IGMI IEMCA GENIUS 226 Manual For Use And Maintenance

Automatic hydraulic suspension bar feeder
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GENIUS 226
MANUAL FOR USE AND MAINTENANCE
GB
1
REL.
DATA
S/N
26/03/01
COD.
228005400

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Summary of Contents for IGMI IEMCA GENIUS 226

  • Page 1 GENIUS 226 MANUAL FOR USE AND MAINTENANCE 26/03/01 228005400 REL. DATA COD.
  • Page 2 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 3 MANUAL FOR USE AND MAINTENANCE © 2000 - This manual is composed by 103 pages, annexes excluded. It is forbidden to even partly reproduce this document without the Manufacturer's authorisation. IEMCA IGMI SpA division of 48018 - Faenza (RA) - ITALY Via Granarolo, 167 Tel.
  • Page 4 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 5: Table Of Contents

    INDEX 302.087 GENERAL INFORMATION SAFETY PROCEDURES - GENERAL INFORMATION 1.1. WARRANTY CONDITIONS ....... 3 3.1. SAFETY GENERAL INSTRUCTIONS ..25 1.2. MANUAL PURPOSE ........... 3 3.2. HANDLING AND INSTALLATION - Safety 1.3. MANUFACTURER AND BAR FEEDER procedures IDENTIFICATION ............25 ..........
  • Page 6 INDEX 302.087 ADJUSTMENTS AND SETTING-UP BAR FEEDER MAINTENANCE 5.1. ADJUSTMENT AND SETTING-UP - 7.1. MAINTENANCE - GENERAL RULES ... 79 Foreword ............. 45 7.2. SCHEDULED MAINTENANCE ...... 80 5.2. GENERAL ADJUSTMENTS - Foreword 7.2.1 Revolving tip and collet - Check ..
  • Page 7: General Information

    GENERAL INFORMATION 302.087 Before carrying out any servicing whatsoever on the bar feeder, it is of the utmost impor- tance to read this manual carefully. 1.1. WARRANTY CONDITIONS The warranty validity is conditional on good alignment between the bar feeder and the lathe and the subse- quent bar feeder fixing to the ground with expansion plugs, as explained in the sections “Levelling and alignment”...
  • Page 8: Manufacturer And Bar Feeder Identification

    GENERAL INFORMATION 302.087 1.3. MANUFACTURER AND BAR FEEDER IDENTIFICATION IDM-3020870010.tif A - Manufacturer’s identification L - Alternate driving voltage B - CE conformity marking M - Direct driving voltage C - Year of manufacture N - Bar feeder weight. D - Bar feeder model INFORMATION: Always provide the Manufac- E - Serial number turer with the above mentioned specifications in...
  • Page 9: Technical Information

    TECHNICAL INFORMATION 302.087 2.1. GENERAL BAR FEEDER DESCRIPTION The GENIUS automatic bar feeder is used in the ma- The bar feeder can be used to feed bars, pipes and chine-tool industry and in particular, for automatic lathe various sections. feeding. It is particularly suitable for feeding fixed or The guide channel is fully closed during machining;...
  • Page 10 TECHNICAL INFORMATION 302.087 ❑ Main parts IEMCA228510011 A - Magazine; where bars are stored. H - Sensors unit; enable control and command of bar feeder movements. B - Bar selection device; it allows the first bar to be lowered into the guides and holds back the re- L - Clamps;...
  • Page 11: Operating Cycle - General Description

    TECHNICAL INFORMATION 302.087 2.2. OPERATING CYCLE - General description In the automatic operation mode, bar feeder movements are controlled in the sequence described below: Phase 1 The bar-pusher A feeds bar B in the lathe by following lathe impulses un- til bar end.
  • Page 12 TECHNICAL INFORMATION 302.087 Phase 4 Clamps D close again to perform remnant C extraction check. If the remnant is still inserted in the bar-pusher collet, the feeder stops; otherwise, it continues its cycle. IDM - 3020870060.tif Phase 5 The bar selector F is lowered, and all the bars in the magazine are held back except for the first bar G.
  • Page 13 TECHNICAL INFORMATION 302.087 Phase 7 The small pusher truck N starts its stroke. IDM - 3020870070.tif Phase 8 When the small pusher truck N com- pletes its stroke, the required space has been created for bar-pusher in- sertion. The small pusher truck executes its return stroke.
  • Page 14 TECHNICAL INFORMATION 302.087 Phase 10 The bar selector F rises. IEMCA228510231 Phase 11 The clamps D close, the bar-pusher A moves for- wards; the bar G is inserted into the bar-pusher collet. Phase 12 The bar-pusher A and bar G execute their facing stroke.
  • Page 15: Safety Devices - Position And Description

