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Aqualitec SCREENTEC Technical Manual

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T
ECHNICAL MANUAL
S
CREENTEC
Technical manual
Town of Luray WWTP – 1361 US340 – LURAY, VA 22835
Screentec & Compactec
Oliver MONFORT– (310) 703 2174–
Pierre HAYE – (971) 280 4523 –
® & C
OMPACTEC
omonfort@aqualitec.com
phaye@aqualitec.com
1-310-926-3118
www.aqualitec.com
3415 S. Sepulveda Blvd, Suite 1100
Los Angeles, CA 90034
®

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  • Page 1 CREENTEC OMPACTEC Subject Technical manual Project Town of Luray WWTP – 1361 US340 – LURAY, VA 22835 Product Screentec & Compactec Follow up by Oliver MONFORT– (310) 703 2174– omonfort@aqualitec.com Pierre HAYE – (971) 280 4523 – phaye@aqualitec.com 1-310-926-3118 www.aqualitec.com 3415 S.
  • Page 2 Project Town of Luray WWTP – 1361 US340 – LURAY, VA 22835 Product Screentec & Compactec Manufacturer: Aqualitec Corp Follow up by Oliver MONFORT– (310) 703 2174– omonfort@aqualitec.com Pierre HAYE – (971) 280 4523 – phaye@aqualitec.com Edtion: Aqualitec_corp_Technical_Manual_Luray_V1 Submission 08/11/2020 Aqualitec Corporation aqualitec.com...
  • Page 3 TANDARD OPERATING PROCEDURE 4. S O&M CREENTEC MANUAL 5. C OMPACTEC USER MANUAL 6. G EARMOTORS DATA SHEETS 7. E LECTRICAL DRAWINGS Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 4 TANDARD OPERATING PROCEDURE 4. S O&M CREENTEC MANUAL 5. C OMPACTEC USER MANUAL 6. G EARMOTORS DATA SHEETS 7. E LECTRICAL DRAWINGS Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 5 0'-8 " Code article: Description: Implementation drawing Luray AQAF1328-DV-IMPB Matieral: "Bar spacing Weight: 1,770 Lbs Add heating system 04/14/20 Projection : Modification Scale: Sheet:1 Name Date Designer: piquelque Size:A4 Drawings are Aqualitec Corp. property, copy or communication submitted to authorization.
  • Page 6 5'-10 " AQAF1328-DV-GC 4'-1 " Extension recommended Matieral: for compactor B ton Weight: 0,00 kg Add heating system 04/14/20 Projection : Modification Scale: Sheet:2 Name Date Designer: piquelque Size:A4 Drawings are Aqualitec Corp. property, copy or communication submitted to authorization.
  • Page 7 Code article: Description: D grilleur vertical type DVM600Av AQAF1328-DV-000 Matieral: Weight: 1,200 Lbs Add heating system 04/14/20 Projection : Modification Scale: Sheet:3 Name Date Designer: piquelque Size:A4 Drawings are Aqualitec Corp. property, copy or communication submitted to authorization.
  • Page 8 Parts list Screentec DV600Av LURAY Description Material Manufacturer Upper part of the Screentec DV600Av Intermediate part 304SS/316SS Junction plates 304SS/316SS Lower part of the Screentec DV400Av Junction box 304SS/316SS Emergency stop Support screentec 304SS/316SS...
  • Page 9 Code article: Description: D grilleur vertical type DVM600Av AQAF1328-DV-000 Matieral: Weight: 1,200 Lbs Add heating system 04/14/20 Projection : Modification Scale: Sheet:4 Name Date Designer: piquelque Size:A4 Drawings are Aqualitec Corp. property, copy or communication submitted to authorization.
  • Page 10 Parts list Screentec DV600Av LURAY Description Material Manufacturer Discharge chute 304SS/316SS Switching 304SS/316SS Operating door 304SS/316SS Back cover safety switch Allen-Bradley Junction box 304SS/316SS Ejection arm 304SS/316SS Ejection blade Nylon Bottom position detection system 304SS/316SS Top position detection system 304SS/316SS...
  • Page 11 J ( 1 : 10 ) Code article: Description: D grilleur vertical type DVM600Av AQAF1328-DV-000 Matieral: Weight: 1,200 Lbs Add heating system 04/14/20 Projection : Modification Scale: Sheet:5 Name Date Designer: piquelque Size:A4 Drawings are Aqualitec Corp. property, copy or communication submitted to authorization.
  • Page 12 Parts list Screentec DV600Av LURAY Description Material Manufacturer Bottom frame 304SS/316SS Grating 304SS/316SS Grid fastening 304SS/316SS Junction plates 304SS/316SS Bucket 304SS/316SS Polyester strap Guide for the rake 304SS/316SS Guide for the scraping 304SS/316SS Shock absorber for the rake Nylon Strap fixing plate 304SS/316SS Guide wheel Ø50mm...
  • Page 13 K-K ( 1 : 20 ) Code article: Description: CC200 Luray AQAF1328-CC-000 Matieral: Weight: 440 Lbs Add heating system 04/14/20 Projection : Modification Scale: Sheet:6 Name Date Designer: piquelque Size:A4 Drawings are Aqualitec Corp. property, copy or communication submitted to authorization.
  • Page 14 Conveying screw S355Jo Input feet 304SS/316SS Output feet 304SS/316SS Adjustable foot 304SS/316SS Wear auger HDPE1000 Screw driving shaft S235Jo Motor seal Rubber Gearmotor Emergency stop Schneider Drain Solenoid valve 3/4" 120VAC Handle Nylon Drain in the screentec Heat trace compactor...
  • Page 15 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 16 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 17 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 18 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 19 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 20 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 21 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 22 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 23 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 24 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 25 TANDARD OPERATING PROCEDURE 4. S O&M CREENTEC MANUAL 5. C OMPACTEC USER MANUAL 6. G EARMOTORS DATA SHEETS 7. E LECTRICAL DRAWINGS Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 26 OMMISSIONING ® ® CREENTEC OMPACTEC Subject Installation & commissioning Product Screentec & COMPACTEC Follow up by Pierre HAYE – (971) 280 4523 – phaye@aqualitec.com Revision 08/06/20 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 27: Table Of Contents

