Pedal Power Generators Bike Stand Plate Attachment Procedure

Bike stand motor/generator, alternator plate

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Bike Stand Motor/Generator, Alternator Plate

• Bell Motivator with PM Motor / Generator

• Bell Motivator with Car Alternator

• Ascent Bike Trainer With PM Motor / Generator

• Ascent Bike Trainer with Car Alternator

The Bike Stand Plate and its sub components are used to replace the exiting

resistance hardware on the Ascent and Bell Motivator Stationary Bike stands with

a plate to hold a motor/generator or alternator to produce power as you ride to

recharge batteries to run electrical devices as you exercise.

For Part Number 100-0001

Attachment Procedure For:

Part number 100-0001

(Extension Plate not shown)

3/17/2009 Rev A

Summary of Contents for Pedal Power Generators Bike Stand Plate

Page 1 Part number 100-0001 (Extension Plate not shown) The Bike Stand Plate and its sub components are used to replace the exiting resistance hardware on the Ascent and Bell Motivator Stationary Bike stands with a plate to hold a motor/generator or alternator to produce power as you ride to recharge batteries to run electrical devices as you exercise.
Page 2 © 2009 Pedal Power Generators LLC Warning: Failure to install the parts properly or the failure to operate the generator or alternator and its electrical and electronic components (Not Supplied) within the manufactures instructions my cause physical injury. Tools Needed: Hammer 3/8”...
Page 4 1. Un-wrap the bike stand plate and remove all the components. 2. Lay out the Bike stand plate and the extension plate as shown. 3. Screw the extension plate into the bike stand plate until they touch. For Part Number 100-0001...
Page 5 4. Ensure that the Charge controller and power monitor attachment holes are facing up. 5. Attach the Ascent Support Plate to the bike stand plate in the location as shown using 2 ¼ -20 x 1” long hex head screws and tighten using a 7/16” socket and ratchet.
Page 6 © 2009 Pedal Power Generators LLC The following steps are to attach the diversion load to the bike stand plate 6. Lay out the following: 7. Unscrew the outlet plate screw and remove the plate. For Part Number 100-0001 3/17/2009 Rev A...
Page 7 © 2009 Pedal Power Generators LLC 8. Unscrew both outlet attachment screws and pull outlet to the side. 9. Place the Diversion support marked B underneath the Diversion Box as Shown and fasten securely to the diversion box. For Part Number 100-0001...
Page 8 10. Replace the outlet in the box, tighten down the screws and install the outlet cover. 11. Place the Bike Stand Plate on a flat surface as shown. 12. Place the diversion load on the plate at attach with 2 10-32 x 3/8” screws.
Page 9 © 2009 Pedal Power Generators LLC 14. Insert 2 more screws and tighten down as shown. 15. Lay the Motor/Generator (Not supplied) with the 4 mounting holes facing up and place the plate on top. Insert 4 ¼-20 x 1 ½” hex head screws and ¼”...
Page 10 © 2009 Pedal Power Generators LLC The following steps are to attaché the + and studs and connection wires to the Bike Plate 16. Lay out the following. – 17. Remove to outside nut off of the stud. Slide the star washer onto the –...
Page 11 © 2009 Pedal Power Generators LLC – 18. Insert the Stud into the left outside hole of the Bike Plate For Part Number 100-0001 3/17/2009 Rev A...
Page 12 19. Tighten the Nut against the Plate using a 9/16” wrench. 20. Using a second wrench tighten the outside nut to the inside nut. 21. Repeat these steps to attach the Stud to the Bike stand Plate For Part Number 100-0001 3/17/2009 Rev A...
Page 13 © 2009 Pedal Power Generators LLC 21. Attach the Plate to the bike stand as shown using the Bolt and nut you set aside from taking off the resistance hardware. Place the Ground strap on the end of the bolt as shown. Screw on and tighten the nut. (Motor Not Shown)
Page 14 © 2009 Pedal Power Generators LLC 22. Insert the supplied shim and hammer into place. 23. Run an Adjustable Belt (Not Supplied) around the bike wheel and the alternator pulley and adjust as needed so that whe n the bike wheel is turned the alternator shaft turns.
Page 15 1. Un-wrap the bike stand plate and remove all the components. (Extension Plate Not Shown) 2. Attach the Ascent Support Plate to the bike stand plate in the location as shown using 2 ¼ -20 x 1” long hex head screws and tighten using a 7/16” socket and ratchet.