    TECHNICAL INFORMATION 302.087 2.3. SAFETY DEVICES - Position and description IDM - 3020870130.tif A B-Emergency button; by working it, all feeder and visual inspection of the bar magazine area and the lathe functions are stopped in an emergency situ- terminals. ation.
  • Page 16: Safety Plates - Position And Description

    TECHNICAL INFORMATION 302.087 2.4. SAFETY PLATES - Position and description IDM - 3020870140.tif A - Danger of arm crushing. D - Do not remove safety barriers. B - Beware of running parts. E - Wear working gloves and shoes. Do not lift manually loads exceeding 15 kg.
  • Page 17: Version Description

    TECHNICAL INFORMATION 302.087 2.5. VERSION DESCRIPTION Table 1. Maximum bar length Version Max. length mm (ft) 3210 (10,5) 3730 (12,2) 4250 (13,9) Table 2. Max. bar-pusher extension Version A - Max extension (mm) 1218 1478 IEMCA228510021...
  • Page 18: Technical Specifications

    TECHNICAL INFORMATION 302.087 2.6. TECHNICAL SPECIFICATIONS IEMCA228510031 Table 3. Overall dimensions Version A (mm) B (mm ) 3755 1185 4275 1705 4795 2225...
  • Page 19 TECHNICAL INFORMATION 302.087 Table 4. General technical data Round bar diameter min 2 mm (5/64”) max 26 mm (1”) Square bar side min 2 mm (5/64”) max 18 mm (45/64”) Hexagonal bar height min 2 mm (5/64”) max 22 mm (7/8”) (key socket) Minimum bar length 1500 mm...
  • Page 20 TECHNICAL INFORMATION 302.087 Table 6. Diameters of guides, bar-pusher, bars and pipes Guide Bar-pusher Largest pipe Bar diameter (mm) diameter (mm) diameter (mm) diameter (mm) (*) 13,5 18,5 (*) valid also for prepared bars or normal bars machined with front remnant ejection CAUTION: Barstock diameters for any guide channel are only given as an example.
  • Page 21 TECHNICAL INFORMATION 302.087 Table 7. Guides lubricating oils ISO/UNI rating Make Name Agip Acer 100 Api Cis 100 Energol CS 100 Castrol Magna 100 Chevron Circulating Oil 100 Movixa 100 Esso Nuto 100 Fina Solna 100 IP Hermea 100 Klüber Crucolan 100 CLASSE C CKB 100...
  • Page 22: Noise Levels

    TECHNICAL INFORMATION 302.087 2.6.1 Noise levels • Bar feeder does not cause acoustic noise. spindle liner having the same diameter as the bar feeder guide channel diameter; Noise occurs when lathe, connected to the bar feeder, is • spindle rotation speed suitable for the material to be working and the bar is rotating into bar feeder guides.
  • Page 23: Axial Displacement Device - Description

    TECHNICAL INFORMATION 302.087 2.7.2 Axial displacement device - Description It allows the feeder to be moved away from the lathe to allow maintenance, cleaning or any other servicing of the lathe IDM - 3020870180.tif...
  • Page 24: Bush-Holder Device - Description

    TECHNICAL INFORMATION 302.087 2.7.3 Bush-holder device - Description It is attached to the front part of the bar feeder. Its func- tion its to reduce bar vibrations to a minimum, by keep- ing the bar centered during rotation through two half bushes A, which are coupled to form a round channel with a diameter just slightly larger than that of the bar being machined.
  • Page 25: Telescopic Nose - Description

    TECHNICAL INFORMATION 302.087 2.8.2 Telescopic nose - Description It is used to optimize bar guiding between the bush-holder device and the lathe spindle. Table 9. Max stroke and overall dimensions Overall dimensions Max stroke A (mm) B (mm) IDM - 3020870210.tif...
  • Page 26: Devices For Cam Lathes - Description

    TECHNICAL INFORMATION 302.087 2.9. DEVICES FOR CAM LATHES - Description This feeder has been designed and manufactured to be coupled to cam lathes too. To do this, special devices are available which are listed and then described below: 2.9.1----- Headstock return device - Description 2.9.2 -----Cam box- Description 2.9.3----- Camshaft release device - Description...
  • Page 27: Camshaft Release Device - Description