    Packing list .............................. 8 Handling ..............................9 5.1. General rules ........................... 9 5.2. Compactec handling ........................9 5.3. Screentec handling ........................10 5.3.1. Top unit ..........................10 5.3.2. Middle section & bottom section................... 10 Installation............................11 6.1. Preliminary operation ........................11 6.2.

  • Page 28: Safety

    The electrical components of the equipment must only be handled by an authorized operator. The equipment can be installed in a deep channel or manhole. There is high risk of fall working in these environments. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 29: Unpacking Verification

    24 hours. Please send us an accurate description of damages by joining pictures. The transporter insurance will not cover the damages if this is not done properly. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 30: Storage

    3.1. HORT TERM STORAGE Aqualitec won’t be responsible in case of any damage due to an improperly storage and the non-respect of these following instructions. For a short-term storage (less than 6 months), the following precautions must be respected: The equipment shall be stored on a flat and stable surface to avoid any movement and mechanical vibration.

  • Page 31: Gearmotor Storage

    - If the drive has already been installed it should be operated for a short time (10 minutes) every 3 months depending on ambient temperature. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 32 If lubricant is found to leak from the joints at the gearbox housing, the sealing compound, or the special seal fitted there must be replaced. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...

  • Page 33: Packing List

    4. P ACKING LIST Aqualitec delivers the Screentec and the Compactec in the same wood crate. The Screentec is partially disassembled to fit in the crate. Total weight: 3,600 Lbs Screentec weight: 1,300 Lbs Compactec weight: 440 Lbs Aqualitec Corporation aqualitec.com...

  • Page 34: Handling

    Make sure the civil works meet with the provided drawings 5.2. OMPACTEC HANDLING The equipment must be handled as shown on the following picture. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...

  • Page 35: Screentec Handling

    BOTTOM SECTION To handle the middle sections and the bottom section, install the junction plate on it and use shackles to handle these parts. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...

  • Page 36: Installation

    Check all civil work dimensions (width, length, height) and compare to the layout drawing. If there is any significant gap, contact the AQUALITEC (the tolerance is +/- 0.4“). Channel floor & wall shall be smooth and flat without big holes or bumps.
  • Page 37 Take the hopper out 3. Set the Compactec in its final position but do not anchor the feet a. Handle the Compactec properly (400 Lbs) Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 38 The guides of two joining section must be perfectly aligned. o 1/16’’ gap is too much Set the Screentec leveled in its final position but do not anchor the feet o Handle the Screentec properly (read the corresponding manual before handling)
  • Page 39 Junction plate Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e | 14...
  • Page 40 The guides of two joining sections must be perfectly aligned  a 1/16’’ gap is too much! The guides (green) must be perfectly aligned Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 41 5. Install the feet of the Screentec but do not anchor the feet 6. Install the hopper of the Compactec and make sure everything fit together 7. Adjust the equipment for them to fit perfectly together a. Adjust the Compactec feet if necessary Aqualitec Corporation aqualitec.com...
  • Page 42 8. Install the stainless-steel weir 9. Make sure the barscreen is leveled. Once everything is perfectly set. Everything can be anchored. The weir The bottom of the Screentec The feet of the Screentec The feet of the Compactec Aqualitec Corporation aqualitec.com...

