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Summary of Contents for WPL GREASE GUZZLER
- Page 1 OPERATION AND MAINTENANCE MANUAL GREASE GUZZLER ® WPL/GG2O&M/0704/v5...
- Page 2 OPERATION AND MAINTENANCE OF GREASE GUZZLER ® LIQUID BIO-FLUID DOSING UNIT INDEX Health and Safety Introduction Customer Operating Instructions APPENDIX I: Dosage setting APPENDIX II: Refill Routine APPENDIX III: Wiring Diagram APPENDIX IV: Fault Finding APPENDIX V: Changing Components APPENDIX VI: Spares List APPENDIX VII: Health and Safety Data Sheet-Bio-fluid WPL/GG2O&M/0704/v5...
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Page 3: Health And Safety
Only suitably trained and qualified personnel must carry out installation. Normal safety precautions must be taken and appropriate procedures observed to avoid accidents. Refer to WPL Ltd for any technical advice or product information. 1.2. Health Hazards Identification Excessive ingestion of the bio-fluid may cause nausea or diarrhoea. - Page 4 Pre heating the biofluid to its optimum temperature enables it to pre activate and multiply prior to discharge to the drainage system, thus speeding up the rate at which the grease is broken down. Grease Guzzler is suitable for use in the following situations: Restaurants and fast food outlets, hotels, ® school/office/factory canteens or any establishment with canteen facilities. Grease Guzzler Operation ® Automatic dosing operation Manual override via test button Safety Features Integral Fuse Reset push button...
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Page 5: Sequence Of Operation
Power On Indicates the electrical supply is live Heater On Indicates the activity of the heater SEQUENCE OF OPERATION: - At all times the POWER ON should be illuminated. During the operating cycle the following sequence can be observed: ‘On Lamp’ on – heating on lamp will go off when the water is at the required temperature and will then periodically come on to maintain the desired temperature. 4.1. Operating Instructions Important Safety Notice Only a qualified technician may open the Grease Guzzler . Before opening the door, isolate the ® machine from the mains electricity supply. Ensure that the Grease Guzzler has its door shut and ® locked, with its operating key removed, when unattended to prevent access by unauthorised personnel. 4.2. Setting up of daily dosage Please refer to Appendix I for details of how to set up multi-dosing. The unit is pre-set to one dose per day. Ensure that there is power supplied to the Grease Guzzler (Power on indicator illuminated) ®... - Page 6 The following checks to be carried out at the intervals shown below. APPENDIX I Daily Dosing Settings The Grease Guzzler will normally leave the factory with the switches in the default position, i.e. once ® per day. Follow the drawing below to amend any dosing schedule. Wiring is shown as default, one dose per day. Adjust the wiring to the dosing regime required. Refer to Health and Safety section (page 3) before making any amendments. Red Wire • • • • One Per Day Two Per Day Three Per Day Four Per Day WPL/GG2O&M/0704/v5...
- Page 8 06.00 06.01 12.00 12.01 18.00 Refilling Regime The feed pump will feed 25 ml of bio-fluid to the mixing tank at the following times In once per day mode 16.30 In twice per day mode 16.30 01.00 In thrice per day mode 16.01 00.01 08.01 In four per day mode 18.01 00.01 06.01 12.01 System Layout WPL/GG2O&M/0704/v5...
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Page 9: Fault Finding
APPENDIX IV Fault Finding For details of how to remove any component see Appendix VI. Consumable can be ordered through your local Grease Guzzler Supplier. Alternatively, you can contact WPL Limited directly. Chart No.1 Electrical Faults Symptom Cause Cure No power or intermittent Supply fault to unit Check fuse in RCD spur power to all or any circuit No lamps, including ‘Power 1. Check fuse & both line and neutral continuity Mains fuse or poor connection On’ illuminated 2. Check internal fuse The unit may be at temperature or not in ‘Heater On’ not illuminated To check run test cycle heating cycle Chart No.2 - Mechanical and Electro-mechanical faults Symptom... -
Page 10: Changing Components
Fit new solenoid in the reverse order to removal. Re-connect supplies and test. APPENDIX VI Spares List Description Part Number Heater mat 50-020-350 Membrane display 50-050-005 Ribbon connectors 50-050-006 Water valve solenoid 29-101-900 PCB assembly DD-620-039 Controller 53-020-010 Push button RED 50-020-621 Push button WHITE 50-020-620 Connector bio-white DD-620-028 Seal, door 80-100-050 Valve Flush 25-990-020 Valve Float Bottom 25-990-010 WPL/GG2O&M/0704/v5... - Page 11 Health and Safety Data Sheet Sheet 1 of 2 1 Commercial Product Name Supplier (For use only in WPL Grease Guzzler ® WPL Ltd. Units 1 & 2 Aston Road, Waterlooville, Hampshire. PO7 7UX. Tel. 02392 242600 Fax. 02392 242624 2 Composition Naturally occurring soil biocatalyst, proprietary organic biodegradable materials and nutrients. This product, S65, belongs to the Fluid Category 4 according to Statutory Instrument 1999 No. 1148 The Water Supply (Water Fittings) Regulations 1999. 3 Hazards Identification Dermal exposure may cause mild irritation of skin. Avoid contact. Moderately...
- Page 12 ICAO/IATA-DGR not classified GGVSee/IMDG-Code: not classified 15 Regulatory Label name: Information Symbols: None Risk phrases: None Safety phrases: Keep away from children. Labelling according to EC directives. 16 Other Product should be stored, handled and used in accordance with good industrial hygiene practices and in conformity with legal regulations. The information contained herein is based on the present state of our knowledge and is intended to describe our products from the point of view of safety requirements. It should therefore not be construed as guaranteeing specific properties. All information contained within this Health and Safety Data Sheet is believed to be true and correct as at date of issue. However, the accuracy and completeness of the information and any recommendations or suggestions are made without warranty or guarantee. As conditions of use are beyond the control of WPL, responsibility for safe use lies with the user. WPL/GG2O&M/0704/v5...
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