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Dohrmann Enterprises DE-1000 Owner's Manual

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Owners Manual
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REV 04.2011

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Summary of Contents for Dohrmann Enterprises DE-1000

  • Page 1 p lic a to lic to Owners Manual REV 04.2011...

  • Page 3: Warranty Request Form

    WARRANTY Dohrmann Enterprises, Inc. will replace or repair any applicator parts that are found to be defective within 1 year from the original date of purchase with the exception of “wear parts” (Pumping Tubes). Defective parts must be returned to Dohrmann Enterprises, Inc.
  • Page 5 364B – 20’ Power Cord (SP-2 Control to Pump) 451 – ¼” Clear Hose (X20) 462 – DE-1000 Flush Bottle Assembly FM-1000 – DE-1000 Flowmeter Assembly PA-1000 – DE-1000 Pump Assembly (No Hose or Power Cord) SP-2 – DE-1000 Speed Control...
  • Page 6 DE-1000 Assembly & Installation Directions Your Dohrect Enject Applicator requires minimal assembly. Your DE-1000 Applicator comes in 2 separate assemblies. 1. Remove the tank and baseplate assembly from the box (Assembly 1). 2. Remove the cover and lift out the pump assembly (Assembly 2). This is the black box with the power cord assembly and hoses attached.
  • Page 7 DE-1000 Assembly & Installation Directions 7. Attach the discharge bracket so that the discharge tube will be mounted to apply the product directly into the feed flow (knives and feed roll area). (See figure 3). FM-1000 Flow Out Discharge Discharge...

  • Page 8: System Troubleshooting

    System Troubleshooting Problem: The red light on the SP-2 Control will not come on so the system will not run. Solution: 1. Unplug the control from the wiring harness and connect the wiring harness together. If the pump does not run, either you do not have a good connection or are wired to a switched power source and need to turn on the switch.
  • Page 9 Operation & Calibration Instructions When starting up your applicator for the first time, you may notice that after 15- 20 minutes of run time, the volume may increase; this is normal. During the first 15-20 minutes, your pumping tube is being broke in. Your system does not need to go through a break in period before use.

  • Page 10: Calibration Charts

    Calibration Charts The Calibration Charts below are to provide you with the amount of total solution that you need to apply based upon your mix rate and tonnage per minute harvested. Please note that you may need to change your mix rate if your harvest rate drops below the lowest output of the pump.

  • Page 12: Service And Maintenance

    NOTE: Be sure that the Pumping Tube is stretched evenly over the roller. Figure 5 106 – DE-1000 Pump 460 – DE-1000 Pumping Tube 463B – DE-1000 Housing Baseplate 464 – Connector Locking Bars (1 Set, 2 Pieces) 465 – Female Luer X ¼” HB Fitting – “Box Fitting”...
  • Page 13 Replacing the Pumping Tube (Continued) (See Figures 5 & 6) NOTE: The Yoke Adjustment Screw may at some time need attention. This screw sets the pressure the Pressure Yoke applies to the Pumping Tube. If this ever needs to be done, use the small Hex Head Wrench provided to loosen the set screw (See Figure 6).
  • Page 14 Cooler Wall Inside Cooler CVA-1000 234-3926 130/GSK CVA-1000 Breakdown 301 – ¼” Gauge Elbow 331 – ¼” MPT X Nozzle Body Close Nipple 332 – ¼” X ¼” FPT Coupler 333 – ¼” X ¼” Close Nipple 449 – ¼” 3 Way Valve Not Included as part of the CVA-1000 130/GSK –...