector to the customer with as many pre-configured settings as possible. If the machine is shipped with factory default settings, it should be noted, that the factory defaults are the best possible compromise between maximally attainable detection precision and lowest possible sensitivity to interference.
  • Page 20 Actuation manual 1. Clean the metal detector If the product is not allowed to have contact with foreign matter, all surfaces having contact with the product must be cleaned before start-up operation. Please follow the safety instructions! see chapter Maintenance and cleaning  Cleaning 2.
  • Page 21 6. Activate production- and transporting device As a next step the production and transporting device is taken into operation without loading products. In this state the influence of the transporting device on the metal detector becomes evident. Here also applies: If there should be incorrect triggers try to locate the cause of the disturbance and suppress it.
  • Page 22 11. „Create product“ You can save different products (product memory). The detection threshold, the separation parameters, the frequency and the result of the product learning procedure are saved together with the product name. In order to now make settings for a new product, you must create a new product. see chapter Adjustment ...
  • Page 23 Assembly 4 Please note when assembling your detector the following assembly instructions in order to ensure perfect operation. Installation guidelindes Electronics Connect the metal detector to a clean, constant voltage power supply. Voltage fluctuations can cause false trippings. Therefore, a constant voltage transformer (AC line conditioner) is recommended.
  • Page 24 When welding at the construction where the metal detector is mounted, disconnect the metal detector from the power supply and do not use the control panel mounting surface as a ground. Warding near the metal detector will lead to false trippings. Vibration less using of the control panel Mount the control panel on a vibration free surface.
  • Page 25 Detector general Be careful when you have more than one metal detector in operation! If several metal detectors are installed in immediate proximity, they might Interfere with each other when running at the same detection frequency (frequency overlaps).If we know in advance that you have more than one detector in operation, we do already adjust the detectors to different frequencies.
  • Page 26 Please clean the conveyor belt (of belt conveyors) regularly. Metal impurities cause fault detections. Please make sure the belt runs centrically on the rollers and nothing rubs on the belt. Pay attention to an electrical insulated installation. The coil feet of the detector provide for electrical isolation. Please do not remove them. Do not use anti-electrostatic (or electrically conductive) belt material.
  • Page 27 Tips for set-up General 1. Metal free zone 2. Metal detector 3. Belt frame 4. Conveyor belt 5. Sliding plate 6. Sensor surface The product, conveyor belt and sliding plate must not touch the sensor surfaces. The sliding plate must be dimensioned such that there is no contact with the lower sensor surface even when the belt is fully loaded (this also applies to the conveyor belt when the belt is fed back into the coil).
  • Page 28 Electronic housing AMD 07 Spare part drawing number: XXX 0000 045 A Adaptor plate designs: Coil connection (Sensor-Unit, M16) 1a Standard Optional interface: e.g. networking, 1b Option Separate operating unit 1x M12 4-pin connector (M12 8-pole A-coded socket) D- coded ((networking) Free, 1x M25x1.5 and 2x M16x1.5 2x M20x1,5 free Mains connection (M20 screw...
  • Page 29 Detector C-Coil Drawing number: C 0000 001 A SH + 60 LB +170 BA 1 BA 2 BA 3 1. Metal-free-zone MFZ (non moving metal) = SL + LH MFZ (moving metal) = SL + 3,5 x LH 2. Access line Ø9 (Version 2) 3.
  • Page 30 Detector CI-Coil Dimensional: CI coil Spare part drawing number: CI 0000 064 A BA 1 LB + 170 BA 2 1. Metal-Free-zone MFZ (non moving metal) = SL + LH MFZ (moving metal) = SL + 3,5 x LH 2. Mounting foot: Thread reach: max.
  • Page 31 Detector SlimLine-Coil Dimension Spare part drawing number: SN 0000 001 A LB -20 M8 - 18 tief Mat.: PE 1. Metal-Free-zone MFZ (non moving metal) = SL + LH MFZ (moving metal) = SL + 3,5 x LH The metal detector has to be positioned centrically within the „metal-free-zone“. The calculated values can be used for orientation (minimum values can of course be exceeded!) but must be confirmed by us for the respective project.
  • Page 32 Connection Having mounted your metal detector according to the directions provided on the above pages you now can connect it: see too chapter Technology  Plug configuration Relay Potential-free relay change-over contacts Contact rating: V~ 250V AC Imax 3A Relay 1 Factory default (if not agreed upon otherwise) Relay 1 (R1) is the metal relay.

  • Page 33: Supply Voltage

    Supply voltage Connect the supply voltage only after you have integrated all connections. Otherwise there will be error messages. The supply voltage has to lie within the following bounds: 100 to 240 V AC 50 / 60 Hz Power protection: max.
  • Page 34 -32- Assembly...

