SISTO SK-i LED Instructions Manual

SISTO SK-i LED Instructions Manual

Intelligent actual-position feedback unit
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Operating manual
8676.81/6-10 - ORIGINAL
SISTO-SK-i LED
SISTO-SK-i LED AS-i
Intelligent Actual-position Feedback Unit
for Linear Valves
Stroke: 5 - 45 mm

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Summary of Contents for SISTO SK-i LED

  • Page 1 Operating manual 8676.81/6-10 - ORIGINAL SISTO-SK-i LED SISTO-SK-i LED AS-i Intelligent Actual-position Feedback Unit for Linear Valves Stroke: 5 - 45 mm...
  • Page 2: Table Of Contents

    Dimensions and weights ..........................11 Mounting/Installation ............................12 Mounting of the actual-position feedback unit on the valve actuators of the SISTO-C LAP ......12 Mounting of the actual-position feedback unit on the valve actuators of the SISTO-C LAP.520/.530 ..13 Accessories ..............................13 Mounting on valves from other manufactures ....................
  • Page 3: Glossary

    Glossary Type Series Booklet SISTO-C LAP.530 The Type Series Booklet can be downloaded at: SISTO-C diaphragm valve with pneumatic piston actua- http://sisto-aseptic.com/downloads/ tor, aluminium, hard anodised https://products.ksb.com/ SISTO-SK-i LED SISTO intelligent actual-position feedback unit SISTO-C LAP SISTO-C diaphragm valve with pneumatic piston actua-...
  • Page 4: General

    In addition to the present general safety information the action-related with. safety information given in the other sections must be observed. In the case of any deviations or questions contact SISTO Armaturen. 2.1 General This operating manual contains general installation, operating and 1.2 Contact data...
  • Page 5: Consequences And Risks Caused By Non-Compliance With These Manual

    The warranty relating to the operating reliability and safety of the 2.3 Consequences and risks caused by non-compliance SISTO-SK-i LED/SISTO-SK-i LED AS-i actual-position feedback unit with this manual supplied is only valid if the equipment is used in accordance with its Non-compliance with this operating manual will result in loss of warranty intended use as described in Section 2.2.
  • Page 6: Marking

    Marking The actual-position feedback unit is marked with: ▪ Manufacturer ▪ Serial number ▪ Type Exploded view Cover (PA6) Printed circuit board (Elektronics) Holder (PA66GF30) Stroke sensor (Elektronics) Slide (POM) Bottom section (PA66GF30) (optional 1.4404) Spring (Stainless steel) Connector M12 (Elektronics) Socket (PBT) (model LAP.520 = PA) (only for LAP.520)
  • Page 7: Technical Data

    Technical data 7.1 Technical data of SISTO-SK-i LED 24 V Permissible operating temperature: -30 °C to +60 °C Electrical data Characteristic Value Electrical connection 8-pin M12 round plug connector Supply voltage [V] 24 +/- 10 % Current input [mA] Approx. 45 Duty ratio 100 % 24 V, max. 100 mA; short-circuit-proof Digital outputs...
  • Page 8: Additional Technical Data For Sisto-Sk-I Led With Solenoid Valve

    7.2 Additional technical data of SISTO-SK-i LED with solenoid valve Electrical data Characteristic Value Current input [mA] Approx. 90 Additional digital input Solenoid valve Pneumatic data Characteristic Value Threaded port Internal thread M5 Flow rate [l /min] P max. [bar]...
  • Page 9: Technical Data Sisto-Sk-I Led As-I

    7.3 Technical data of SISTO-SK-i LED AS-i Permissible operating temperature: -30°C to +60°C Electrical data Characteristic Value Electrical connection 5-pin M12 round plug connector Supply voltage [V] 26,5 - 31,6 Current input [mA] Approx. 85 Duty ratio 100 % AS-i specification V3.0 AS Interface profile Feature Value I/O configuration...
  • Page 10: Additional Technical Data For Sisto-Sk-I Led As-I With Solenoid Valve

    7.4 Additional technical data for SISTO-SK-i LED AS-i with solenoid valve Electrical data Characteristic Value Current input [mA] Approx. 135 Pneumatic data Characteristic Value Threaded port Internal thread M5 Flow rate [l /min] P max. [bar] Compressed air quality ISO 8573-1 3/3/3...
  • Page 11: Dimensions And Weights

