Matsuya M-172SJT Operation Manual
  1. Manuals
  2. Brands
  3. Matsuya Manuals
  4. Sewing Machine
  5. M-172SJT
  6. Operation manual

Matsuya M-172SJT Operation Manual

Computerized flat knitting machine
Hide thumbs
Table of Contents

Advertisement

Quick Links

M-172SJT/203SJT
COMPUTERIZED FLAT KNITTING MACHINE
OPERATION MANUAL
M-172SJT
MATSUYA
2015.01.27
2015-1-27

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the M-172SJT and is the answer not in the manual?

Questions and answers

Summary of Contents for Matsuya M-172SJT

  • Page 1 M-172SJT/203SJT COMPUTERIZED FLAT KNITTING MACHINE OPERATION MANUAL M-172SJT MATSUYA 2015.01.27 2015-1-27...
  • Page 2 MATSUYA PREFACE WE THANK YOU FOR YOUR PURCHASE OF OUR M SERIES COMPUTERIZED FLAT KNITTING MACHINE. THIS INSTRUCTION MANUAL GIVES THE EXPLANATION ON HOW TO OPERATE THE MACHINE & WHAT PRECAUTIONS SHOULD BE DONE. PLEASE READ THIS MANUAL THOROUGHLY IN ORDER FOR MAXIMUM OPERATION OF THE MACHINE PERFORMANCE.

  • Page 3: Table Of Contents

    MATSUYA CONTENT PAGE 1 INSTALLATION -------------------------------------------------------- 2 NAME OF EACH PARTS --------------------------------------------------- 3 SAFETY REGULATIONS --------------------------------------------------- 4 MACHINE OPERATION AND ADJUSTMENT-------------------------------------- 4.1 MACHINE POWER ----------------------------------------------------- 4.2 SWITCH BAR & CARRIAGE MOVEMENT ------------------------------------ 08-09 4.3 DRIVE MECHANISM --------------------------------------------------- 4.3.1 ADJUSTMENT OF MOTOR TIMING BELT -------------------------------------------- 4.3.2 ADJUSTMENT OF CARRIAGE TIMING BELT -----------------------------------------...
  • Page 4 MATSUYA CONTENT PAGE 7 EXPLANATION OF CONTROL PANEL------------------------------------------- 7.1 CONFIGURATION OF M-172SJT CONTROL DISPLAY ------------------------ ------------------------ 28-30 RUN DISPLAY ------------------------------------ 31-36 7.2.1 TEST DISPLAY (1, 2, 3) ---------------------------------------------------- 37-38 7.2.2 RESET MESSAGE ------------------------------------------------------------- 39-40 7.2.3 WASTE KNITTING DISPLAY ---------------------------------------------------- 7.2.4 PIECE COUNT WINDOW -------------------------------------------------------- 41-43 7.2.5 FILE DISPLAY --------------------------------------------------------------...

  • Page 5: Installation

    1. PLACE THE MACHINE ON THE FLAT GROUND TO MAKE SURE THERE IS NO VIBRATION WHEN MACHINE IS OPERATING. 2. LEVEL THE MACHINE WITH THE 4 LEVELLING BOLTS. 3. MACHINE VOLTAGE: 220V, SINGLE-PHASE (TRANSFORMER IS REQUIRED FOR DIFFERENT VOLTAGE) M-172SJT MATSUYA K N I T T I N G L1(mm) L2(mm)

  • Page 6: Name Of Each Parts

    MATSUYA 2． NAME OF EACH PARTS M-172SJT MATSUYA ① PILOT ⑩ TAKE-DOWN MOTOR ② SIDE TENSIONER ⑪ EMERGENCY STOP ③ TOUCH PANEL ⑫ TAKE-DOWN SET LEVER ④ YARN BOBBIN STAND ⑬ MAIN TENSIONER ⑤ CATERPILLAR ⑭ TAKE-DOWN ROLLER ⑥ CARRIAGE ⑮...

  • Page 7: Safety Regulations

    MATSUYA 3． SAFETY REGULATIONS RULES PLEASE FOLLOW THE PROCESS IN THE OPERATION MANUAL AND THE WARNINGS. IT IS A MUST TO CONFIRM THE PROCESS OF ALL SAFETY REGULATIONS. IT IS A MUST TO KEEP THE MACHINE CLEAN AT ALL TIMES.