  • Page 35: Operation

    Operation 5 General Your metal detector is operated using the operating unit on the electronics casing. All information necessary for operation are displayed on the screen.  The protective films must be removed from the display following commissioning. This ensures optimum operation.
  • Page 36 Touch Screen Display operation The touch-sensitive display screen (Touch Screen) allows direct operation of all important functions by applying light pressure with a finger. Helpful graphics enhance feedback and make the metal detectors fun to use. Login In order to guarantee constant detection accuracy during operation, changes to the settings of your Product name: Product 1...
  • Page 37 Main Menu The operating levels are accessed from the main menu. In accordance with the instructions in the chapter ‘Commissioning’, you can adjust the metal detector optimally to suit your production environment. see chapter l Commissioning Product name: Toast Lot number: 12 1.
  • Page 38 5. imagePHASE: Display for showing the measuring signal With imagePHASE you can achieve high detection accuracy through the optimum identification of the product. The imagePHASE makes use of the effect that the measuring signal must move within certain limits (envelope) The envelope (1) identifies the product to be examined. If the measuring signal (2) lies outside the envelope, a metal alarm is triggered The learned envelope of the product always remains visible.
  • Page 39 Adjustment 6 General The metal detector is factory-preset. Normally there should be no or only minor changes required. Note that adjusting the settings in an improper way can impair or prevent your metal detector from functioning. On the following page, you will find an overview of all menu items. Depending on the application, some menu items may be de-activated and will therefore not be visible on the display.
  • Page 40 Overview operating levels Operating level 1 Detection level Choose product Batch number Reject counter Test reject unit 1 Start detector test Change password Operating level 2 Learn Product Product memory Copy Edit Delete Reject counter Reject parameter relais 1 Position Period Reset mode Mechanical delay...
  • Page 41 Operating level QM (Quality management) User Manager Password expires Password expires in (optional) Protocol Reports Detector test After power on Test cycle Test timeout Code input required Test piece learning Test piece count Test piece confirm Metal data capture time Contamination level Interval Detections...

  • Page 42: Operating Level

    Operating level 1 Detection level Unless agreed otherwise, the detection threshold of the metal detector is factory preset to an optimum value. The factory presets represent the best possible compromise between the maximum achievable detection accuracy and the least possible susceptibility to interference. The data sheet sensitivities are achieved with detection level settings of between 20 and 10.

  • Page 43: Change Password

    Test reject unit 1 (optional) The menu item Test reject Unit 1 is integrated only in machines equipped with an reject unit. On actuating the menu item a test triggering is initiated. After the test ejection has taken place, a message appears on the display. The message informs you about the measured response times when switching the ejection mechanism on and off.
  • Page 44 Operating level 2 Learn Product The learning process is necessary if when metal-free products are transported, the message ‘metal’ occurs. The metal detector is adjusted such that the influence of the product is suppressed. Note! During the learning process only metal-free products may be transported! Signal processing display area: imagePHASE Learn product Learn angle...
  • Page 45 Settings (5) Learning mode The length of the recording phase is controlled here. The ‘Trigger’ learning mode is recommended for metal detectors with product light barriers. User The start and end of the recording phase is controlled via the ‘New’ and ‘Finished’ buttons. The user decides when the learning process should be ended by pressing a button.
  • Page 46 Product memory (Create product) The name, detection threshold, ejection time, ejection delay, learning angle and frequency for a particular product are linked together in the Product memory. Changing the product therefore also results in a change of the detection threshold, ejection time, ejection delay, learning angle and frequency. The product list can be sorted according to product number (1-9) or product name (A-Z).
  • Page 47 Reset mode Depending on you application, you can reset a metal detection either automatically or manually. If no particular requests have been given by the customer, the metal detectors will be supplied with reset mode „automatic“.  Reset mode automatic: Time-controlled metal notification is set for automatic ejection of metal-contaminated products.
  • Page 48 Frequency Transmitter frequency The menu item select transmitter frequency is only available for Multi-mode machines. You can choose between two factory-pre-et frequencies, high and low. Attention: If the product exhibits a high product effect, or when conveying packaging containing aluminium, you should select a low frequency as a general rule.

  • Page 49: System Info

    Device settings Save device settings The settings can be saved internally or on a connected USB stick Load device settings The settings can be restored using the internally stored files or using the files on a connected USB device Systeminfo Version info software version...

  • Page 50: Clock Setup

    Control Unit Measured value Measured designation value Meaning +24V ext 24.00V Supply voltage +24VD +24V 24.00V Supply voltage +24V +3.3V 3.3V Supply voltage +3.3V +1.8V 1.8V Supply voltage +1.8V +1.2V 1.2V Supply voltage +1.2VA A1 cable break 1.2V Cable monitor A2 cable break 3.0V Cable monitor...

