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November 2019, Rev 5
microBrute DRSSTC Tesla Coil Kit
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Copyright © 2011, Eastern Voltage Research, LLC
microBrute DRSSTC Instruction Manual
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Summary of Contents for Eastern Voltage Research microBrute DRSSTC Tesla Coil KiT

  • Page 1 DRSSTC Tesla Coil Kit − 1 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 2 THOROUGHLY READ THROUGH THE SAFETY INFORMATION PRESENTED IN THIS MANUAL. THIS KIT SHALL NOT BE USED AT ANY TIME BY INDIVIDUALS UNDER 18 YEARS OF AGE. − 2 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 3 THE PURPOSE OF THESE WARNINGS IS NOT TO SCARE YOU, KEEP WELL INFORMED TO WHAT HAZARDS MAY APPLY FOR YOUR PARTICULAR KIT. − 3 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 4 MAGNETIC FIELDS. EXPOSURE TO THIS FIELD SHOULD BE LIMITED. DO NOT USE THIS KIT IF YOU HAVE AN IMPLANTED PACEMAKER OR OTHER BIOMEDICAL DEVICE! − 4 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 5 THIS DRSSTC AND HOOKING UP A DIFFERENT MODULATOR / INTERRUPTER MAY RESULT IN PERMANENT DAMAGE TO THE DRSSTC. DO NOT USE THE ADVANCED MODULATOR WITH THIS DRSSTC. − 5 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 6: Electrical Hazard

    Exposure to this field should be limited. DO NOT USE THIS KIT IF YOU HAVE AN IMPLANTED BIOMEDICAL DEVICE! − 6 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 7: Fire Hazard

    It is also important to note that the danger isn’t limited to only your body providing a conductive path, namely your heart. Any involuntary muscle contractions caused by an − 7 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 8 • Always wear eye protection. Power semiconductor devices, and capacitors do have the potential to explode unexpectedly and project sharp fragments across the room. − 8 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 9 Maintaining at least five feet away from the Tesla coil will prevent his from occurring. • DO NOT use this kit if you have an implanted biomedical device. − 9 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 10 DRSSTC Tesla Coil Kit Introduction to the microBrute DRSSTC Tesla Coil Kit Thank you for purchasing the microBrute DRSSTC Kit. The microBrute DRSSTC is a smaller version of our miniBrute DRSSTC system, and is our entry level DRSSTC Tesla Coil kit.
  • Page 11 C101 and C102 make up what is commonly called the primary MMC capacitor. For more detailed theory on DRSSTCs, please check out our DRSSTC: Building the Modern Day Tesla Coil book series. − 11 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 12 You can then remove the masking tape, and finally apply a small amount of solder on the top to complete the joint on both sides. This is shown in the figure below. − 12 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 13 6A8 Rectifier Diode, CR43,CR44  Bridge Rectifier, BR1  LED, Blue, D1,D2  LED, Red, D21  4.7V Zener Diode, 1N5337, VR1,VR2 − 13 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 14 Misc. Hardware  RCA Cable (for handheld modulator)  microBrute Modulator Kit  Heatsink, TO-220  Muffin Fan, 115VAC  Fuse, 1A, F1 − 14 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 15  Sand Paper, Small Piece  Eye Protection, Safety Glasses  Hearing Protection RECOMMENDED, NOT SUPPLIED  Enclosure for microBrute DRSSTC Board − 15 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 16 DRSSTC Tesla Coil Kit microBrute DRSSTC Component Layout Diagram − 16 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 17  7. Install R22, 100 ohm resistor (brown-black-brown)  8. Install R24, 10k resistor (brown-black-orange)  9. Install R26, 100k resistor (brown-black-yellow) − 17 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 18 30. Install C2, 1000pF capacitor (marking BC102 or 102 or M39014/01-1317V)  31. Install C10, 1uF capacitor (marking BC105 or 102 or M39014/02-1407 or M39014/02-1415) − 18 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 19  42. Install CR21, 1N4148 diode. The cathode band on the diode must match that shown on the silkscreen. − 19 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 20  57. Install VR1, 1N5337 diode. The cathode band on the diode must match that shown on the silkscreen. − 20 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 21 1.5KE220A. In this case, install the device so that the end of the device with the stripe is pointing towards the “top” of the board. (Where the microBrute DRSSTC Silkscreened label is located) − 21 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 22 14-pin DIP socket (your own) if you prefer. Use the same care in soldering such a socket and inserting the IC as you would in − 22 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 23 PCB layout. − 23 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 24 94. Install C43, 1000uF, 200V electrolytic capacitor. Install this capacitor into the board ensuring the positive side of the capacitor installs in the hole that is marked positive on the PCB layout. − 24 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 25  98. Install C101, 0.15uF, 2000VDC capacitor. To ensure proper electrical stand- off, install C101 as shown in the figure below. − 25 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 26 Begin winding the secondary at the locations shown in the figure below. Continue winding the − 26 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 27 However, we strongly recommend that you do coat your secondary in order to protect the windings from mechanical damage as well as unravelling. − 27 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 28 103. Assemble the primary and secondary coils using the included centering ring. Use 5-minute epoxy (not supplied) to permanently affix in place. − 28 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 29 PCB board. Use electrical tape or wirenuts (not supplied) to secure and insulate the connections between the power transformer, fuse block, and AC power cord. − 29 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 30  109. Install Fuse, 1A (Control Power) into Fuseholder marked F1.  110. Install Fuse, 5A (Resonator Power) into Fuseholder marked F41. − 30 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 31 DRSSTC Tesla Coil Kit − 31 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 32 The Output Arc of the Tesla Coil is extremely hot. Never attempt to touch the arc or draw arcs using any type of object. − 32 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 33 5. Install U5, UCC37321 Gate Driver. Note that one end of the IC is marked by a dot, notch, or band; this end MUST be oriented as shown on the PCB layout. − 33 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 34 This shows that the DRSSTC system is indeed oscillating correctly. Next adjust the PRF adjustment knob and you should − 34 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 35 0. Ensure the power switch is in the OFF position.  16. Plug in the Control Power AC power cord at this time.  17. Turn the microBrute handheld controller ON. − 35 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 36 If the voltage across C25 is correct and the OVERCURRENT LED does not illuminate, than there is another issues that requires to be debugged and − 36 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 37 Turn the handheld controller ON. f. Plug-in the Control Power AC power cord. g. Plug-in the Resonator Power AC power cord. − 37 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 38 These adjustments should be made incrementally in both directions until maximum output is achieved. e. Repeat these steps until maximum output is achieved − 38 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 39 Also make sure to route this modulator RCA cable far away from the resonator and power / ground leads as possible. − 39 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 40 Although this won’t affect the nominal − 40 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 41 Please submit comments or ideas to: Eastern Voltage Research, LLC Technical Support support@easternvoltageresearch.com Thanks again from the people here at Eastern Voltage Research. − 41 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 42 Before opening or assemblying your kit, please read and review the latest Terms and Conditions of Sale on our website at the following link: http://www.easternvoltageresearch.com/terms.html − 42 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 43 DRSSTC Tesla Coil Kit Military Dash Number Identification (M39014/01-xxxx) – Ceramic Capacitors − 43 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...
  • Page 44 DRSSTC Tesla Coil Kit Military Dash Number Identification (M39014/02-xxxx) – Ceramic Capacitors − 44 − November 2019, Rev 5 Copyright © 2011, Eastern Voltage Research, LLC microBrute DRSSTC Instruction Manual...