  • Page 8: Machine Operation And Adjustment

    MATSUYA 4．MACHINE OPERATION AND ADJUSTMENT 4.1 MACHINE POWER LAMP SWITCH EMERGENCY SYSTEM SWITCH STOP CIRCUIT BREAKER LEFTSTAND(REAR) LEFTSTAND(FRONT) RIGHTSTAND(FRONT) 1． MAKE SURE THE CARRIAGE IS AT THE LEFT END BEFORE SWITCHING ON THE MACHINE. 2． TURN OFF THE MACHINE POWER DURING MACHINE REPAIRING OR LONG-TERM STOPPING OF THE MACHINE.

  • Page 9: Drive Mechanism

    MATSUYA STOP ORIGIN NOTE： 1. MAKE SURE THE SWITCH BAR IS ALWAYS AT THE NEUTRAL POSITION. 2. CARRIAGE SHOULD ALWAYS BE AT LEFT SIDE WHEN USING “WTE” OR “ORI” KEYS. 3. TAKE-DOWN MOTOR SHOULD ALWAYS BE AT REST POSITION WHEN THE MACHINE IS STOPPED .

  • Page 10: Adjustment Of Carriage Timing Belt

    MATSUYA 4.3.2 ADJUSTMENT OF CARRIAGE TIMING BELT TAPE LOCK BLOCK ADJUSTMENT SCREW METHOD TO ADJUST： LOOSEN THE M8 SCREW TO ADJUST THE TENSION OF THE BELT TO ENABLE PRESS DOWN OF ABOUT 15MM. AFTER ADJUSTMENT, FASTEN THE SCREW. MACHINE LEFT POSITION IF THE BELT IS A LITTLE TOO LOOSE, MOVE UPWARD THE BELT TENSION ROLLER FOR ADJUSTMENT.

  • Page 11: Encoder

    MATSUYA 4.4.2 ENCODER ENCODER READS THE POSITION OF THE CARRIAGE. OPTIMUM ORIGIN SETTING IS REQUIRED TO ASSURE THE CORRECT OPERATION FOR EACH MOVEMENT. TIMING BELT ENCODER 4.4.3 YARN FEEDER ADJUSTMENT THERE ARE 6 YARN FEEDERS (1-6) IN THIS MACHINE.AS PER DRAWING, ALL FEEDERS ARE TO BE ADJUSTED TO HAVE THE 0.5MM...

  • Page 12: Needle Detector Adjustment

    MATSUYA 4.4.5 NEEDLE DETECTOR ADJUSTMENT AS PER DRAWING, TIP OF THE DETECTOR SHOULD BE SET BETWEEN THE FRONT & REAR NEEDLE BEDS. TOO HIGH THE POSITION WILL CONTACT WITH THE YARN FEEDER AND TOO LOW THE POSITION WILL CONTACT WITH THE REST YARN. BOTH SITUATION RESULTS IN FREQUENT STOPPAGE OF THE MACHINE.

  • Page 13: Bearing Adjustment

    MATSUYA 4.4.7 BEARING ADJUSTMENT THE CARRIAGES HAD BEED ADJUSTED THE LEVER BEFORE DELIVERY FROM FACTORY, USUALLY THERE IS NO NEED TO ADJUST AGAIN BY USER. HORIZONTAL ADJUSTMENT OF THE BEARING： SLIGHTLY LOOSEN THE 2 M6 SCREW AND NUTS. THEN, TURN THE ECCENTRIC PIN WITH A SCREWDRIVER UNTIL THE BEARING SLIGHTLY CONTACTS WITH THE RAIL.

  • Page 14: Yarn Change Device

    MATSUYA 4.4.9 YARN CHANGE DEVICE SPRING DC SOLENOID YARN STOPPER CARRIER M4 FIXED SCREW YARN RAIL YARN CHANGE IS EXERCISED BY THE SOLENOIDS INSIDE THE ARM. SET THE CLEARANCE AS SHOWN IN BELOW DIAGRAM. THE STOPPER SHOULD BE SET TO AVOID OVERLAPPING OF THE YARN FEEDERS.

  • Page 15: Needle Beds

    MATSUYA NEEDLE BEDS NEEDLE(HIGH、LOW) JACK(8TYPE) NEEDLE BED 4.5.1 TYPES OF NEEDLES JACK NEEDLE HIGH BUTT NO.1 HIGH-HIGH NO.2 HIGH-LOW LOW BUTT NO.3 LOW-HIGH NO.4 LOW-LOW NO.5 HIGH-ZERO NO.6 LOW-ZERO NO.7 ZERO-HIGH NO.8 ZERO-LOW AS PER ABOVE DIAGRAM, THERE ARE 2 TYPES OF NEEDLES AND 8 TYPES JACK IN THIS MACHINE.