Page 16 © 2009 Pedal Power Generators LLC 3. Attach the Plate to the bike stand as shown using the Bolt and nut you set aside from taking off the resistance hardware. Place the Ground strap on the end of the bolt as shown. Screw on and tighten the nut.
Page 17 © 2009 Pedal Power Generators LLC 7. Place the Alternator in front of the bike stand. (Diversion Load shown attached if extension plate is used). 8. Attach the Alternator to the bracket using a 3/8” – 2 ½” Hex head bolt. Tighten a nut on the other end of the bolt.
Page 18 © 2009 Pedal Power Generators LLC 10. Run an adjustable Belt (Not Supplied) around the bike wheel and the alternator pulley and adjust as needed so that when the bike wheel is turned the alternator shaft turns. Ensure that the belt and Alternator pulley are aligned by...
Page 19 1. Un-wrap the bike stand plate and remove all the components. 2. Lay out the Bike stand plate and the extension plate as shown. 3. Screw the extension plate into the bike stand plate until they touch. For Part Number 100-0001...
Page 20 4. Ensure that the Charge controller and power monito r attachment holes are facing up. The following steps are to attach the diversion load to the bike stand plate 5. Lay out the following: 6. Unscrew the outlet plate screw and remove the plate.
Page 21 Shown and fasten securely to the diversion box. 9. Replace the outlet in the box, tighten down the screws and install the outlet cover. 10. Place the Bike Stand Plate on a flat surface as shown. For Part Number 100-0001 3/17/2009 Rev A...
Page 22 © 2009 Pedal Power Generators LLC 11. Place the diversion load on the plate at attach with 2 10-32 x 3/8” screws. 12. Turn the plate over as shown. For Part Number 100-0001 3/17/2009 Rev A...
Page 23 © 2009 Pedal Power Generators LLC 13. Insert 2 more screws and tighten down as shown. 14. Lay the Motor/Generator (Not supplied) with the 4 mounting holes facing up and place the plate on top. Insert 4 ¼-20 x 1 ½” hex head screws and ¼”...
Page 24 © 2009 Pedal Power Generators LLC – 16. Remove to outside nut off of the stud. Slide the star washer onto the – stud followed by the connection wire and diversion box wire. Replace the Nut on the stud. For Part Number 100-0001...
Page 25 © 2009 Pedal Power Generators LLC – 17. Insert the Stud into the left outside hole of the Bike Plate For Part Number 100-0001 3/17/2009 Rev A...
Page 26 18. Tighten the Nut against the Plate using a 9/16” wrench. 19. Using a second wrench tighten the outside nut to the inside nut. 20. Repeat these steps to attach the Stud to the Bike stand Plate For Part Number 100-0001 3/17/2009 Rev A...
Page 27 © 2009 Pedal Power Generators LLC 21. Attach the Plate to the bike stand as shown using the Bolt and nut you set aside from taking off the resistance hardware. Tighten the nut. 22. Insert the supplied shim between the edge of the plate and the bike bracket and tap it in with a hammer.
Page 28 © 2009 Pedal Power Generators LLC 23. Run an adjustable Belt (Not Supplied) around the bike wheel and the alternator pulley and adjust as needed so that when the bike wheel is turned the alternator shaft turns. Ensure that the belt and generator pulley are aligned by loosening the Allen set screw on the generator pulley, reposition the pulley and tighten the set screw.
Page 29 Tighten the nut. Attach the Extension Plate if desired (Shown) if needed following steps in Procedure for attaching the Bike Stand Plate to the Bell Motivator Stationary bike stand 22. Insert the supplied shim between the edge of the plate and the bike bracket and tap it in with a hammer.
Page 30 © 2009 Pedal Power Generators LLC 5. Using the following: 6. Install the Alternator Bracket as shown using 2 3/8 -1” hex head screws and tighten using a 9/16” socket and ratchet. For Part Number 100-0001 3/17/2009 Rev A...
Page 31 © 2009 Pedal Power Generators LLC 7. Place the Alternator on the floor in front of the bike stand. 8. Attach the Alternator to the bracket using a 3/8” – 2 ½” Hex head bolt. Tighten a nut on the other end of the bolt.
Page 32 © 2009 Pedal Power Generators LLC 10. Run an adjustable Belt (Not Supplied) around the bike wheel and the alternator pulley and adjust as needed so that when the bike wheel is turned the alternator shaft turns. Ensure that the belt and Alternator pulley are aligned by...