    TECHNICAL INFORMATION 302.087 2.9.3 Camshaft release device - Description Used to release and engage the camshaft during bar changeover. A radial version and an axial version of this device are available. Radial version Axial version IDM - 3020870220.tif...
  • Page 28 TECHNICAL INFORMATION 302.087 PAGE LEFT BLANK INTENTIONALLY...
  • Page 29: Safety Procedures-General Information

    SAFETY PROCEDURES-GENERAL INFORMATION 302.087 3.1. SAFETY GENERAL INSTRUCTIONS It is of the utmost importance to read carefully Do not tamper with the safety devices for any reason this manual before carrying out any installa- whatsoever. tion, use, maintenance or other servicing on Safety labour regulations issued by each country au- the bar feeder.
  • Page 30: Adjustments And Setting Up - Safety Procedures

    SAFETY PROCEDURES-GENERAL INFORMATION 302.087 3.3. ADJUSTMENTS AND SETTING UP - Safety procedures Carry out the adjustments according to the use and Do not feed the machine with barstocks having dimen- maintenance manual. sions different from those recommended by the manu- facturer.
  • Page 31: Handling And Installation

    HANDLING AND INSTALLATION 302.087 4.1. PACKAGING There are three possible bar feeder packagings: C - With crate: the feeder is placed in a crate A - With no packaging. wrapped in protective film. B - With pallet: the feeder is placed on a pallet and wrapped in protective film.
  • Page 32 HANDLING AND INSTALLATION 302.087 ❑ Lifting with no packaging • Insert the two eyebolts with threaded shanks A (type 1 UNI - ISO3266 M20). • Use a hook type lifting device of suitable capacity. IDM - 3020870240.tif ❑ Lifting with pallet •...
  • Page 33: Installation Area - Characteristics

    HANDLING AND INSTALLATION 302.087 4.3. INSTALLATION AREA - Characteristics Without axial displacement With axial displacement The floor should be stable and levelled to guarantee The selected bar feeder setting should be suitably lit good fastening to the ground. and provided with an electric power and air outlets. Provide an area of suitable dimensions according to During operation, the feeder will release small amount the type of feeder use.
  • Page 34: Installation Of Bar Feeder - Introduction

    HANDLING AND INSTALLATION 302.087 4.4. INSTALLATION OF BAR FEEDER - Introduction Before carrying out feeder installation, check lathe sta- bility; make sure that it is firmly fastened to the ground and with a horizontal spindle axis. 4.4.1 Support plates and feet - Installation •...
  • Page 35: Height - Adjustment

    HANDLING AND INSTALLATION 302.087 4.4.2 Height - Adjustment The feeder is normally factory-pre- set to have a working axis height ad- justed to lathe height. However, if feeder height needs ad- justment, proceed as follows: • tighten the lifting chains and remove the 16 screws A.
  • Page 36: Preliminary Positioning

    HANDLING AND INSTALLATION 302.087 4.4.3 Preliminary positioning • Position the feeder behind the lathe, by taking into account the overall dimensions and side plays of both machines. The coupling distance B should not exceed the bar-pusher max. extension A. Table 3. Max. bar-pusher extension Version A - Max extension (mm) 1218...
  • Page 37: Nose - Installation

    HANDLING AND INSTALLATION 302.087 4.4.4 Nose - Installation • Install the sleeve A in the bush holder device. • Install the oil recovery device B. • Connect the drain pipe to the tank. IDM - 3020870280.tif...
  • Page 38: Levelling And Alignment

    HANDLING AND INSTALLATION 302.087 4.4.5 Levelling and alignment ❑ Foreword Alignment between the feeder and lathe is the most critical installation phase; therefore, this operation should be carried out by experienced personnel with the greatest accuracy. CAUTION: bad alignment can be the main cause of feeder malfunction and resulting damage.
  • Page 39 HANDLING AND INSTALLATION 302.087 • Make the necessary corrections by adjusting the feet screws. IDM - 30208700690.tif ❑ Alignment • Position the bar pusher B at the in- let of spindle C of the lathe and check the alignment. • Position the bar pusher in the for- ward end-of-travel position, close to collet D of the lathe, and check...
  • Page 40: Feeder Fastening

    HANDLING AND INSTALLATION 302.087 4.4.6 Feeder fastening ❑ Ground fastening CAUTION: failure to fix the bar feeder to the ground or bad bar feeder fixing to the ground can be the main cause of bar feeder bad operation and resulting damaging. •...
  • Page 41: Accessories - Installation