  • Page 16: Take-Down Device

    MATSUYA TAKE-DOWN DEVICE 4.6.1 TAKE-DOWN MOTOR TAKE-DOWN ROLLER CHAIN TORQUE MOTOR LEFT STAND(WITHIN) TAKE-DOWN MOTOR CAN BE FOUND INSIDE THE RIGHT STAND. AFTER ADJUSTING THE TIMING BELT TO ENABLE PRESS DOWN OF ABOUT 3-5MM, FASTEN THE 4 M6 SCREWS. 4.6.2 AUX. TAKE-DOWN ROLLER...

  • Page 17: Fabric Drop Detector, Fabric Roll-In Detector

    MATSUYA 4.6.3 FABRIC DROP DETECTOR, FABRIC ROLL-IN DETECTOR TAKE-DOWN ROLLER FABRIC ROLL-IN DETECTOR ABOUT 3mm ROLL-IN SENSOR WIRE ADJUST THE POSITION OF THE SENSOR ACCORDING TO THE AUX.TAKE-DOWN KNITTING WIDTH. ROLLER FABRIC RACKING DEVICE 4.7.1 RACKING MECHANISM BALL SCREW FLANGE...

  • Page 18: Adjustment Of Racking Origin Sensor

    MATSUYA 4.7.2 ADJUSTMENT OF RACKING ORIGIN SENSOR BALL SCREW FLANGE 1. AT ORIGIN POSITION, FRONT BED SHOULD BE LEFT 1/2 PITCH TO REAR NEEDLE BED. 2. HERE, AFTER LOOSENING THE FIXED SCREW, MOVE THE RACKING ORIGIN SENSOR TO THE CORRESPONDENT POSITION OF THE SENSING PLATE.

  • Page 19: Side Tensioner

    MATSUYA 4.8.2 SIDE TENSIONER 张力螺丝 THERE ARE SIDE TENSIONERS AT BOTH RIGHT & LEFT SIDES. ADJUST THE TENSION PROPERLY ACCORDING TO THE FABRIC. 4.8.3 PILOT LAMP RED：ERROR STOP YELLOW：NORMANL STOP GREEN：IN OPERATION WHEN MACHINE IS STOPPED BY SWITCH BAR, RED LAMP WILL NOT LIGHT UP.

  • Page 20: Machine Maintenance

    MATSUYA MACHINE MAINTENANCE CLEANING (EVERY SHIFT) CLEAN THE MACHINE WITH CLOTH FILLED WITH LOW VISCOSITY LUBRICATION OIL. ESPECIALLY, 1. NEEDLE BEDS 2. CARRIAGE RAILS 3. YARN RAILS OILING (EVERY SHIFT) OILING HAS TO BE DONE AFTER CLEANING. ESPECIALLY： 1. CARRIAGE BEARING 2.

  • Page 21: Pattern Design

    MATSUYA PATTERN DESIGN EXPLANATION OF CAM DATA JACK SECOND JACK FIRST BACK SECTION NEEDLE NEEDLE JACK FIRST FRONT SECTION JACK SECOND ： ANNOTATE =HIGH BUTT =LOW BUTT TUCK CARRIAGE RAISING CAM(0～ 1) NOTE：FOR THE 4 DIGIT FROM LEFT TO RIGHT, TUCK CARRIAGE JACK CAM(0～1)