    7.6 Dimensions and weights SISTO-C LAP SISTO-C LAP.520 Mechanical data Dimensions table of SISTO-SK-i LED/SISTO-SK-i LED AS-i Dimensions [mm] Diameter Height Stroke 5-45 Weights Material Material number Weight [kg] Plastic, black PA66-GF30 0,170 X2CrNiMo17-12-2 1.4404 0,380 Linear valves, variants Actuator...
  • Page 12: Mounting/Installation

    Regularly check that the electrical and pneumatic connections are correctly seated and that the connection to the pneumatic valve actuator is correct. 8.1 Mounting of the actual-position feedback unit on the valve actuators of the SISTO-C LAP type series: 1. Remove the guide bush on 2.
  • Page 13: Mounting Of The Actual-Position Feedback Unit On The Valve Actuators Of The Sisto-C Lap.520/.530

    8.2 Mounting of the actual-position feedback unit on the valve actuators of the SISTO-C LAP.520/.530 type series: Adapter M18 x 1 1. Remove the guide bush 2. Screw the actual-position 3. To adjust the connections and the actual-position feed- feedback unit into the tread and...
  • Page 14: Mounting On Valves From Other Manufactures

    8.4 Mounting on valves from other manufactures NOTE On demand SISTO-SK-i LED actual-position feedback unit can also be mounted on valves from other manufactures. It is advisable to clarify the technical details in advance by consulting SISTO Armaturen. 8.5 Electrical installation...
  • Page 15: Pneumatically Installation (Only For Actual-Position Feedback Unit With Solenoid Valve)

    Danger to life resulting, damage to equipment or damage to the environment from incorrect assembly! The mounting is performed by qualified specialist personnel with suitable tools, only. Carry out work on the SISTO-SK-i LED/SISTO-SK-i LED AS-i actual-position feedback unit during standstill only. Prior to commissioning/start-up of the actual-position feedback unit observe the Section 9.1-9.4, Page 16.
  • Page 16: Commisioning/Start-Up/Shutdown/Removing

    Commissioning/Start-up/Shutdown/Removing 9.1 Commissioning the actual-position feedback unit SISTO-SK-i LED/SISTO-SK-i LED AS-i without an integrated solenoid valve - on site 1. Verify that the electrical connections were established properly. 2. Check the supply voltage. 3. The valve actuator must be in its fail-safe position.
  • Page 17: Commissioning The Actual-Position Feedback Unit Sisto-Sk-I Led/Sisto-Sk-I Led As-I With An Integrated Solenoid Valve - On Site

    WARNING Risk of injury! Carry out work on the SISTO-SK-i LED/SISTO-SK-i LED AS-i actual-position feedback unit during standstill only. ATTENTION The installation be performed by skilled and trained personnel. Always use suitable tools to ensure proper functioning of the actual- position feedback unit.
  • Page 18: Trouble-Shooting

    10 Trouble shooting 10.1 Error messages/operating status SISTO-SK-i LED/SISTO-SK-i LED AS-i Symbol Description    Flashing Undefined  Output High visibility-LED signal Fault/ Trouble shooting/ Operating status Note •         No power supply.
  • Page 19: Aditional Error Messages/Operating Status Sisto-Sk-I Led As-I

    The unit must never be cleaned with a water jet and/or aggressive cleaning agents (observe the requirements of the type of enclosure Section 7.2, Page 8/Section 7.4, Page 10). Please contact SISTO Armaturen beforehand should any doubt arise as to the compatibility of the cleaning agent with the housing material.
  • Page 20: Declaration Of Incorporation

    18, rue Martin Maas L-6468 Echternach/Luxembourg Description of the partly completed machinery: Actual-position feedback unit type SK-i LED or actual-position feedback unit type SK-i LED AS-i, intended for mounting on linear pneumatic valve actuators. In accordance with the following essential requirements applied: 1.1.2, 1.1.3, 1.1.4, 1.1.5, 1.1.6, 1.2.1, 1.2.2, 1.2.3, 1.3.2, 1.3.3, 1.3.4, 1.3.7, 1.3.8, 1.3.8.1, 1.4.1 1.4.2.1,...
  • Page 21: Declaration Of Conformity (Rohs/Emc)

    L-6468 Echternach/Luxembourg declare that the listed products Actual-position feedback unit type SISTO-SK-I LED Actual-position feedback unit type SISTO-SK-i LED AS-i intended to be used with linear pneumatic valve actuators meet the provisions of the below Directive in the valid version:...
  • Page 22 SISTO Armaturen S.A. 18, rue Martin Maas • 6468 Echternach • (Luxembourg) Tel. (+352) 32 50 85-1• Fax (+352) 32 89 56 • e-mail: sisto@ksb.com www.sisto.lu...

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Sk-i led as-i

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