    HANDLING AND INSTALLATION 302.087 4.5. ACCESSORIES - Installation 4.5.1 Precision facing device - Installation • Remove the screws and open the front cover. IEMCA228510061 INFORMATION: the figure shows a general example of in- stallation; contact IEMCA serv- department more information. •...
  • Page 42: Devices For Sliding Headstock Lathes - Installation

    HANDLING AND INSTALLATION 302.087 4.6. DEVICES FOR SLIDING HEADSTOCK LATHES - Installation 4.6.1 Bar-headstock synchronisation device- Installation • Remove the screws and open the front cover. IEMCA228510061 INFORMATION: figure shows a general example of in- stallation; contact IEMCA serv- department more information.
  • Page 43: Telescopic Front Nose - Installation

    HANDLING AND INSTALLATION 302.087 4.6.2 Telescopic front nose - Installation • Remove the fixed sleeve that had been installed to obtain alignment between the feeder and the lathe. • Fix the flange A (a general example is shown in the figure).
  • Page 44: Devices For Cam Lathes - Installation

    HANDLING AND INSTALLATION 302.087 4.7. DEVICES FOR CAM LATHES - Installation 4.7.1 Headstock return device - Installation • Remove the screws and open front cover A. Then re- move back cover B. IEMCA228510071 INFORMATION: the figure shows a general example of in- stallation;...
  • Page 45: Cam Box - Installation

    HANDLING AND INSTALLATION 302.087 • Install the (original lathe) spring L and adjust its tension through the ring nut M. • Refit the guard previously re- moved. IDM - 3020870740.tif 4.7.2 Cam box - Installation INFORMATION: the figure shows a general example of in- stallation;...
  • Page 46: Camshaft Release Device

    HANDLING AND INSTALLATION 302.087 4.7.3 Camshaft release device INFORMATION: the figures show a general example of instal- lation; contact IEMCA service department for more informa- tion. ❑ Radial version • Mount the articulation A in the flange B. • Mount the joint C in the articulation D and in the lathe control E.
  • Page 47: Lubricant Oil - Filling

    HANDLING AND INSTALLATION 302.087 After completing the above-described operations, the actuator rotation stroke should be adjusted (this oper- ation is necessary for both the radial version and the axial version). • Loosen the screws, move the slides Q, retighten the screws P.
  • Page 48: Pneumatic Connection

    HANDLING AND INSTALLATION 302.087 4.10. PNEUMATIC CONNECTION INFORMATION: the opera- tions described below refer only to bar feeders fitted with pneu- matic devices. F B A • Fill the tank of lubricator A remov- ing plug B or cup C; the oil level must reach the MAX.
  • Page 49: Adjustments And Setting-Up

    ADJUSTMENTS AND SETTING-UP 302.087 5.1. ADJUSTMENT AND SETTING-UP - Foreword DANGER - WARNING: do not perform any ad- These operations are listed and then described below: 5.2. General adjustments - Foreword justment while the feeder is in motion unless ex- 5.3.
  • Page 50: Feed Chain - Adjustment

    ADJUSTMENTS AND SETTING-UP 302.087 5.2.1 Feed chain - Adjustment • Open the upper guard. IDM - 3020870290.tif • Remove guard A. • Loosen nut B. • Stretch the chain, moving the pinion in the direction of the arrow and lock nut B. •...
  • Page 51: Setting-Up The Bar Feeder

    ADJUSTMENTS AND SETTING-UP 302.087 5.3. SETTING-UP THE BAR FEEDER ACCORDING TO THE BAR TO BE MACHINED Depending on the diameter of the bar previously ma- chined and that of the new cycle, various set-up oper- ations have to be performed. It is possible to establish the type of operation to be carried out with the aid of the following table.
  • Page 52 ADJUSTMENTS AND SETTING-UP 302.087 ❑ Example 1 • The previous machining cycle had been carried out un- replacing the bar pusher collet; • der these conditions: replacing the half-bushings; • setting up the guide channel closing mode; • Guide Bar-pusher Bar diameter replacing the nose;...
  • Page 53: Guide Channels, Bar Pusher And Collet - Replacement