  • Page 22: Cam Drawings Indicating Their Positions

    MATSUYA CAM DRAWINGS INDICATING THEIR POSITIONS 2、上升针三角全降 1、空机 CENTER CAM DOWN REST 4、推针片全织 3、推针片高脚织 ALL JACK KNIT HIGH BUTT JACK KNIT 6、织针全织 5、推针片全挂 ALL NEEDLE KNIT ALL JACK TUCK - 22 -...
  • Page 23 MATSUYA 7、织针全挂 8、高脚针挂 ALL NEEDLE TUCK HIGH BUTT NEEDLE TUCK 10、 HIGH BUTT NEEDLE KNIT+ 9、HIGH BUTT NEEDLE TUCK+ 9、高脚针挂+推针片高脚挂 10、高脚针织+推针片全织 ALL JACK KNIT HIGH BUTT JACK TUCK 11、HIGH BUTT NEEDLE KNIT+ 11、高脚针织+推针片高脚织 12、高脚针织 12、HIGH BUTT NEEDLE KNIT HIGH BUTT JACK KNIT...
  • Page 24 MATSUYA 13、高脚针织 13、HIGH BUTT NEEDLE KNIT ： SPECIAL SAMPLES (2)7A、HIGH BUTT NEEDLE KNIT+ (2)7A、高脚针织+低脚针挂 (1)3A、推针片高脚挂 (1)3A、HIGH BUTT JACK TUCK LOW BUTT NEEDLE TUCK REMOVE SHIM FROM CENTER CAM ADD SHIM TO CENTER CAM (4)HIGH BUTT JACK KNIT+ (3)11A、HIGH BUTT NEEDLE KNIT+ (4)推针片高脚织+低脚挂...

  • Page 25: Pattern Samples

    MATSUYA 6﹒3 PATTERN SAMPLE M-172 CONTROL SCHEME DESIGN NO．：SJ0032 CUSTOMER： PAGE：1/1 DESCRIPTION：TUBULAR BIRDS’ EYE DESIGN DATE： PRODUCE BY： D.T. DESIGN DRAFT JACK SECOMD JACK FIRST BACK SECTION JACK JACK JACK FIRST FRONT SECTION JACK SECOMD ANNOTATE：= HIGH BUTT =LOW BUTT...
  • Page 26 MATSUYA M-172SJT CONTROL SCHEME DESIGN NO．：SJ0038 CUSTOMER： PAGE：1/1 DESIGN DESCRIPTION：2-COLOR JACQUARD DATE： PRODUCE BY： D.T. 32s COTTON×5 DESIGN DRAFT JACK SECOMD JACK FIRST BACK SECTION JACK JACK JACK FIRST FRONT SECTION JACK SECOMD ㄧ= ANNOTATE： HIGH BUTT LOW BUTT - 26 -...

  • Page 27: Explanation Of Control Panel

    MATSUYA EXPLANATION OF CONTROL PANEL 7.1 ～ CONFIGURATION OF M-172SJT CONTROL DISPLAY CONFIGURATION OF M-172SJT CONTROL DISPLAY - 27 -...

  • Page 28: Run Display

    MATSUYA 7.2～ RUN DISPLAY TITLE ALTERATION RIGHTS EXPLANATION OF DISPLAY MACHINE NO. DESIGNATED BY THE CUSTOMER. PRD. NO. CUSTOMER FACTORY ORIGINAL SETTING : “0000” GAGE MATSUYA INDICATION OF MACHINE GAUGE TIME CUSTOMER INDICATION OF PRESENT TIME MFG NO. MATSUYA MACHINE MANUFACTURING NO.
  • Page 29 PRESS TO ENTER POP-P WINDOW FOR SPEED PRESS TO ENTER PARAMETER SETTING DISPLAY INDICATION OF MACHINE MODEL MATSUYA M-100 ＊NOTE:1. AFTER POWER ON & MACHINE RESET, TOUCH PANEL INDICATES THE OPERATION AREA AS BELOW： （DISPLAY FOR ONLY LEFT CARRIAGE KNITTING &...
  • Page 30 MATSUYA 2. DURING MACHINE NORMAL OPERATION, TOUCH PANEL INDICATES BELOW OPERATION AREA： （DISPLAY FOR ONLY LEFT CARRIAGE KNITTING & （DISPLAY FOR TANDEM KNITTING） KNITTING 2PCS BY SEPARATE TWIN CARRIAGES) ※ 【SPD】、【CNT】KEYS CAN BE EXERCISED DURING MACHINE OPERATION OR WHEN MACHINE IS STOPPED.

  • Page 31: Test Display (1, 2, 3)

