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Table of Contents
Summary of Contents for Carsys DPM-816 PRO
- Page 1 Digital Electronic Coating Thickness Gauge DPM-816 PRO USER MANUAL EN-01.11.19...
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Page 2: Table Of Contents
- Sensor - Included in the set - Getting started - Installing the battery - Low battery indicator - Turning on/off the device - Turning on/off the backlight - Operating modes - Units of measurement User Manual DPM-816 PRO Page 2... -
Page 3: Device Controls
- Switches on six-point calibration of ferrous metals "POWER" button - Turns on (off) the device - Turns on (off) the display backlight - Switches to the next point of calibration, and saves calibration "UNIT" button User Manual DPM-816 PRO Page 3... - Page 4 - Switches the unit of measurement - Decreases the thickness during calibration - Resets zero deviation and two-point calibrations - Switches on six-point calibration of non-ferrous metals User Manual DPM-816 PRO Page 4...
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Page 5: Introduction
- Automatic metal type recognition (Fe/nFe) - Automatic and manual selection of measurement methods - Measurement using magnetic induction and eddy current - Power supplied through one AAA battery at 1.5 volts - Low battery indicator User Manual DPM-816 PRO Page 5... -
Page 6: Purpose
Eddy current method - thickness of various dielectric coatings (paint, plastic, primer, etc.) on a non-ferrous metal substrate (aluminum, zinc, copper, etc.) Application Process control of application of paint or other protective coatings in service centers and in manufacturing. User Manual DPM-816 PRO Page 6... -
Page 7: Device Care
Before removing the device from the bag, wait for it to warm up. Should condensation form, do not use the device. Wait until all the condensate evaporates. User Manual DPM-816 PRO Page 7... -
Page 8: Cleaning The Device
Sound signal The device has a distinct sound signal for each measurement method. This allows the user to quickly identify the type of metal User Manual DPM-816 PRO Page 8... -
Page 9: Sensor
- Aluminum and steel base plates for calibration - Two sample plastic plates for calibration - User manual Getting started To get started, you need to install one alkaline battery type AAA, 1.5 volts. User Manual DPM-816 PRO Page 9... -
Page 10: Installing The Battery
- Do not use the device with a low battery! Turning on the device To turn on the device, press and hold the button for 2 seconds until the device emits a sound signal. After turning it on, the display will show "8888". User Manual DPM-816 PRO Page 10... -
Page 11: Turning On/Off The Backlight
To turn off the device from any state, press and hold the button for 2 seconds. Display backlight The device has an integrated backlight for the display. To turn the backlight on or off, shortly press the button. User Manual DPM-816 PRO Page 11... -
Page 12: Operating Modes
Fe - Magnetic induction method: Quick, continuous measurement (4 measurements per second) of coating thickness on a ferrous metal substrate, using magnetic induction. For accurate measurements, it is recommended to complete the two- point calibration before measuring. User Manual DPM-816 PRO Page 12... -
Page 13: Units Of Measurement
After automatic calibration (takes 2-3 seconds) the display will show dashes. If necessary, select the desired mode and unit of measurement in which you want to get the result. User Manual DPM-816 PRO Page 13... - Page 14 In these modes, the device takes measurements quickly and continuously. To take measurements, place the device sensor against the surface to be measured. The device will immediately and continuously (4 times per second) display the result of the measurement. User Manual DPM-816 PRO Page 14...
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Page 15: Calibration
(magnetic induction and eddy current). This allows you to set up a one-time calibration for modes A, M, Fe, nFe, for example on carbon steel and aluminum substrates, and for P mode, chrome steel and zinc substrates. To switch between calibrations, simply switch between modes. User Manual DPM-816 PRO Page 15... -
Page 16: Zero Deviation Calibration (One-Point Calibration)
For zero deviation calibration, take a measurement of the metal substrate without a coating, or a measurement of sample coating. When the result is displayed, press and hold the button for 2 seconds. The display will show "CAL", which indicates a successful calibration. User Manual DPM-816 PRO Page 16... -
Page 17: Removing Calibrations
To remove calibrations, when the display shows dashes , press and hold the button for 3 seconds. The display will show "-CL-" and a sound signal will be emitted. The calibrations have been erased. User Manual DPM-816 PRO Page 17... -
Page 18: Two-Point Calibration
The display will show "F-1", the second point of calibration. Take a measurement on the same metal substrate together with a sample coating of known thickness, for example 700 or 1000 µm. If necessary, repeat the measurement. While the measurement User Manual DPM-816 PRO Page 18... -
Page 19: Six-Point Calibration
F-1 (point 1) - Plate with a thickness of 80-300µm (3-12 mils). F-2 (point 2) - Plate with a thickness of 400-800µm (16-31 mils). F-3 (point 3) - Plate with a thickness of 900-1800µm (36-70 mils). User Manual DPM-816 PRO Page 19... - Page 20 The first point of calibration is "0". Take a measurement of the metal base without a coating, for which the device will be calibrated. If necessary, repeat the measurement. Shortly press the button to save the result and proceed to the next point of calibration. User Manual DPM-816 PRO Page 20...
- Page 21 Repeat the procedure for each point of calibration. After saving the last point, the display will show "8888", and the device will switch to operating mode "P". Repeat the procedure if necessary, for the second type of metal base. User Manual DPM-816 PRO Page 21...
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Page 22: Checking The Car Body
If the measured paint thickness exceeds the average thickness by more than twofold, such a spot was treated with putty. The thicker the paint thickness, the lower the quality of the repair job on the car body. User Manual DPM-816 PRO Page 22... -
Page 23: Specifications
– ±(1%+0.04) - in the range of 700-3000µm (27-118 mils) ±(1%+0.01) mm – µm – ±(1%+10) mils – ±(1%+0.4) - in the range of 3000-3500µm (118-137 mils) mm – ±(3%+0.01) µm – ±(3%+10) User Manual DPM-816 PRO Page 23... - Page 24 Surface base dimensions, not less than 1.0х30х42 - mm - in 0.04x1.2x1.6 Average service lifespan, years The specifications given are general. Specifications of individual devices may vary. The specifications are subject to change without notice. User Manual DPM-816 PRO Page 24...
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Page 25: Possible Malfunctions And Suggested Remedies
P mode. Unable to determine the best Select the desired method of measurement method. measurement manually, using Fe and nFe modes. User Manual DPM-816 PRO Page 25... -
Page 26: Warranty
(smoke, traces of a short circuit, flooding) or other damage arising from violations of the operating and transportation conditions, or natural wear. Warranty repair and maintenance is carried out through an authorized dealer that sells it. User Manual DPM-816 PRO Page 26... - Page 27 The warranty period for "CARSYS DPM-816 Pro" is 3 years from the date of purchase of the device by the buyer. All the details are at https://car-sys.com/en/ The device is designed and manufactured by: CARSYS, Vladimir Chuvakin, Russia, 644007, Omsk, 80 Frunze st.