    ADJUSTMENTS AND SETTING-UP 302.087 5.3.1 Guide channels, bar pusher and collet - Replacement • Bring the bar pusher “completely backwards” to the “BAR FEEDER ZERO SETTING” position. • Open top guard. IDM - 3020870290.tif • Insert the crank (supplied) in shaft A and move flag B of the bar pusher to the opening.
  • Page 54 ADJUSTMENTS AND SETTING-UP 302.087 • Loosen the screws and turn all the supports over backwards. IEMCA228510081 • Lift the upper guide channels. IEMCA228510181 • Remove the upper guides. IDM - 3020870420.tif...
  • Page 55 ADJUSTMENTS AND SETTING-UP 302.087 • Remove the bottom guides. IEMCA228510091 • Remove the inner sleeve and re- place it with another sleeve suita- ble for the bar to machine. IDM - 3020870420.tif • Replace the parts E, F and G with other parts suitable for the bar.
  • Page 56 ADJUSTMENTS AND SETTING-UP 302.087 • Turn the guide channel H over backwards, after screwing out the screws. IDM - 3020820070.tif • Remove the tube L (with the bar pusher inside). IDM - 3020870430.tif • Choose a suitable collet for the bar; check the “GUIDE CHANNELS - BAR PUSHER - REVOLV- ING TIPS - COLLETS - Choice manual”.
  • Page 57 ADJUSTMENTS AND SETTING-UP 302.087 • Screw the collet into a bar pusher suitable for the bar. • Insert the bar pusher in a tube suit- able for the bar ( ø < 26 mm ). IDM - 3020870460.tif • For bars with ø > 26 mm, rest the bar pusher on the relevant sup- ports.
  • Page 58 ADJUSTMENTS AND SETTING-UP 302.087 • Install the tube L. IDM - 3020870470.tif • Turn the guide channel H over for- wards and screw down the screws. IDM - 3020820090.tif • Close the top guides and make sure that the flag B is inserted well into the carriage seat.
  • Page 59: Half-Bushings - Replacement

    ADJUSTMENTS AND SETTING-UP 302.087 5.3.2 Half-bushings - Replacement • Remove the cover A, replace the two half-bushings B with other half-bushings suitable for the bar. • Put the cover back in place. IDM - 3020870480.tif 5.3.3 Guide channel closing - Set-up ❑...
  • Page 60: Nose - Replacement

    ADJUSTMENTS AND SETTING-UP 302.087 5.3.3 Nose - Replacement INFORMATION: after removing the nose, repla- ce the spindle liner. ❑ Fixed nose • Remove the oil recovery A. • Replace the sleeve B with the sleeve suitable for the bar. • Fit the oil recovery and position the drain pipe inside the tank.
  • Page 61: Bar Magazine - Adjustment

    ADJUSTMENTS AND SETTING-UP 302.087 5.3.4 Bar magazine - Adjustment • Loosen screws A and lift the plates B. • Insert a few bars. • Adjust the height of the plates. The distance between the plates and shim C must be slightly great- er than the bar diameter.
  • Page 62: Bar Selection Device - Adjustment

    ADJUSTMENTS AND SETTING-UP 302.087 5.3.4 Bar selection device - Adjustment • Lower the selectors to the lowest point of descent. IEMCA228510201 • Adjust the position of the selectors by using nuts A and B alternately. Nut A is used for adjusting the height, the nut B for transverse adjustments.
  • Page 63: Clamps - Adjustment

    ADJUSTMENTS AND SETTING-UP 302.087 5.3.5 Clamps - Adjustment • The bar feeder guide channels must be closed and the bars con- tained in the magazine must be aligned with the plate A. IEMCA228510141 • Close the upper guard. • Press to start the bar feeder.
  • Page 64 ADJUSTMENTS AND SETTING-UP 302.087 • Lift the top clamp all the way up via the screw B. Lower the bottom clamp via the screw C. IDM - 3020870540.tif • Close the clamps. IDM - 3020870550.tif • Lift the bottom clamp using screw C, until the bar axis is lifted by about 2 mm above the bar pusher D axis.
  • Page 65: Clutch Thrust - Adjustment

    ADJUSTMENTS AND SETTING-UP 302.087 5.3.6 Clutch thrust - Adjustment The feeding thrust received by the bar via the clutch must de adjusted according to the diameter of the bar itself. Adjustment can be carried out in three different ways: electronic adjustment, mechanical adjustment and ad- justment by changing the clutch pack configuration For the electronic adjustment, the values of a few pa- rameters must be changed;...
  • Page 66 ADJUSTMENTS AND SETTING-UP 302.087 Brake linings Disks First equipment configuration “Bottom” spacer “Top” spacer Supplied parts Brake linings Disks “Top” spacer Possible configurations Brake linings Disks “Top” spacer...
  • Page 67: Precision Facing Device - Adjustment