  • Page 43: Electrical Wiring

    The electrician will need to wire the Compactec to the junction box since there is one junction box situated on the Screentec. 6.4. ATER CONNECTION Plug the solenoid valves to water line. Connect the outlet pipe to the Screentec Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...

  • Page 44: Float Sensor Installation

    6.5. LOAT SENSOR INSTALLATION The float must be installed upstream the Screentec. It must be installed at ¾ of the height of the barscreen. It must be raiseable or lowerable if necessary. 7. C HECK UP AFTER INSTALLATION If the supplied equipment must be stored prior to installation and commissioning, all necessary precautions must be taken to avoid damaging the equipment.
  • Page 45 Well-functioning of the hood safeties Well-functioning of the Emergency stops Good functioning of the equipment Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e | 20...
  • Page 46 TANDARD OPERATING PROCEDURE 4. S O&M CREENTEC MANUAL 5. C OMPACTEC USER MANUAL 6. G EARMOTORS DATA SHEETS 7. E LECTRICAL DRAWINGS Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 47 ROCEDURE ® & C ® CREENTEC OMPACTEC Subject Standard operating procedure Product SCREENTEC & COMPACTEC Follow up by Pierre HAYE – (971) 280 4523 – phaye@aqualitec.com Revision 05/13/20 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 48 ONTENTS Foreword ..............................3 Standard operating procedure ....................... 4 2.1. Cleaning principle ..........................4 2.1.1. Screentec cleaning procedure ....................4 2.1.2. Compactec cleaning procedure ....................5 2.2. Screentec driving mechanism ......................7 2.3. PLC logic, controls and touchscreen (If control panel provided) ............. 9 2.3.1.

  • Page 49: Foreword

    COMPACTEC. The mechanical parts of the SCREENTEC are situated at the top of the equipment. The rake engages inside the barscreen thanks to the gravity. There are two proximity inductive sensors which controls the direction of motion of the rake.

  • Page 50: Standard Operating Procedure

    2.1.1. S CREENTEC CLEANING PROCEDURE The following schematic describes the motion of the rake inside the Screentec. The starting and final position of the rake is always at the top when the equipment runs in AUTO. A standard cleaning cycle follows these steps: The gearmotor unrolls the belt from drum to move the rake down.

  • Page 51: Compactec Cleaning Procedure

    2.1.2. C OMPACTEC CLEANING PROCEDURE Coming from the Screentec, debris are discharged inside the Compactec. There, they are first conveyed though the conveying zone thanks to a shaftless screw sitting on HDPE liner. If installed, the conveying zone washing ramp cleans part of the organics from debris in this zone.
  • Page 52 The following schematic summarizes the screenings and the water ways. Debris Water Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...

  • Page 53: Screentec Driving Mechanism

    (slack arm kit). The corresponding inductive sensor so loses contact with the arm detector and this gives the signal to the control panel to change direction. Slack arm kit Inductive sensor Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...
  • Page 54 Depending on the classification of the area where the equipment is located, the inductive sensors are NC when standard and NO when the equipment is installed in explosion proof area. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 55: Plc Logic, Controls And Touchscreen (If Control Panel Provided)

    MODE The AUTO mode is selected thanks to 3-positions selector switches HAND/OFF/AUTO mounted on front door of the control panel. There are 3 switches, one for the Screentec, one for the screw and one for the washing ramp(s) In AUTO mode, the equipment follows the settings set in the controller screen.

  • Page 56: Hand Mode

    The operator can choose to run the equipment on ‘’FLOAT’’. The float sensor is a device installed inside the channel, upstream the Screentec. When the barscreen gets blind, the upstream water level raises, and the float sensor kicks ON and this starts the equipment. Once the barscreen cleaned, the water level goes back down, and the float sensor turns OFF.

