Summary of Contents for iDRY Standard
- Page 1 USER MANUAL iDRY, LLC 10th Edition Please visit our Youtube page for helpful technical videos: iDRY Youtube Contact Technical Support: 800-406-1887 x2 iDRY User Manual © 2020 iDRY, LLC...
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Page 2: Table Of Contents
Unloading Kiln ........... Opening Door ........................Checking Oven Weighted Samples ................. CORRECT USE ..........Lumber preparation ....................... Baffling ........................... Proper Stacking ......................Reducing Degrade ......................Winter vs Summer ......................Initial Moisture Content ....................iDRY User Manual © 2020 iDRY, LLC... - Page 3 MAINTENANCE & BASIC PROCEDURES ..Door Seal ................Handwheels ................ Chamber Interior ..............Drain ................... Vacuum Pump ................................More Information ............... Troubleshooting ..........Troubleshooting and Alarms ..................Warning labels ........... Terms and Conditions ........iDRY User Manual © 2020 iDRY, LLC...
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Page 4: Introduction
To obtain the best use of your iDRY dryer, please read this manual carefully. It will help you become familiar with the operation of the equipment and contains helpful information regarding installation, operation, maintenance and troubleshooting. -
Page 5: Safety
3/4inch / 1.9cm or greater stickers recommended Lumber Load Capacity STANDARD: 13ft Long x 48in Wide x 55in Tall / 3.96M Long x 1.2M Wide x 1.4M Tall PLUS: 17ft Long x 60in Wide x 65in Tall / 5.18M Long x 1.5M Wide x 1.65M Tall... -
Page 6: Technical Drawings
Technical Drawings iDry Standard iDRY User Manual © 2020 iDRY, LLC... -
Page 7: Idry Plus
PLUS iDRY User Manual © 2020 iDRY, LLC... -
Page 8: Installation & Startup
Installation & Startup: Complete the following prior to iDRY Systems assisted startup procedure: *You can also find tutorial videos here: www.youtube.com/watch?v=Mg9MixxbL-M Placement Locate Kiln Chamber in Dry, Climate controlled space at recommended temperature of 70 DegF / 21.1 C Loosen Handwheels just enough to rotate them out of the way (if you continue to loosen the threads the hand wheels will come off. -
Page 9: Track & Trolley Installation
Adjust the track feet so that both the track and bridge are level leading up to the kiln chamber. *You will need either an adjustable wrench or an 1-1/8inch / 29mm wrench. All feet should be on the ground *The track can be used with, or without the track bridge extensions. iDRY User Manual © 2020 iDRY, LLC... - Page 10 It is imperative that the tracks on the track frame and extensions are in alignment with the track in the chamber. Failure to do so will result in the trolley coming off the tracks. iDRY User Manual © 2020 iDRY, LLC...
- Page 11 *For door operation you will need to move the track bridge extensions. For best results mark the floor where the track and bridge sections are lined up, or permanently affix the track frame to the floor iDRY User Manual © 2020 iDRY, LLC...
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Page 12: Power
Power Connect 208-240V 1PH 60A 60Hz electrical at Rotary disconnect located at control panel end of chamber iDRY User Manual © 2020 iDRY, LLC... -
Page 13: Plumbing
Connect vessel drain with air gap (2” PVC / 51mm) to your facilities drain Connect vacuum pump drain with air gap (2” PVC / 51mm) to your facilities drain Electrical and plumbing installations should be performed by certified professionals based on local building codes only. iDRY User Manual © 2020 iDRY, LLC... -
Page 14: Loading
Sticker placement in pile should be straight and provide for good air circulation through pile Push trolley with stickered pile of lumber into chamber. iDRY User Manual © 2020 iDRY, LLC... - Page 15 Remove bridge track sections. iDRY User Manual © 2020 iDRY, LLC...
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Page 16: Closing Door
WITHOUT A TRUSTED “BUDDY” TO SUPERVISE AND ENSURE NO PERSONS ARE IN THE CHAMBER WHEN THE DOOR IS CLOSED OR WHEN THE MACHINERY IS IN OPERATION WARNING!! DO NOT TIGHTEN HAND-WHEELS AFTER CHAMBER IS UNDER VACUUM - THIS WILL RESULT IN DAMAGE TO THE HAND-WHEEL!! iDRY User Manual © 2020 iDRY, LLC... -
Page 17: Powering Up
Powering Up At Control Panel turn rotary disconnect switch to power up machine Allow Touch Screen to power up and Press START iDRY User Manual © 2020 iDRY, LLC... - Page 18 Solution B: iDRY, LLC can provide rubber shims for problem areas where the rubber seal does not fully contact the chamber...
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Page 19: Kiln Monitoring
Checking Oven Weighted Samples 1. Pull at least 4 of the sample boards that were oven tested and weight prior to starting the load. (Reference the ASTM D4442-15 standard for proper oven weight sampling of lumber samples for proper procedure.) iDRY User Manual ©... -
Page 20: Correct Use
Adding more insulation or space heating in the winter would be recommended. Freezing temperatures could damage equipment. Excessive hot temperatures could damage electronics! Do not operate equipment in freezing environments. iDRY User Manual © 2020 iDRY, LLC... -
Page 21: Initial Moisture Content
4 or more kiln samples should be taken from each side of the kiln at the door end and place back on any layer that can be reached except the top layer. Reference the ASTM D4442-15 standard for proper oven weight sampling of lumber samples for proper procedure. -
Page 22: Maintenance & Basic Procedures
Door Seal Visually inspect rubber gasket for excess cracking, distortion or gaps. As long as the seal is holding a vacuum it can be used. Door seal may be replaced with material provide by iDRY Systems and attached with contact cement. -
Page 23: Handwheels
Ensure the main power disconnect is in the off position. Step 2: Remove Aluminum louver doors Step 3: For easier access you can remove the aluminum skins by removing the self drilling screws. iDRY User Manual © 2020 iDRY, LLC... - Page 24 Using a garden hose, place it in the end of the drain union and turn the water to send water up through the drain and into the kiln chamber. WARNING!! PRIOR TO ANY MAINTENANCE DISCONNECT THE EQUIPMENT FROM ELECTRICAL SUPPLY. iDRY User Manual © 2020 iDRY, LLC...