    ADJUSTMENTS AND SETTING-UP 302.087 5.4. PRECISION FACING DEVICE - ADJUSTMENT • Remove the screws and open front cover A. Then remove back cover IEMCA228510071 • Move the headstock forward to the maximum point of the working stroke. • Close latch C manually and posi- tion screw D at distance L, corre- sponding to the section of the bar to be faced.
  • Page 68: Cam Box - Timing

    ADJUSTMENTS AND SETTING-UP 302.087 5.5. CAM BOX - Timing If the feeder is equipped with a cam box, each cam should be timed to its own microswitch. The timing procedure is as follows. ❑ Microswitch function S90 - Ar feeding control Controls the bar feeding motor start and stop and must be activated whenever the collet opens.
  • Page 69 ADJUSTMENTS AND SETTING-UP 302.087 Microswitches S90 and S91 • Rotate manually shaft A up to a distance of 10 ° approx. from the collet opening, then S90 micros- witch cam until wheel B is re- leased. • Turn shaft A until the collet opens. •...
  • Page 70 ADJUSTMENTS AND SETTING-UP 302.087 PAGE LEFT BLANK INTENTIONALLY...
  • Page 71: Basic Information

    BASIC INFORMATION 302.087 6.1. DESCRIPTION OF THE CONTROLS The illustration shows the positions of both the electri- cal controls and hand-held keyboard. 302.087 Hand-held keyboard (for controls see section 6.2.) Bar feeder Stop button Bar feeder Start button Emergency Stop Main button switch...
  • Page 72: Description Of Keyboard Controls

    BASIC INFORMATION 302.060 6.2. DESCRIPTION OF KEYBOARD CONTROLS –Start buttons: opposite buttons that when pushed together will start some procedures. Press the two buttons, and at the same time, the key corresponding to the required function. – Selects the automatic mode. –...
  • Page 73 BASIC INFORMATION 302.087 Multifunction – Number setting. – Opens the guide channels. Hold down the two start buttons and then the key; release the two buttons and the key only when the movement has terminated. Multifunction – Number setting. – Moves the bar pusher to a high speed. Multifunction –...
  • Page 74: Indicator Lights - Description Of Indications

    BASIC INFORMATION 302.060 6.3. INDICATOR LIGHTS - Description of indications INFORMATION: The indicator light can also be placed on the rear part of the bar feeder where you find holes prepared for fixing and a slot to fit the ca- ble.
  • Page 75 BASIC INFORMATION 302.087 ❑ Solid bars Check that there is not too much rag on bar head, which might hinder insertion in the lathe collet. Check that there is not too much rag on bar rear end, which might hinder insertion in the bar-pusher collet. In any case, to improve operation during this phase, we advise to chamfer the bar as shown in the figure.
  • Page 76: Feeder Set-Up And Automatic Cycle Start

    BASIC INFORMATION 302.060 ❑ Pipes If pipes have to be machined, their rear ends should be chamfered as shown in the figure. IDM - 34.145Ec.0 6.5. FEEDER SET-UP AND AUTOMATIC CYCLE START The following list is a sequence of feeder set-up and automatic cycle start operations required if the feeder has to be started up for the first time.
  • Page 77: Bar Magazine - Filling

    BASIC INFORMATION 302.087 6.5.1 Bar magazine - Filling CAUTION: do not manually lift loads with weights exceeding those prescribed by the appli- cable regulations in force; ask for another work- er’s help if necessary. Wear personal protections prescribed by the ap- plicable regulations in force.
  • Page 78: Lubrication Oil - Flow Adjustment

    BASIC INFORMATION 302.060 6.5.2 Lubrication oil - Flow adjustment The oil flow in the guide channels is automatically activated during the bar feeder automatic cycle. The pump starts up after the bar feeder has performed a bar change and stops when the bar pusher comes close to the nose.
  • Page 79: Guide Channel Opening/Closing Mode

    BASIC INFORMATION 302.087 • Empty the remnant collection box during machining. CAUTION: do not manually lift weights exceed- ing those prescribed by the applicable regulations in force; ask for another worker’s help if neces- sary. Wear personal protections prescribed by the ap- plicable regulations in force.
  • Page 80 BASIC INFORMATION 302.060 ❑ Closing mode • If the carriage A is in its "BACK LIMIT STOP" position, close the guide channels by pressing the start buttons and A (“BACK LIMIT STOP” position) • If the carriage is at any point of its feeding stroke (area C), move it to its “BACK LIMIT STOP”...
  • Page 81: Cycle Actuation Mode In The "Step-By-Step" Function

