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MD-Tech PHEV User And Installation Manual

Conversion kit version 7 with bms version 1.0

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MD-Tech Plug-in Hybrid Electric Vehicle Conversion Kit
User Manual for 2009-2013 Prius
User and Installation Manual
MD-Tech
PHEV Conversion Kit Version 7 with
BMS Version 1.0
Version 1.0 © 2013 Plug-in Autos
P a g e
| 1
11. November. 2013

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Summary of Contents for MD-Tech PHEV

  • Page 1 MD-Tech Plug-in Hybrid Electric Vehicle Conversion Kit User Manual for 2009-2013 Prius User and Installation Manual MD-Tech PHEV Conversion Kit Version 7 with BMS Version 1.0 Version 1.0 © 2013 Plug-in Autos P a g e 11. November. 2013...
  • Page 2 Installation............................8 The kit contains the following parts ..................9 PHEV Box Wiring ........................12 Connecting the PHEV Conversion Kit to your Prius ............... 13 4.3.1 Required Tools for the installation ................13 Remove Interior Trim from the rear compartment – Step 1 ..........15 Remove Rear Floor Panels - Step 2 ..................
  • Page 3 MD-Tech Plug-in Hybrid Electric Vehicle Conversion Kit User Manual for 2009-2013 Prius 5.3.2 BMS Module Right side Buttons ................... 30 The BMS SD Card Data ......................31 Operation ............................. 32 Switch On ..........................32 EV driving ..........................32 PHEV Kit Battery empty ......................33 Battery life ..........................
  • Page 4 MD-Tech product. This product may contain small parts. Keep them out of the reach of small children. The car kit should only be installed by a qualified service technician using the original MD-Tech parts supplied in the sales package.
  • Page 5 MD-Tech Plug-in Hybrid Electric Vehicle Conversion Kit User Manual for 2009-2013 Prius 1.1 Guarantee from Plug-in Autos. The battery has a 3 year guarantee or 1500 deep cycles, whichever comes first, other parts have a two- year limited parts guarantee.
  • Page 6 MD-Tech Plug-in Hybrid Electric Vehicle Conversion Kit User Manual for 2009-2013 Prius 2 EU Declaration of Conformity According to UN Transport regulation 010 for a type of electrical/electronic sub-assembly with regard to electromagnetic compatibility for vehicle use. For the following equipment...
  • Page 7 MD-Tech Plug-in Hybrid Electric Vehicle Conversion Kit User Manual for 2009-2013 Prius Contact European Distributor Contacts Plug-in Autos Ltd. Shanghai Fountainhead Electronics Co., Ltd. Woodlands View Heol Eglwys, Pen-y-fai, Bridgend CF31 4LY Address: No.2028.Tingwei Road, Jinshan District, Company Number 8735180 Shanghai, 201508, http://www.21ftd.com...
  • Page 8 Driving: MD-Tech PHEV conversion kit → OEM stock traction battery → Prius electric motor The PHEV conversion kit supplies power to the Prius traction battery. This extra power increases the distance that the car can travel using electric power. 4 Installation Prepare a flat area of at least a 7x7 feet on the ground near the end of your Prius, and cover the floor with 5x5 feet of soft material or cardboard.
  • Page 9 MD-Tech Plug-in Hybrid Electric Vehicle Conversion Kit User Manual for 2009-2013 Prius 5. The equipment weights about 165 lbs (74kgs). MD-Tech strongly suggests you use professional lifting equipment. Slowly handle the equipment to avoid physical injury or equipment damage. 6. After propping up the cover firmly, with no risk of dropping down, gently remove all the insulating foam gently and check inside component and accessory bags against the following list: 4.1 The kit contains the following parts...
  • Page 10 MD-Tech Plug-in Hybrid Electric Vehicle Conversion Kit User Manual for 2009-2013 Prius Kit figure 4-1. PHEV Steel Container Box Kit figure 2. Pair of Battery packs Kit figure 4.Battery System Monitor Kit figure 3. DC:DC Converter Kit figure 5. Battery Management System, BMS...