  • Page 57: Safety, Fault And Troubleshooting

    The switches must be engaged in HAND to drive each device in HAND. For the Screentec, the 3-positions selector switch DOWN / OFF / UP (spring return to the middle, for the safety) allows the operator driving the rake up and down.
  • Page 58  If the compactor is asked to run but it cannot be due to any other default (electrical, …), the ‘’Compactor failure alarm’’ turns ON.  The operator needs to fix the issue to acknowledge and move forward. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 59: Light And Switches

    Screen HAND/OFF/AUTO switch this is a 3-positions selector switch. It allows choosing the driving mode of the Screentec. DOWN /OFF/UP switch  this is a 3-positions selector switch spring return to the middle. Only usable in HAND mode, this switch allows driving the rake UP and DOWN.
  • Page 60 TANDARD OPERATING PROCEDURE 4. S O&M CREENTEC MANUAL 5. C OMPACTEC USER MANUAL 6. G EARMOTORS DATA SHEETS 7. E LECTRICAL DRAWINGS Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 61 & M PERATING AINTENANCE ® CREENTEC Subject O&M Manual Product SCREENTEC Follow up by Pierre HAYE – (971) 280 4523 – phaye@aqualitec.com Revision 08/11/20 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 62 Main buttons ..........................26 6.2. Lights ............................27 6.3. Selector switches ......................... 28 6.4. Controller screen .......................... 29 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...

  • Page 63: General Overview

    1. G ENERAL OVERVIEW This equipment provided by Aqualitec is an automatic vertical barscreen SCREENTEC. The role of this equipment is to remove trash from a wastewater flow. The equipment sits inside a channel or manhole where the water needs to be cleaned. At the bottom of the equipment there is a barscreen allowing to water going through but stopping the debris.

  • Page 64: Safety

    The electrical components of the equipment must only be handled by an authorized operator. The equipment can be installed in a deep channel or manhole. There is high risk of fall working in these environments. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 65: Part List

    3. P ART LIST 3.1. VERALL SCREENTEC Hood Heater blower (If provided) Thermostat (with heater blower) Top part Foot Junction plate Middle section Barscreen Bottom part Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 66: Top Part

    Drum for the strap Thermostat (if heating system installed) Opening for rollers Heater blower (if heating system installed) Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...

  • Page 67: Bottom Part

    3.3. OTTOM PART Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...
  • Page 68 Guide for the rake Guide for engagment Shock absorber Holding plate for strap (clamping system) Roller diam 50 Plastic guide Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...

  • Page 69: Standard Operating Procedure

    5. Mechanical switcher 2. Bottom limit switch 6. Rake bucket 3. Top limit switch 7. Barscreen 4. Discharging system Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...

  • Page 70: Driving Mechanism

    (slack arm kit). The corresponding inductive sensor so loses contact with the arm detector and this gives the signal to the control panel to change direction. Slack arm kit Inductive sensor Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e | 10...
  • Page 71 Depending on the classification of the area where the equipment is located, the inductive sensors are NC when standard and NO when the equipment is installed in explosion proof area. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 72: Controls (If Control Panel Provided)

    When the Float kicks ON, the blue light mounted on the front door of the control panel turns ON. When the float turns OFF, the blue light turns OFF. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 73: Hand Mode

    Emergency stop  Mounted on the equipment and on the control panel, if hit, the equipment stops immediately and the ‘’Safety circuit open’’ alarm turns ON. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 74 Nothing happens if this switch is on maintenance mode and the hood is open.  The alarm must be acknowledged to move forward. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 75: Light And Switches

    Emergency stop  Not used to drive the equipment, the E-stop stops the equipment. System safety reset  This pushbutton, allows resetting the controller screen when an alarm turns ON. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 76: Maintenance

    This section describes the maintenance/checkup that needs to be done once a week. Clean the top part of the equipment, driving mechanism and barscreen Check the amperage of the equipment while running. (Aqualitec recommends to keep tracking this value and follow it if it varies along the time) 5.3.

  • Page 77: Yearly Checkup / Maintenance

     The float must be turned OFF, check the float to detect any default.  The alarm must be acknowledged to move forward. High current Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 78  If the barscreen is asked to run but it cannot be due to any other default (electrical, …), the ‘’Screen failure alarm’’ turns ON.  The operator needs to fix the issue to acknowledge and move forward. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 79: Maintenance Procedures

    Rake lifter Roller diam 50 (3 – 7 years) Strap holding plate Plastic guide (5 – 10 years) Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...