    BASIC INFORMATION 302.087 6.5.5 Cycle actuation mode in the “STEP-BY-STEP” function Introduction Procedure This mode can be used for many reasons, as for in- • Press to start the bar feeder; stance: • to check a complete bar change cycle; •...
  • Page 82 BASIC INFORMATION 302.060 PAGE LEFT BLANK INTENTIONALLY...
  • Page 83: Bar Feeder Maintenance

    BAR FEEDER MAINTENANCE 302.087 7.1. MAINTENANCE - General rules DANGER - WARNING: carry out machine mainte- INFORMATION: oxidation can damage metal nance and cleaning while the machine is off. parts and electric equipment. Regular cleaning and maintenance are critical to en- To protect the bar feeder when you expect not to use sure smooth operation and longer machine service life.
  • Page 84: Scheduled Maintenance

    BAR FEEDER MAINTENANCE 302.087 7.2. SCHEDULED MAINTENANCE Table 1. Scheduled maintenance Frequency Bar feeder part Operation to carry out Hours Periodi- Every year cally 1250 2500 Half bushes • Revolving tip and collet Wear check Half bushes • Half-bushing Wear check Half bushes •...
  • Page 85: Lubricating Oil - Level Check

    BAR FEEDER MAINTENANCE 302.087 7.2.2 Lubricating oil - Level check CAUTION: use the personal protection devices prescribed by regulations in force. • Wait until the bar feeder has been switched off for at least six hours. • Check the level on indicator A. •...
  • Page 86: Clutch Oil - Checking

    BAR FEEDER MAINTENANCE 302.087 7.2.4 Clutch oil - Checking CAUTION: use the personal protection devices prescribed by regulations in force. • Remove guard A. • Position the clutch so that cap B is at the highest point. • Remove the cap. The oil level must reach the hole.
  • Page 87: Clutch Disks - Checking For Wear

    BAR FEEDER MAINTENANCE 302.087 • Position the clutch so that the hole in the cap is at the highest point. Pour in BP Energol HLP-D32 type oil; the oil level must reach the hole. • Screw the cap on and refit the guard previously re- moved.
  • Page 88: Feed Motor Brushes - Checking For Wear

    BAR FEEDER MAINTENANCE 302.087 • Remove cover C. • Loosen the ring nuts M and N to lower the clutch shaft and be able to remove the screws P and the pin Q. • Remove the plate R and the disks S with their brake linings.
  • Page 89: Air Filter Unit - Check

    BAR FEEDER MAINTENANCE 302.087 • Remove covers B and the brushes C. • Blow air inside to remove dust produced by wearing of the brushes. CAUTION: remove both plugs so that air blown into a hole can come out of the second hole. If only one cap is removed, dust will expand inside the motor and damage the motor.
  • Page 90: Axial Displacement Device - Use

    BAR FEEDER MAINTENANCE 302.087 7.3. AXIAL DISPLACEMENT DEVICE - Use • If the feeder is fixed to the bar, re- lease it. Disconnect any installed devices (e.g. the bar/headstock synchronizing device, the cam box, the camshaft release device etc.). • Loosen the screw completely.
  • Page 91: Troubles - Causes - Cures

    TROUBLES - CAUSES - CURES 302.087 8.1. GENERAL FAULTS TROUBLE CAUSES CURES No power. Check the electric connections. Open guard. Close the guard. Disconnect emergency The bar feeder will not start. Actuated emergency devices. devices. Reset the motor overload cut-out Motor thermal switch tripped with the special push-buttons.
  • Page 92: Insertion In The Collet - Faults

    TROUBLES - CAUSES - CURES 302.087 8.3. INSERTION IN THE COLLET - Faults TROUBLES CAUSES CURES Bad clamps adjustment. Adjust the clamps. The bar will not be inserted in Collet diameter not suitable for Change the collet. the collet. bar diameter. Too much rag on bar rear end.
  • Page 93: Part Replacement

    PART REPLACEMENT 302.087 9.1. FEED CHAIN - Replacement Replacement of the feed chain is a highly complex op- eration; call IEMCA after-sales service. 9.2. CLUTCH DISKS - Replacement To replace, follow the procedure described in para- graph 7.2.6. 9.3. FEED MOTOR BRUSHES - Replacement To replace, follow the procedure described in para- graph 7.2.7.
  • Page 94: Plc Battery - Replacement