  • Page 51: Restore Factory Setting

    Display calibration Sometimes the touch screen display may not react as usual. If a button is ignored when touched, or if an adjacent button is actuated instead, the display must be recalibrated. Several calibration points are displayed at various points on the screen. These must be touched as precisely as possible with the finger or a fine, but not pointed or sharp object.

  • Page 52: User Manager

    Operating level QM User Manager The Name/Access code tab is accessed via ‘New’. Enter your user name and a 4-digit access code via the keyboard. On the Rights tab, select the levels accessible to the user and whether the respective user may abort a detector test or whether he may confirm a failed detector test (Reset detector test).

  • Page 53: Detector Test

    Reports Under Reports you can filter the protocol messages according to product, characteristic or time. With Export the current report is saved to a connected USB data storage device in the same way as in the menu item ‘Protocol’. see chapter Adjustment  Operating level QM  Protocol Detector test There are several options regarding when the detector test is to take place.
  • Page 54 Code input required Code Input Required specifies whether a detector test can always be aborted (OFF) or whether a login with an appropriate user is required (ON) in order to abort. The same applies to the confirmation of the timeout error message (“Detector test failed: Timeout”).
  • Page 55 Contamination level Here, you can make adjustments for monitoring the contamination level of the product flow. The degree of contamination is defined by the number of detections per measurement interval. If the preset criteria have been reached in the system, warning message is issued. see chapter Errors and problems ...
  • Page 56 -54- Adjustment...

  • Page 57: Maintenance And Cleaning

    Maintenance and cleaning 7 Works at the device may only be carried out by trained and authorized personnel. Maintenance Electronics  All electronic components are maintenance-free. Electrical  Regularly check the connectors of all wires of the metal separator, as well as the wires themselves for damage of any kind.
  • Page 58 Cleaning General Before cleaning your metal detector, check the permitted protection type see chapter Technology  Technical data In order to guarantee operation free of malfunctions, apart from maintenance, cleaning is also necessary in regular intervals. It is recommended to carry out maintenance and cleaning work at the same time. Cleaning includes removing dust and dirt from all surfaces, gaps and inside the machine.
  • Page 59 Errors and Problems 8 General The analysis electronics monitors all components necessary for proper functioning. If one measured parameter is outside the valid range, the malfunction is displayed as text. Once an error message appears, the potential-free contact Relay 2 (standard configuration, hereinafter referred to as standby relay) switches at the same time.
  • Page 60 Control unit messages (1-XXX) 1-001 Notice: „Metal“ The metal detector has identified a metal part. Once the metal part has been removed, each metal notification on the display must be acknowledged by pressing “OK”. 1-002 Error: „Reject unit: Sensor faulty“ Sensor normal position supplies a wrong signal Check the functions of your separation device.
  • Page 61 1-008 Notice: „Test Reject: Activation position sensor, activation time [ms]“ After the test separation has taken place, a message appears on the display. The message informs you about the measured activation time of the separation diverter. 1-009 Notice: „Test Reject: Reset position sensor %s, reset time [ms]“...
  • Page 62 1-015 Error: „Reject unit: rejection failure“ Check the function of your separation unit. 1-016 Error: “Reject unit: no reject unit configured” Please configure a switching output as a reject unit. Contact the service department. If the message is ignored and no switching output is changed to a separation unit, no separations will be counted (menu item: reject counter).
  • Page 63 1-026 Warning: „mesuNET: No connection to the server“ The log data (mesuNET) buffered on the unit concerned exceeds a size of 3 KB (approx. 40 messages). Check the Link0 LED. Check the connection. 1-027 Error: „mesuNET: No connection to server – loss of data“ The log data (mesuNET) buffered on the unit concerned exceeds a size of 100 KB (approx.
  • Page 64 Sensor unit messages (2-XXX) 2-001 Error: „System monitoring: Transmitter overloaded“ The power stage of the transmitter is overloaded. Examine the transmitter cable for short-circuits and check the connections and contacts in the transmitter connection box. 2-002 Error: „System monitoring: Transmitter disconnected“ The power stage of the transmitter is not loaded.
  • Page 65 2-012 Error: „System monitoring: receiver voltage too high“ The receiver voltage lies outside the tolerances. Is there a large metal part in or immediately in front of the detector coil? Check the connections and contacts in the receiver terminal box. 2-013 Error: „System monitoring: Max board temperature reached“...
  • Page 66 Display unit messages (3-XXX) 3-001 Error: „No connection to control unit“ Check the Link2 LED. Check the cable connection. 3-002 Error: „No connection to sensor unit“ Check the Link1 LED. Check the cable connection. 3-003 Error: „No connection for signal tracer“ Check the Link1 LED.
  • Page 67 3-013 Warning: „mesuNET: No connection to the server“ The log data (mesuNET) buffered on the unit concerned exceeds a size of 3 KB (approx. 40 messages). Check the Link0 -LED. Check the connection. 3-014 Error: „mesuNET: No connection to the server – loss of data“...