  • Page 80: Teeth Row Replacement (1 Operator - 10 Min) (#2)

    Secure the rake bucket at the top of the equipment to prevent it from falling (The use of a cross beam might be necessary.) Replace the bronze bushing Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 81 Rake bucket Cross beam Loosen the bolt holding the strap on the rake bucket Note: Loose the bolt but do not remove them Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 82 Remove the drum from the gearbox o Unscrew and remove the screw in the middle of the drum o Remove the drum from the shaft (warning: the drum is heavy) Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 83 Install the new strap in the proper way Note: The following picture shows how the strap must be when the strap is fully unrolled Install everything back Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 84: Bronze Bushing Kit Replacement (1 Operator - 60 Min)

    Top position arm detector Switchers Slack arm kit To replace the bushings, unscrew the assemblies, and replace the bushings: Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...
  • Page 85 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e | 25...

  • Page 86: Control Panel (If Provided)

    System safety reset: Push button which allows resetting the system when a common fault has stopped the equipment Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...

  • Page 87: Lights

    DURING MAINTENACE OPERATION Red light: ON when there is a common fault Blue light: ON when the float is active Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...

  • Page 88: Selector Switches

    Raketec forward and mode of the washing ramps. reverse ONLY when the HAND/OFF/AUTO equipment is in HAND mode Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e | 28...

  • Page 89: Controller Screen

    ON and rest (not run) during the time OFF. Both times are in seconds. The high float if enabled and activated will override the time off set point. There is also a configurable schedule Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 90 The High float if used can be turned ON which will both override any time off timers as well as log as an alarm. The latch alarm option when ON will lock the high float alarm ON until manually acknowledged by an operator. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 91 If the controller calls for the rake to run but fails to receive the running indication within the allotted time period, the system will stop, log the alarm and await a manual reset by the operator. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 92 TANDARD OPERATING PROCEDURE 4. S O&M CREENTEC MANUAL 5. C OMPACTEC USER MANUAL 6. G EARMOTORS DATA SHEETS 7. E LECTRICAL DRAWINGS Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 93 ANUAL ® OMPACTEC Subject User manual Product COMPACTEC Follow up by Pierre HAYE – (971) 280 4523 – phaye@aqualitec.com Revision 05/27/20 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 94 Controller touchscreen ......................21 8.1.2. AUTO mode ..........................21 8.1.3. HAND mode ........................... 22 8.1.4. Safety devices ......................... 23 Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...

  • Page 95: General Overview

    This equipment provided by Aqualitec is a washer compactor COMPACTEC. The role of this equipment is to convey and compact screening coming from an automatic barscreen such as the Raketec, Screentec or other technologies. The screenings are cleaned and partially dewatered all along the conveying screw and compacting strainer.

  • Page 96: Safety

    Use the proper devices to handle the equipment that meet standards Keep the handling devices until the equipment is anchored The handling is the responsibility of the contractor. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 97: Storage

    3.1. HORT TERM STORAGE Aqualitec won’t be responsible in case of any damage due to an improperly storage and the non-respect of these following instructions. For a short-term storage (less than 6 months), the following precautions must be respected: The equipment shall be stored on a flat and stable surface to avoid any movement and mechanical vibration.

  • Page 98: Gearmotor Storage

    - If the drive has already been installed it should be operated for a short time (10 minutes) every 3 months depending on ambient temperature. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 99 If lubricant is found to leak from the joints at the gearbox housing, the sealing compound, or the special seal fitted there must be replaced. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...

  • Page 100: Delivery & Reception

    Remove the solenoid valves to prevent any damage Make sure the civil works meet with the provided drawings During the handling operations of unloading loading, the packages shall be moved horizontally. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 101: Installation

    Check all civil work dimensions (width, length, height) and compare to the layout drawing. If there is any significant gap, contact the AQUALITEC (the tolerance is +/- 0.4“). Check the dimensions of the equipment and make sure they correspond with the provided drawings.

  • Page 102: Electrical Wiring

    The equipment has maintenance hoods to do maintenance. It is important to take a huge care while maintenance is done on the equipment. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 103: Daily Checkup

    EEKLY CHECKUP AINTENANCE This section describes the maintenance/checkup that needs to be done once a week. Check the amperage of the equipment while running. (Aqualitec recommends to keep tracking this value and follow it if it varies along the time) 7.3.

