Summary of Contents for Caron Measurement & Controls TC-200
- Page 1 Top Cut Sampler Model TC200 Pressurized AMPLER TC-200 User Manual ARON EASUREMENT & C ONTROLS September 2016 Tyler Palinkas...
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Page 2: Table Of Contents
TABLE OF CONTENTS ......................3 HAPTER AFETY 1.1 S ................. 3 ECTION AFETY RECAUTIONS ................... 4 HAPTER PTIONAL CCESSORIES 2.1 M ....................4 ECTION OUNTING 2.2 F ....................4 ECTION IGNAL 2.2.1 P ..................5 UBSECTION NEUMATIC 2.2.2 F ................. 5 UBSECTION WITCH 2.2.3 D... -
Page 3: Chapter 1 Safety
1……………………………………………….S HAPTER AFETY ECTION AFETY RECAUTIONS HE INTERNAL TIMER BATTERY SHOULD ONLY BE CHANGED IN A SAFE ENVIRONMENT VERIFY THAT AN EXPLOSIVE ATMOSPHERE IS NOT PRESENT HEN SAMPLE IS NOT IN USE ENSURE THAT ALL SWITCHES ARE SET TO OFF WHEN SAMPLER IS NOT IN USE HE INTERNAL TIMER SWITCH “0”... -
Page 4: Chapter 2 Optional Accessories
2………………………….….O HAPTER PTIONAL CCESSORIES ECTION OUNTING HE TOP CUT SAMPLER CAN BE MOUNTED IN VARIOUS CONFIGURATIONS ALL MOUNTING TABS ARE SHIPPED WITH THE STANDARD SAMPLER PACKAGE PTIONALLY AVAILABLE IS A UNIVERSAL STAND ALLOWING THE SAMPLER TO BE LOCATED ON ANY LEVEL SURFACE USTOM BUILT STANDS ARE AVAILABLE UPON REQUEST ECTION... -
Page 5: Subsection 2.2.1 Pneumatic
2.2.2 UBSECTION WITCH TAINLESS TEEL FLOW SWITCH CAN BE WIRED TO THE SAMPLER TIMER TO INDICATE A FLOWING CONDITION HIS ALLOWS FOR A COMPLETELY SELF CONTAINED ELECTRICAL FLOW SIGNAL SYSTEM O NEED FOR EXTERNAL POWER OR LOGIC HE FLOW 1-1/2” SWITCH REQUIRES A NPT CONNECTION ON THE TOP OF A HORIZONTAL SECTION OF PIPE... -
Page 6: Chapter 3 Top Cut Operation
3…………………………………T HAPTER PERATION PC915 AMPLER ELECTRONICS OPERATE ON ONE VOLT ALKALINE BATTERY PERATING LIFE OF THE BATTERY VARIES WITH SAMPLING FREQUENCY BUT WILL GENERALLY LAST MONTHS HE SAMPLER OPERATES ON A TIME BASED INTERVAL HE BUILT IN TIMER IS TRIGGERED WHEN THE LOOP IS CLOSED ACROSS FLOW SIGNAL INPUT 2.2). -
Page 7: Section 3.1 Schematic Drawings
ECTION CHEMATIC RAWINGS ESCRIPTION ROGRAMMABLE SAMPLER TIMER AMPLE 7.2L S AMPLE CONTAINER AMPLE PUMP CONTROL SOLENOID AFETY HUTOFF ALVE ISABLES SAMPLE PUMP WHEN SAMPLE CONTAINER REACHES A CERTAIN WEIGHT ACKPRESSURE REGULATING VALVE REVENTS SAMPLE FROM FREE FLOWING THROUGH PUMP AMPLE DIVERT VALVE ELECT SAMPLE TO OPERATING OR TEST CONTAINER LOW SIGNAL INPUT DEVICE TANDARD PNEUMATIC SHOWN... - Page 8 3.1.2 IGURE Caron Measurement & Controls | www.caroncontrols.net...
- Page 9 3.1.3 IGURE Caron Measurement & Controls | www.caroncontrols.net...