- Page 25 Reinstall the drain elbow hand tight plus 1/4 turn. Install the aluminum skin panels reusing the screws you removed. Install the aluminum louvers. Floor Drain WARNING!! PRIOR TO ANY MAINTENANCE DISCONNECT THE EQUIPMENT FROM ELECTRICAL SUPPLY. iDRY User Manual © 2020 iDRY, LLC...
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Page 26: Vacuum Pump
For further details regarding the operation, maintenance and safe use of the vacuum pump you should further consult the Busch Vacuum Pumps Operating Instructions Manual which can be found at: https://www.buschvacuum.com/documents/10180/403552/ Busch_Instruction_Manual_Dolphin_LX_0030-0430_B_en_0870152062.pdf Drain Port here WARNING!! PRIOR TO ANY MAINTENANCE DISCONNECT THE EQUIPMENT FROM ELECTRICAL SUPPLY. iDRY User Manual © 2020 iDRY, LLC... -
Page 27: Hmi
Step 2 On the backside of the HMI, flip the #2 dip switch to the down position Step 3 Power the HMI on. In the lower right corner press the left arrow icon iDRY User Manual © 2020 iDRY, LLC... - Page 28 Step 4 Now Press the gear icon Step 5 Enter the password (111111) and press OK iDRY User Manual © 2020 iDRY, LLC...
- Page 29 Select Time and Date. Time is in military time. Enter the correct date and time and press APPLY, then press OK Step 7 With the Power OFF, on the backside of the HMI, flip the #2 dipswitch to the UP Position. iDRY User Manual © 2020 iDRY, LLC...
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Page 30: More Information
Systems Technical Team: 800-406-1887 x3 Technical support hours are Monday thru Friday, 8am till 4pm Eastern Daylight time, or by iDRY User Manual ©... -
Page 31: Troubleshooting
Check water connection and flow rate Vacuum pump runs but no Door not closed Verify there is no vacuum in chamber obstruction between the door gasket and kiln. verify the door is closed tightly. iDRY User Manual © 2020 iDRY, LLC... - Page 32 On the water flow meter verify the display is showing water flow. Alarm: Vac Pump drive Fault Power Fluctuation Power the Kiln down for 60 seconds and restart iDRY User Manual © 2020 iDRY, LLC...
- Page 33 Air dry to 30% core species moisture content Wood moisture content uneven Uneven airflow distribution Use air flow baffling Sticker thickness too thin Use 3/4” or thicker stickers. Thicker lumber requires thicker stickers iDRY User Manual © 2020 iDRY, LLC...
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Page 34: Warning Labels
Shut off machine before Risk of Electrical servicing Shock! General Warning Confined space. Buddy system is required Please visit our Youtube page for helpful technical videos: iDRY Youtube Contact Technical Support: 800-406-1887 x2 iDRY User Manual © 2020 iDRY, LLC... -
Page 35: Terms And Conditions
THAT MIGHT APPLY TO YOU. These terms and conditions apply to the purchase and sale of products and services through IDRY, LLC (referred to as the “Company”) and idrywood.com (referred to as the “Site (s)”). By placing an order for such products and services, you agree to be bound by and accept these terms and conditions. - Page 36 Please note the posted shipping time frame is listed on the Order or on the individual product page and may vary from item to item. The posted shipping time frame is contingent upon payment or credit card approval and may be delayed should we experience difficulties in obtaining authorization. iDRY User Manual © 2020 iDRY, LLC...
- Page 37 Company representative together with all costs for travel, lodging and meals. All such costs shall be paid in advance or at the discretion of the Company at the conclusion of such services. 7. LIMITED WARRANTY iDRY User Manual © 2020 iDRY, LLC...
- Page 38 OUR SOLE AND ENTIRE MAXIMUM LIABILITY FOR ANY REASON, AND YOUR SOLE AND EXCLUSIVE REMEDY FOR ANY CAUSE WHATSOEVER, SHALL BE LIMITED TO THE ACTUAL AMOUNT PAID BY YOU FOR THE PRODUCTS AND SERVICES YOU HAVE ORDERED THROUGH THE COMPANY OR THROUGH OUR SITE. iDRY User Manual © 2020 iDRY, LLC...
- Page 39 The Company. or its subsidiaries, affiliates, and suppliers own intellectual property rights in the Software Product. iDRY User Manual © 2020 iDRY, LLC...
- Page 40 Software Product is shipped will be free of defects in material and workmanship. All such Software Product warranties are limited as well as stated in Section 7 and 8 hereof. 18. Consent to Use of Data iDRY User Manual © 2020 iDRY, LLC...
- Page 41 User Manual © 2020 iDRY, LLC...
- Page 42 For example, the sales terms and conditions should include a cross-reference to the site’s overall privacy policy. In addition, customers should be reminded of their ability to update their customer account information, including name, password, billing and shipping addresses, e-mail addresses, and credit card information. iDRY User Manual © 2020 iDRY, LLC...