    MATSUYA 7.2.1 ～ TEST DISPLAY TEST TEST ：TESTING OF MOTOR. SOLENOIDS & SENSORS ETC. {ENTER THE “TEST” DISPLAY FROM”RUN” DISPLAY（TOTAL 3 PAGES）} ※ TESTS CAN BE EXECUTED ONLY UNDER BELOW CONDITIONS： 1.AFTER MACHINE RESET. 2.MACHINE IS STOPPED WITH CARRIAGE AT LEFT END POSITION 3.AMONG THE TEST DISPLAYS, TEST 1 CAN BE SEPARATED INTO LEFT CARRIAGE &...
  • Page 32 MATSUYA EXPLANATION： 【TEST】TO ENTER 【TEST DISPLAY 1】 CLICK （TEST DISPLAY 1） STITCH MOTOR：TESTING THE MOVEMENT OF STITCH MOTOR NOTE：PRESS 【ORG】KEY TO ENTER THIS TEST. THERE ARE 3 WAYS OF DOING THIS TEST： 1． ：CLICK OF THE RELEVANT STITCH MOTOR (FRONT OR REAR) TO BE TESTED, ENTER THE STITCH DATA（-182°～...
  • Page 33 MATSUYA CAM：TESTING OF THE CAM POSITION(NO.1～13) NOTE：PRESS 【ORG】KEY TO ENTER THIS TEST. THERE ARE 3 WAYS TO DO THIS TEST: 1. CLICK ANY ONE OF【1】～【13】FOR INDIVIDUAL CAM POSITION TEST. WHEN PRESSING THAT PARTICULAR KEY, IT WILL TURN BLUE COLOR AND THE REST WILL STAY IN GRAY COLOR.
  • Page 34 MATSUYA 【TEST 2】 【TEST DISPLAY 2】 CLICK TO ENTER （TEST DISPLAY 2） RACK：TESTING OF THE RACKING MOTOR NOTE：【1】 ～ 【8】KEY REPRESENTS NEEDLE TO NEEDLE POSITION.； （TO BE KEYS）INDICATING NEEDLE TO TOOTH POSITION BETWEEN ADJACENT 2 NEEDLES. THE KEY BETWEEN【4】&【5】 WHEN“...
  • Page 35 MATSUYA TAKE-DOWN：TESTING THE TORQUE OF THE TAKE-DOWN MOTOR CLICK ANY ONE OF【1】～【9】KEY FOR TESTING THE TORQUE OF THE TAKE-DOWN MOTOR. CLICK【OFF】KEY TO STOP THE TEST. NOTE：LOOSEN THE TAKE-DOWN DEVICE BEFORE THE TEST TO AVOID DAMAGING THE DEVICE. PILOT LAMP：TESTING THE CONTROL SIGNAL OF THE PILOT LAMP TESTING OF THE PILOT LAMP.
  • Page 36 MATSUYA SWITCH BAR：TESTING THE SIGNAL OF THE SWITCH BAR ABOVE INDICATION LAMPS:THE RELEVANT LAMP WILL CHANGE TO ORANGE COLOR WHEN SWITCH BAR IS TURNED TO THAT PARTICULAR POSITION. NOTE： 1. WHEN SWITCH BAR IS AT ORIGIN POSITION, ALL LAMPS DO NOT LIGHT UP.

  • Page 37: Reset Message

    MATSUYA 7.2.2 ～ RESET MESSAGE CLICK 【RSET】KEY, THE BELOW MESSAGE ① WILL POP-UP ON THE “RUN” DISPLAY: （MESSAGE ①：RESET READY,PLEASE TURN SWITCH BAR） MANUALLY TURN THE SWITCH BAR TO “RUN” AND THE MESSAGE ② POP-UP AS BELOW: （MESSAGE ② :UNDER RESET）...
  • Page 38 MATSUYA NOTE： 1. RESET OPERATION CANNOT BE DONE DURING MACHINE OPERATION（AT THIS TIME, THE 【RSET】KEY ON THE ”RUN”DISPLAY CANNOT BE EXERCISED.，HOWEVER, WHEN THE CARRIAGE RUNS OUT OF THE KNITTING AREA AND STOPS, THE【RSET】KEY CAN BE OPERATED. THEN TURN SWITCH BAR TO“STOP” TO STOP KNITTING.

  • Page 39: Waste Knitting Display

    MATSUYA 7.2.3 ～ WASTE KNITTING DISPLAY CLICK 【WSTE】KEY AT “RUN” DISPLAY TO ENTER WASTE KNITTING DISPLAY AS BELOW: (WASTE KNITTING DISPLAY) EXPLANATION：CARRIAGE MUST RETURN TO LEFT POSITION TO ENTER WASTE KNITTING. KINDS OF WASTE ：THERE ARE 4 KINDS OF WASTE KNITTING MAKER’S SET VALUE...
  • Page 40 MATSUYA YARN：THE YARN FEEDERS APPLIED DURING WASTE KNITTING ABOVE NO. 1 TO NO. 6 REFER TO THE 6 YARN FEEDERS. YRN (L) TO BE YARN FEEDERS OF LEFT CARRIAGE & YARN (R) TO BE YARN FEEDERS FOR RIGHT CARRIAGE. SPD：THE SPEED APPLIED DURING WASTE KNITTING ABOVE SHOWN 9 DIFFERENT SPEEDS，1 TO BE “SLOWEST”，9 TO BE “FASTEST”.

