LYALL LYCO LHP-200 Installation Procedure

Hydraulic press installation procedure for lycofit repair fittings

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Important:

1. Lubricate LHP-200 shafts with non synthetic lubricant (e.g. 3in1 oil) ONLY.

2. DO NOT apply lubricants to the fittings, spigots or sleeves.

3. When installing a fitting to repair a pressurized pipe, insure that the area of repair is isolated

from the pressure supply before cutting the PE pipe.

4. The LHP-200 is intended for installing LYCOFIT

5. LYCOFIT

fittings are designed to be installed only on O.D. controlled Polyethylene (PE) pipe

made per ASTM D2513 & ASTM F2619. Examine the pipe print line and fitting labels and install

fittings only to pipe with the correct size designation and wall thickness/DR.

6. If the installation is for use in Natural Gas pipe lines, pressure test each assembled joint in com-

pliance with minimum requirements as specified in D.O.T. CFR Title 49 Part 192, Sub Part J.

7. The LHP-200 requires a hydraulic source to operate. The AHP100 (ENERPAC™ P142) is

available through Lyall as a hand pump source for operating the LHP-200. Other hydraulic pow-

er sources (e.g. ENERPAC PA-133) with an output greater than 5500 psig may be used. The

pump source should be limited to an output of 6500 psig to restrict the stress applied to the tool

during installation of the fitting. (ENERPAC pump adjustment instructions are available by re-

quest from your customer service representative.)

Repair Clearance Requirements:

LYCO

fittings only.

19"

CUSTOMER SERVICE: 1 (800) 535-9255

Page 1

LHP-200

Hydraulic Press

Installation Procedure For LYCOFIT

Repair Fittings

Doc# LIT-LCLHPRPINST

Rev. 2

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Page 1 7. The LHP-200 requires a hydraulic source to operate. The AHP100 (ENERPAC™ P142) is available through Lyall as a hand pump source for operating the LHP-200. Other hydraulic pow- er sources (e.g. ENERPAC PA-133) with an output greater than 5500 psig may be used. The pump source should be limited to an output of 6500 psig to restrict the stress applied to the tool during installation of the fitting.
Page 2 LHP-200 ® Installation Procedure For LYCOFIT Repair Fittings 2 IPS Moveable Press Plate Alignment Guide Fixed Press Plate Step 1) Step 2) Step 3) Slide the completion sleeves onto both Fully open the tool and align one of the Mark and cut out the damaged PE pipe ends of the PE pipe.
Page 3 LHP-200 ® Installation Procedure For LYCOFIT Repair Fittings 1-1/4 IPS Moveable Press Fixed Press Plate Plate Step 1) Step 2) Step 3) Slide the completion sleeves onto both Fully open the tool and position one of the Mark and cut out the damaged PE pipe ends of the PE pipe.