  • Page 104: Basic Fault & Common Troubleshooting

     If the barscreen is asked to run but it cannot be due to any other default (electrical, …), the ‘’Screen failure alarm’’ turns ON.  The operator needs to fix the issue to acknowledge and move forward. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 105: Maintenance Procedures

    7.6.1. C OMPACTING SCREW REMOVING FROM THE BOTTOM SIDE Remove the bolts holding the driving assembly. Unglue the plate (Silicon seal). Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e...
  • Page 106 Remove the bolts of the shaft – screw junction. Remove the compacting screw. Install the new one and re-install the driving system. Do not forget to renew the silicon seal. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 107: Compacting Screw Removing Form The Top Side

    OMPACTING SCREW REMOVING FORM THE TOP SIDE Remove the bolts of the shaft – screw junction. Remove the bolts from the discharge chute and remove the discharge chute. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 108 Keep the hood open or remove it. Remove the Compacting screw by the top of the Compactec. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e | 16...

  • Page 109: Liner Removing

    First, it is necessary to remove the compacting screw with the driving system to replace the liner. Follow the previous procedure to do it. Liner Free the liner with a flat screwdriver and a hammer. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 110 Free the plastic auger all along the thrust plate and remove the old liner Install the new liner and insert the liner flank under the thrust plates. (The use of a hammer and a flat screwdriver may be required) Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 111: Standard Operating Procedure

    6: Shaftless screw 7: Inlet 8: Gearmotor seal 9: Gearmotor 10: Draining system 11: HDPE liner Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214 P a g e | 19...
  • Page 112 Compactec is between 2 and 20 gal per hour. The coming pressure going through the solenoid valves must be between 72 PSI and 87 PSI. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 113: Controls (If Provided With Tpc Control Panel)

    The equipment is drivable in AUTO or HAND mode. Switches mounted on the front door of the control panel allow switching mode. The user can choose to drive the Compactec with the other technology, or he can choose to set them independently. Aqualitec recommends to set the other technology and the Compactec to work together.

  • Page 114: Hand Mode

    The switches must be engaged in HAND to drive each device in HAND. When the rake reaches the top or the bottom, the operator cannot go higher or lower thanks to the top and bottom limit switches. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...

  • Page 115: Safety Devices

     If the gearmotor’s current overtakes the limit set, the equipment stops and the ‘’High current’’ alarm turns ON. Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034...
  • Page 116 TANDARD OPERATING PROCEDURE 4. S O&M CREENTEC MANUAL 5. C OMPACTEC USER MANUAL 6. G EARMOTORS DATA SHEETS 7. E LECTRICAL DRAWINGS Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 117 Product information Catalog designation S57 DRN80MK4/BE1 Further information online on https://www.usocome.com Reference data Your project reference : LURAY Your reference number : AQAF1328 Transaction : 416212438 Item : 100 Product data Speed [r/min] : 1745 / 19 Total ratio [i] : 94,08 / finite No.
  • Page 118 Product information Catalog designation SAF57 DRN80M4/C Further information online on https://www.usocome.com Reference data Your reference number : AQCF2662 Transaction : 77568363 Item : 100 Serial number : 05.7756836301.0001.19 Product data Year of manufacture : 2019 Speed [r/min] : 1751 / 16 Total ratio [i] : 110,73 / infinite Ma max [Nm]...
  • Page 119 Product information : with tapped hole 2xNPT 1/2" : 300-1800RPM CT speed range : 25851543 Documentation no. A Spare parts list : You can find the SWPL (spare and wearing : parts list) under the serial number in : the Online Support. : 180°...
  • Page 120 TANDARD OPERATING PROCEDURE 4. S O&M CREENTEC MANUAL 5. C OMPACTEC USER MANUAL 6. G EARMOTORS DATA SHEETS 7. E LECTRICAL DRAWINGS Aqualitec Corporation aqualitec.com 3415 S. Sepulveda Blvd, Suite 1100 - Los Angeles, CA 90034 (001) 855 650 2214...
  • Page 121 JUNCTION BOX SCREENTEC MACHINE : DV600Av + CC200 Project : LURAY Alimentation To control box To control box To control box Safety E stop E stop Solenoid valve Motor 3 phases Motor 3 phases Heating cover Sensor Sensor Solenoid valve...
  • Page 122 QUICK ALARM SYSTEM TECH CONFIG SETUP...
  • Page 124 QUICK ALARM SYSTEM TECH CONFIG SETUP...

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Compactec

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