  • Page 41: Piece Count Window

    MATSUYA 7.2.4 ～ PIECE COUNT WINDOW CLICK 【CNT】AND COUNT WINDOW WILL POP UP ON “RUN” DISPLAY： PCE SET: SETTING RANGE - 0～9999 PCE KNIT：NO. OF PCS KNITTED ※ NOTE：THIS DISPLAY CAN BE OPERATED DURING MACHINE OPERATION. AFTER CLICKING【CFM】KEY, NEW DATA IS PROMPTLY EFFECTIVE AND RETURN TO “RUN” DISPLAY 7.2.5 ～...

  • Page 42: File Display

    MATSUYA THE FILES IN THE LIST CAN BE SAVE OR READ. NOTE:WHEN READ THE FILE ××．MSD（PARAMETERS）,CHECK AGAIN THE MACHINE’S SETTING LIKE GAUGE. THE WRONG PARAMETERS CAN NOT RUN THE MACHINE OR MACHINE WILL HAVE PROBLEMS. B) IF DO NOT ENTER ANY PASSWORD IN THE PASSWORD WINDOWS PAGE,ONLY CLICK【OK】THE FILES LIST AS BELOWING: CAN NOT SAVE CAN NOLY READ OR SAVE THE PATTERN DATA,FILES LIKE ××．MSD CAN NOT BE READ OR SAVE.
  • Page 43 MATSUYA EXPLANATION： INDICATING THE PRESENT PAGE THE FILE INSIDE THE USB INDICATING THE PRESENT PATTERN NAME INDICATING THE SYSTEM FILE NAME. CLICK TO CHANGE TO PREVIOUS OR NEXT PAGE. CLICK THE KEY BEFORE THE TARGET READ FILE NAME AND THE KEY BECOMES .

  • Page 44: Pat Mem File Display

    MATSUYA 7.2.6 ～ PAT MEM FILE DISPLAY CLICK ，TO ENTER THE MEMORY IN THE MACHINE NOTE：PATTERN NUMBERS AS ABOVE PICTURE, THE MACHINES’MEMORY CAN SAVE ONLY 11 PATTERNS. THIS AREA CAN SAVE THE PATTERN LESS THAN 100 THIS AREA CAN SAVE THE PATTERN LESS THAN 500 COURSES.
  • Page 45 MATSUYA READ THE FILES FROM USB TO MACHINE. 1.BE SURE THE PATTERN’S SAVING POSITION IN THE MACHINE. ※ 2. AFTER CONFIRM THE SAVING POSITION, READ THE FILE FROM USB. ※ - 45 -...
  • Page 46 MATSUYA AS ABOVE PICTURES, EACH TIME TO READ FILE FROM USB WILL SAVE IN THE SAME POSITION IN MACHINE’S MEMORY. UNLESS YOU CHANGE THE SAVING POSITION ：BELLOW ARE THE STEPS TO CHANGE THE PATTERN’S SAVING POSITION： １. BE SURE THE PATTERN TO BE SAVED.
  • Page 47 MATSUYA ２. BE SURE THE POSITION TO SAVE THE PATTERN.AND CAN CHANGE THE PATTERN’S NAME. ※ ※ - 47 -...

