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PolyKeg PRO Instruction Manual

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INSTRUCTION MANUAL
POLYKEG PRO
MI01 Rev. 07 dated 06/08/2020
This document is property of PolyKeg
S.r.l. - Unauthorized copying and use is strictly forbidden.
®

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Summary of Contents for PolyKeg PRO

  • Page 1 INSTRUCTION MANUAL POLYKEG PRO MI01 Rev. 07 dated 06/08/2020 This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 2 Materials and Sanitizing instructions symbols sheet SECTION 6 POLYKEG PRO WITH BAG Filling instructions with PolyKeg manual kit ® MI01 Rev. 07 dated 06/08/2020 This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 3 SECTION 1 Warnings www.polykeg.com...
  • Page 4 Make sure the keg is intact and leave the warnings on the keg clearly readable. If used improperly the PolyKeg PRO keg may be damaged, not ensuring the integrity of the product or causing injury and/or property damage.
  • Page 5 SECTION 2 Packing and keg identification www.polykeg.com...
  • Page 6 Packing and keg identification PALLET STANDARD IDENTIFICATION POLYKEG s.r.l. Via Pietro Nenni, 51 24050 Calcinate (BG) Italy Ph. +39 0354522245 KEG000835 CODE POLYKEG PRO 30L SILVER A - type valve DESCRIPTION 24/04/2020 15.06 PRODUCTION DAY / HOUR Batch: P01L1900855B001 Quantity: 44...
  • Page 7 SECTION 3 Valves and couplers www.polykeg.com...
  • Page 8 SECTION 3 Valves and couplers TYPE VALVE COUPLER NOTES Flat European Sankey American Sankey MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 9 SECTION 4 PolyKeg ® logistics data sheets www.polykeg.com...
  • Page 10 Kegs are supplied on pallets, wrapped with white extensible film for better protection. *Quantities refer to three layers palletization, compulsory for CTR 20 ft Standard. MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 11 To overlap pallets, the load must be evenly distributed using either a rigid interlayer or an inverted pallet. It is recommended to wrap the kegs on pallets with white extensible film for better protection. MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 12 To overlap pallets, the load must be evenly distributed using either a rigid interlayer or an inverted pallet. It is recommended to wrap the kegs on pallets with white extensible film for better protection. MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 13 The maximum number of layers/kegs must consider the mechanical properties of the kegs as indicated on the technical data sheets, local regulations, means of transport and handling methods, as well as the condition of the storage facilities. MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...

  • Page 14: Sanitizing Instructions

    SECTION 5 Sanitizing instructions www.polykeg.com...
  • Page 15 MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 16 SECTION 6 POLYKEG PRO WITH BAG Filling instructions with PolyKeg manual kit ® www.polykeg.com...
  • Page 17 POLYKEG PRO WITH BAG Filling instructions with PolyKeg manual kit ® Before filling, please refer to the warnings in the “Section 1” of the PolyKeg PRO instruction manual and to the keg technical data sheets. Gas tube Pressure top-up connection...
  • Page 18 Open the red valve. product tube. Close the product valve. MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 19 MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 20 “Sanitizing instructions” section. MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 21 SECTION 7 POLYKEG PRO WITHOUT BAG Filling instructions with PolyKeg manual kit ® www.polykeg.com...
  • Page 22 SECTION 7 POLYKEG PRO WITHOUT BAG Filling instructions with PolyKeg manual kit ® Before filling, please refer to the warnings in “Section 1” of the PolyKeg PRO instruction manual and to the keg technical data sheet. PREPARATION 1. Sanitizing 2. Assembly 3.
  • Page 23 MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 24 “Sanitization instructions” section. MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 25 SECTION 8 Tapping instructions www.polykeg.com...

  • Page 26: Pressure Check

    A-M VALVES S-D VALVES G-K VALVES Connect the coupler to the keg valve and start tapping. MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 27 “Sanitizing instructions” section. Handle and store the keg according to the instructions in the “Warnings” section. To start tapping again, repeat the procedure from step 1. MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 28 SECTION 9 Depressurization instructions www.polykeg.com...
  • Page 29 Once tapped, the empty keg must be depressurized If the keg has no PRV, please use the dedicated immediately by breaking off the red PRV – pressure relief depressurization key. It is suitable for all types of PolyKeg ® valve - lever.

  • Page 30: Dismantling Instructions

    SECTION 10 Dismantling instructions www.polykeg.com...
  • Page 31 Base locking system Bag cutter and tube/bag neck unhooking device Valve removal ring Dismantling key MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...

  • Page 32: Dismantling Procedure

    The keg must be depressurized immediately after use and in all cases before being dismantled. The PolyKeg PRO keg can be easily dismantled as shown below, in order to make the materials recycling easier (please refer to the “Materials sheet”).
  • Page 33 Bag necks Store the keg components in appropriate boxes at the end of each step. MI01 Rev. 07 dated 06/08/2020 Instruction manual PolyKeg Pro This document is property of PolyKeg S.r.l. - Unauthorized copying and use is strictly forbidden. ®...
  • Page 34 SECTION 11 Materials and symbols sheet www.polykeg.com...
  • Page 35 Below you can find the list of materials and related symbols according to the requirements defined by Directive 94/62/EC (art. 8) and based on the European Community Decision 97/129/EC. 1. POLYKEG PRO WITH BAG 2. POLYKEG PRO WITHOUT BAG Component...
  • Page 36 Bishop Auckland, County Durham DL14 6XG United Kingdom T +44 01388 433433 info@polykeg.co.uk www.polykeg.com PolyKeg SRL is certified: IT290152-1 IT299370-1 IT299368-1 MI01 Rev. 07 dated 06/08/2020 This document is property of PolyKeg® S.r.l. - Unauthorized copying and use is strictly forbidden.