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Page 10: Section 3.2 Installation
ECTION NSTALLATION ROPER INSTALLATION IS INTEGRAL TO RELIABLE AND ACCURATE OPERATION OF YOUR AMPLER HE FOLLOWING INFORMATION IS MEANT TO ASSIST YOU IN SETTING UP THE SAMPLER FOR OPTIMAL OPERATION IRST STEP IS TO FIND AN APPROPRIATE LOCATION FOR THE SAMPLE POINT T IS IMPORTANT TO SELECT A SAMPLE POINT WHERE THE PRODUCT WILL BE WELL MIXED... -
Page 11: Section 3.3 Calibration
ONNECT THE SAMPLE PROBER THE FITTING ON THE SAMPLER MARKED SAMPLE 1/4” 3/8” USING TUBING SUPPLY. ONNECT A CLEAN PSI SUPPLY TO THE FITTING MARKED ONNECT THE FLOW INDICATION SIGNAL TO THE SAMPLER HIS WILL VARY DEPENDING ON THE SAMPLER CONFIGURATION 10-30 F CONFIGURED WITH NEUMATIC SIGNAL... - Page 12 2) R EMOVE THE CAP FROM THE SAMPLE TEST PORT AND PLACE A ML GRADUATED CYLINDER OR SIMILAR UNDERNEATH THE OPENING 3) M OVE THE DIVERT VALVE TO SEND THE SAMPLE TO THE TEST PORT TURN THE POSITION SWITCH ON THE TIMER TO POSITION TEST 5) I F THE FLOW SIGNAL INPUT IS INDICATING FLOW...
- Page 13 3) G 7.2L ATHER OF ACTUAL PROCESS FLUID OF THE DENSITY THE SAMPLE WOULD SEE DURING OPERATION 4) M AKE SURE THE SAFETY SHUTOFF SWITCH IS IN THE POSITION 5) W HILE KEEPING AN EYE ON THE SAFETY SHUTOFF BEGIN POURING THE PROCESS FLUID INTO THE SAMPLE CONTAINER SLOWING DOWN WHEN THE SAMPLE CONTAINER GETS CLOSE 7.2L.
- Page 14 EARLY TIGHTEN THE NUT F IT DID NOT TRIP LOOSEN THE 13) S ECURE THE LOCKNUT AND GO BACK TO STEP CONTINUE 3.3.3 UBSECTION ACKPRESSURE REGULATOR HE BACKPRESSURE REGULATING VALVE IS DESIGNED TO PREVENT FREE FLOW OF THE PROCESS FLUID THROUGH THE PUMP ORMALLY IT IS SET TO THE OF THE PROCESS...
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Page 15: Section 3.4 Startup Procedure
ECTION TARTUP ROCEDURE HE FOLLOWING PROCEDURE SHOULD BE PERFORMED PRIOR TO FIRST USE AND WHENEVER ANYTHING THAT COULD AFFECT THE SAMPLER OPERATION IS CHANGED OR EXAMPLE ANYTHING THAT WOULD INTRODUCE AIR TO THE PROCESS UPSTREAM OF THE SAMPLE POINT CAN CAUSE THE SAMPLER TO BECOME AIR LOCKED 1) C HECK AND ENSURE ALL FITTINGS AND CONNECTIONS ARE TIGHT... -
Page 16: Section 3.5 Preventative Maintenance
ECTION REVENTATIVE MAINTENANCE HE FOLLOWING STEPS SHOULD BE PERFORMED PERIODICALLY TO MAINTAIN RELIABLE SAMPLER OPERATION VER THE FIRST FEW WEEKS CHECK MORE FREQUENTLY AND TAKE THE TIME DO DEVELOP A MAINTENANCE SCHEDULE 1) C ). R HECK SAMPLE FILTER ELEMENT IF INSTALLED EMEMBER TO PROPERLY PURGE PUMP AFTER ANYTIME THE SAMPLE LINE IS OPENED... -
Page 17: Chapter 4 Troubleshooting
3………………………………..…T HAPTER ROUBLESHOOTING YMPTOM OSSIBLE AUSE OLUTION AMPLE FLOW UMP IS AIR LOCKED URGE SAMPLE PUMP 3.4 S 4. C PUMP IS STROKING SECTION HECK SAMPLE FILTER IF INSTALLED AMPLE LINE OR FILTER IS LEAN AMPLE FILTER AND PLUGGED PURGE PUMP VALVE IS CLOSED HECK ALVING... - Page 18 AILED ELECTRONICS O TEST SET TIMER TO SETTING AND JUMPER THE FLOW SIGNAL INPUT TERMINALS F PUMP STROKES ELECTRONICS ARE OPERATIONAL ONTACT SALES DEPARTMENT FOR REPLACEMENT PARTS OO LITTLE SAMPLE SHIPPING LESS HOURS PER ODIFY TIMER SETTING TO VOLUME DAY THEN SET POINT LESS HOURS PER DAY AMPLE PUMP PARTIALLY URGE SAMPLE PUMP...
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