  • Page 48: Edit Display

    MATSUYA 7.2.7 ～ EDIT DISPLAY CLICK 【EDIT】 TO ENTER EDIT DISPLAY AS SHOWN BELOW. (EDIT DISPLAY OF TWIN CARRIAGES KNITTING 2 PIECES) EXPLANATION： EDIT DISPLAY SHOWS 2 COURSES（A），（“→，←”TO BE 1 ROTATION; I.E. 2 COURSES=1 ROTATION）： EDIT DATA MOSTLY ARE "STITCH、CAM、YRN、RACK、SPD、STRKE、TKDN、JMP”. CLICK ANY WHITE KEY AS SHOWN ABOVE AND A WINDOW WILL POP UP.
  • Page 49 MATSUYA AFTER EDITING, CLICK THE WHITE COLOR SPACE NEXT TO THE PAT NO. AND A WINDOW WILL POP UP. ENTER THE PATTERN NAME. PREV NEXT ＜＜ ＞＞ ：CHANGING 10 PAGES A TIME ：CHANGING 1 PAGE A TIME CLEAR ALL EDIT DATA TO ZERO（INCLUDING STITCH, CAM, YRN, RACK, SPD, STRKE, TKDN, JMP).
  • Page 50 MATSUYA FOR RAPID APPROACH TO TARGET COURSE, JMP CRSE CLICK【JMP】AND WINDOW POP UP. INPUT THE COURSE NO. TO BE JUMPED AND PRESS 【YES】 TO LEAVE EDIT DISPLAY AND RETURN TO “RUN” DISPLAY EDIT DISPLAY FOR TANDEM KNITTING EDIT DISPLAY TO BE AS FOLLOWS FOR TANDEM KNITTING：...

  • Page 51: Speed Window

    MATSUYA NOTE： 1. FOR TANDEM KNITTING: “RACKING”, “SPEED”, “STROKE”, “TAKE-DOWN” HAVE TO BE THE SAME FOR BOTH LEFT AND RIGHT CARRIAGES. THUS, THESE FUNCTIONS WILL BE KEPT INOPERATIVE AND WILL BE HIDDEN. (SEE THE ENCIRCLED AREA IN DRAWING 1 AND 2) 2.WHEN THE CARRIAGE IS RUNNING FROM LEFT TO RIGHT, TOP DISPLAY INDICATES THE DATA...

  • Page 52: Display For Setting

    MATSUYA 7.2.9 ～ DISPLAY FOR SETTING CLICK 【SET】KEY TO ENTER THE DISPLAY FOR SETTING AS BELOW DIAGRAM： (DISPLAY FOR SETTING) EXPLANATION ： SETTING OF LANGUAGE：SETTING OF THE LANGUAGE FOR MACHINE OPERATION MACHINE SET WITH FOLLOWING 2 LANGUAGES：CHINESE / ENGLISH CLICK【CHINESE】OR【ENGLISH】KEY TO CHANGE TO THE DESIRED LANGUAGE.
  • Page 53 MATSUYA TYPE OF CARRIAGE：SELECT THE REQUIRED TYPE OF CARRIAGE THERE ARE 2 TYPES OF CARRIAGE：STANDARD CARRIAGE & TUCK CARRIAGE. 1.STANDARD CARRIAGE: NOT INCLUDING TUCK CARRIAGE. 2.TUCK CARRIAGE: THIS IS THE AUXILIARY CARRIAGE WHICH IS OPTION. 编织设定：选择机头编织的方案。 THERE ARE 3 KNITTING METHODS：KNIT BY 2 SINGLE SYSTEM, KNIT BY LEFT CARRIAGE ONLY & TANDEM KNITTING 1.KNIT BY 2 SINGLE SYSTEM: LEFT &...
  • Page 54 MATSUYA PARAMETER SETTING DISPLAY（1、2） NPUT THE PASSWORD “9226”（FACTORY SET PASSWORD）TO ENTER PARAMETER 1 DISPLAY （PARAMETER SETTING 1 DISPLAY） ： EXPLANATION SETTING OF STROKE：SETTING OF KNITTING STROKE UNIT: NO. OF NEEDLES “ORG”:SETTING TO START-UP NEEDLE “3”: KNITTING WIDTH(TOTAL NO. OF NEEDLES OF FABRIC) “1”:LEFT 1...
  • Page 55 MATSUYA SLOW SPEED SETTING：SETTING OF SLOW SPEED “CRSE”: THE COURSES SETTING FOR SLOW SPEED “TIME”: TIME SETTING FOR SLOW SPEED(M/S) SHOCK：SHOCK SENSOR SETTING THE SHOCK SENSORS CAN BE 【VALID】 OR 【INVALID】 1.WHEN CHOOSE【INVALID】,THE SENSOR WILL NOT WORK. 2.WHEN CHOOSE【VALID】,THE SENSOR WILL WORK,ALSO CAN CHANGE THE SENSITY OF THE SENSOR FROM “0～100”，THE BIGGER NUMBER THE MORE SENSITY.
  • Page 56 MATSUYA RACK ADJUST：SETTING THE RACKING ADJUSTMENT UNIT: EACH ONE STEP OF RACKING MOTOR STITCH ADJUST：SETTING OF STITCH ADJUSTMENT UNIT: EACH ONE SET OF STITCH MOTOR SETTING OF MACHINE GAUGE：SETTING THE MACHINE GAUGE CLICK【GAUGE SET】KEY TO INPUT CORRECT PASSWORD IN ORDER TO SET MACHINE GAUGE NOTE：PLEASE KEEP TIGHT THE PASSWORD AND NEVER CHANGE THE GAUGE UNLESS AT GAUGE CONVERSION.
  • Page 57 MATSUYA CHANGE OF PASSWORD：CHANGE OF PASSWORD (FACTORY SET PASSWORD) CH PSWD NOTE：ENTER【PARAMETER SETTING DISPLAY】AND INPUT PASSWORD. CLICK THIS KEY AND POP UP WINDOW APPEARS AS BELOW: OLD PASSWORD：ENTER “PARAMETER SETTING” DISPLAY NEW PASSWORD：CUSTOMER SET NEW PASSWORD NOTE：NEW PASSWORD IS 4-DIGIT FIGURE（0～9）...