  • Page 68: Mains Supply

    Mains supply If the display no longer lights up, you should check the mains voltage LED on the PCB (see picture below). Net-LED / Main supply-LED dark? 1. Step: Check the mains supply! Range of the mains supply: Customized version: Continuously: 100 to 240 V AC Operating voltage:20 to 36V DC...
  • Page 69 Service Our trained personnel will be glad to help you removing errors and problem at your metal detector. Please find the contact person responsible for you on the type plate on the seeker head. The type plate is on the backside of the electronic control box cover and on the outside of the metal detector. Before contacting our service department, please fill-in the following form thoroughly.
  • Page 70 -68- Errors and Problems...

  • Page 71: Technical Data

    Technology 9 Technical data Operating voltage: 100 to 240 V AC 50 or 60 Hz Special version: 20 to 36 V DC Power consumption: max. 75 W Device fuse: 1,25 A time-lag 5x20 mm according to DIN Mains protection: max. 10 A Protective system: IP 54 (optional IP 65 at Stainless Steel) Coil-CI at IP 66...

  • Page 72: Plug Configuration

    Plug configuration Ethernet interface for networking Connection to customer network (e.g. mesuNET) Industrial Ethernet, M12, 4 pole, D-coded signal Colour code orange yellow white blue Connection Sensor Unit Only for separate sensor and control unit. signal Colour code green blue white /green white /blue orange...
  • Page 73 Relay 1 (switches when metal is detected) Contacts 12, 11, 14 Potential-free changeover Dead state: Contacts 11 and 12 closed Contact load: U~ 250V Imax 3A Relay 2 (switches when an error is detected) Contacts 24, 21, 22 Potential-free changeover Dead state: Contacts 21 and 22 closed Contact load: U~ 250V...
  • Page 74 Key plan Electronics in the electronic housing Control Unit Power Unit Serial interface (RS232 optional) Service connections (factory use) Ethernet interface for networking (e.g. mesuNET) Sensor unit connection (only in case of separate sensor and control unit) Display unit connection 24 V DC inputs 24 V DC active outputs Relay 2 (switches by default on error)

  • Page 75: Touch Screen Display

    Touch Screen Display Front Product name: Toast Lot number: Back 1. Serial interface (RS 485) 2. Serial interface (RS 232) 3. Connector USB 4. Control unit connector 5. micro-SD card reader -73- Technology...
  • Page 76 -74- Technology...

  • Page 77: Spare Parts

    Spare parts 10 Danger due to non-original spare parts!  All wearing parts are excluded from the warranty (i.e. moved parts and/or parts in contact with the product)!  Only original spare parts made by the manufacturer may be used. ...
  • Page 78 Electronics housing AMD07 Spare part list: Rev.: 01 Drawing: Rev.: 01 XXX 0000 039 L XXX 0000 038 E 109/110 105a 105b 105c T2.1 120/126 123/127 116a T2.2 Combination light (optional) Adaptor plate versions 116b T2.1 Standard 124/128 122/127 122/125 121/127 T2.2 Networking Splash guard, stainless steel or clear PC...
  • Page 79 Ref.-No. Spare part Item.-No Comment Control unit with power unit on mounting plate 351035 State serial number Spare fuse 1,25A slow, 5x20 mm acc. DIN 200616 Display unit (complete) 351091 State serial number 105a Display unit on PCB (circuit board) 400129 State serial number 105b...
  • Page 80 CI-Coil BA 24 with AMD07 Spare part list: CI 350889 L Rev.: 01 Drawing: CI 350889 E Rev.: 01 114-119 Ref.-No. Spare part Item.-No Comment Sensor and control unit 350886 State the detector serial no TX unit 400115 State the detector serial no RX unit 400116 State the detector serial no...
  • Page 81 Display cover for Display Unit Spare part list: XXX 350888 L Rev.: 01 Drawing: XXX 350888 E Rev.: 01 103a 103b 104a Ref.-No. Spare part Item.-No Comment Cover (Consists of item 102 and mounted items 106 State serial number and 103) 351093 Cover (with plastic insert) 351092...
  • Page 82 SlimLine / C- Coil AMD07 Spare part list: SN 0000 006 L Rev.: 00 Drawing: SN 0000 006 E Rev.: 00 110c 110d 105b 110b 110a 105a 108a 108b 108c Ref.-No. Spare part Item.-No Comment Sensor-Unit State serial number TX unit State serial number RX unit State serial number...

  • Page 83: Access Codes

    Appendix 11 Access codes Please keep this number in a safe place and do not give it to unauthorized persons! These access codes are preset in the factory for the users: 2077 -81- Appendix...
  • Page 84 Example of an EU Declaration of Conformity -82- Appendix...

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