  • Page 58: Trouble Shooting

    MATSUYA TROUBLE SHOOTING TROUBLE SHOOTING Needle Break Left Front! Top Tension Error! Needle Break Right Front! Side Tension Error! ※ Needle Break Left Back! Fabric Roll-in Error! Needle Break Right Back! Fabric Drop Error! Shock Error Front! Main Motor Encoder Error!

  • Page 59: Wiring Diagram (Main Circuit)

    MATSUYA 8.1 WIRING DIAGRAM (MAIN CIRCUIT) - 1 -...

  • Page 60: Constant Yarn Tension Feeder (Memminger) (Option)

    MATSUYA 8.2 CONSTANT YARN TENSION FEEDER— MEMMINGER 1. EFS 620 1. ……………… Barrel tensioner 2. ……………… Tensioner installation positions 3. ……………… Yarn wheel 4. ……………… Universal clamp 5. ……………… LED display 6. ……………… Sensor 7. ……………… Buttons for yarn tension adjustment 8.
  • Page 61 MATSUYA 2. Operation ： 2.1 Press “ ON/OFF ” button［9］ 2.2 Lead the yarn through the barrel tensioner［1］and the input eyelet. 2.3 Place the yarn on the left side of the yarn wheel［3］hub and lead it through the output eyelet.
  • Page 62 MATSUYA 4. Trouble shooting Fault Possible causes Rectification *Check the input power supply unit The EFS 620 does not operate. *The unit has not been properly as per the connection diagram . The three red points are not connected to the power supply.
  • Page 63 MATSUYA 5. INSTALLATION DIAGRAM THE MEMMINGER UNIT INSTALL IN THE LEFT SIDE OF THE MACHINE, AND FACE TO THE USER. 150 ㎜ 280 ㎜ MACHINE - 5 -...
  • Page 64 MATSUYA M-172SJT/M-132SJT PART LIST PART NO. PART NAME INSTALLATION LEVER KS0102A ANGLE SUPPORT MJA0086 SCREW M8X20 SSB0820-B RECTANGULAR NUT (M8) MJA0085 MEMMINGER INSTALL BLOCK KS0104 CONNECTING BLOCK KS0015 BRACING SHAFT KS0018 M8 NUT S6343 FINISH INSTALLATION HOLDER BLOCK KS0016 AUX. BRACING SHAFT...
  • Page 65 MATSUYA BEFORE AFTER SCREWS BEFORE AFTER - 7 -...
  • Page 66 MATSUYA M8×12 FINISH M5×12 FINISH - 8 -...
  • Page 67 8.3 M-172SJT/M-203SJT Carriages Position Standard Combine Carriages Position Standard (without 1、M-172SJT/M-203SJT additional tuck carriages) ： As the below pictures, when using Combine Carriages for M-172SJT/M-203SJT, the gap between the two carriages is 6.6mm (10 tooth between the carriage connection block (RJD0137A)). RJD0137A Carriage...
  • Page 68 Combine Carriages Position Standard (with 3、M-172SJT/M-203SJT additional tuck carriages) ： 3.1、As the below pictures ,when using Combine Carriages (with additional tuck carriage )for M-172SJT/M-203SJT, the gap between the two carriages is 22.3mm（12 tooth between the carriage connection block（RJD0137A）. DTD0007A Carriage connection block...

This manual is also suitable for:

M-203sjt

Table of Contents

Save PDF