    PART REPLACEMENT 302.087 9.4. PLC BATTERY - Replacement Replace the battery at least every year, and when the following message is displayed: INFORMATION: when this message is displayed, PLC battery exhausted the battery should be replaced within one day, oth- erwise, the “PLC/NC Software”...
  • Page 95: Keyboard Battery - Replacement

    PART REPLACEMENT 302.087 9.5. KEYBOARD BATTERY - Replacement The keyboard battery should be replaced every year. INFORMATION: failure to replace the battery can cause the calendar – clock memory to be delet- • Disconnect power. • Screw out the six screws and remove the two half- shells.
  • Page 96: Feed Motor Drive - Replacement

    PART REPLACEMENT 302.087 9.6. FEED MOTOR DRIVE - Replacement • Disconnect electric power, open the electrical switchboard doors. • Remove the drive A from its seat by lifting the lever B, and insert the new drive. IDM-3020870990.tif • Close the doors and connect electric power again. •...
  • Page 97: Recommended Spare Parts - List

    PART REPLACEMENT 302.087 9.7. RECOMMENDED SPARE PARTS - List The heavy-wear parts or easily broken parts are listed below (this list refers to bar feeder requirements for a two year’s period of normal use). Table 1. Original spares table Code Name Characteristics Notes...
  • Page 98 PART REPLACEMENT 302.087 PAGE LEFT BLANK INTENTIONALLY...
  • Page 99: List Of After-Sales Centers

    Email: Mail@lobers.de ITALY: IEMCA S.p.A. Via Granarolo, 167 Tel. 0546 / 698208 I-48018 Faenza (RA) Fax 0546 / 698290 Email: iemca@igmi.it IEMCA S.p.A. Via Granarolo, 167 Tel. 0546 / 698208 SWITZERLAND: (Canton ticino) I-48018 Faenza (RA) Telefax 0546 / 698290 Email: iemca@igmi.it...
  • Page 100 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 101 GUIDE CHANNELS GUIDE-BARRES BAR PUSHER POUSSETTE REVOLVING TIPS EMBOUTS TOURNANTS GENIUS 226 IDM - 062.048 Ec.0 30/10/02 REL. DATA...
  • Page 103 CONSULTING THE MANUAL • COMMENT CONSULTER CE MANUEL 302.062 Read this introductory section carefully; it will help you easily trace the data you require. This manual is divided into a number of parts which are in turn divided into a number of sections (see contents page). These contain de- tailed information relative to the equipping of the bar feeders depending on the cross-section of the barstock, its diameter, the type of collet to be used, etc.
  • Page 104 CONSULTING THE MANUAL • COMMENT CONSULTER CE MANUEL 302.062 Consult the "REVOLVING TIP - Table" section to select the revolving tip according to the diameter of the guide chan- BOSS 542 - MINIBOSS 325 nel and that of the bar pusher, and the collet model to be REVOLVING TIP - Table EMBOUT TOURNANT - Tableau used...
  • Page 105 CONSULTING THE MANUAL • COMMENT CONSULTER CE MANUEL 302.062 Consult the "001 - Conversion Tables" section which con- tains the conversion tables for defining the internal diameter of the collet depending on the: Conversion tables Tableaux de conversion - profile and cross-section of the barstock - the unit of measurement of the section dimensions (in millime- tres for square and hexagonal sections, and in inches for round and hexagonal sections).
  • Page 106 SYMBOLS AND ABBREVIATIONS • SYMBOLES ET ABRÉVIATIONS 302.062 ❑ Symbols Parts of the text which are of considerable importance are highlighted in bold and are preceded by the following symbols: CAUTION: indicates that it is necessary to adopt suitable measures for preventing accidents and damage to ob- jects.
  • Page 107 GENIUS 226 302.062 GUIDE-BARRES ET POUSSETTE - GUIDE CHANNELS AND BAR Tableau PUSHER - Table Le choix des guide-barres et de la poussette doit être The choice of guide channels and bar pusher must be fait en fonction du diamètre de la barre à usiner. Le made according to the diameter of the barstock.
  • Page 108 GENIUS 226 GENIUS 112-GENIUS 118-GENIUS 226 302.062 ❑ GENIUS 226 ❑ GENIUS 226 PRECAUTION: le champ d'application des pin- CAUTION: the field of application of collets for ces pour les diamètres des barres usinables dans machining specific bar diameters in the different chaque guide-barre est celui qui est indiqué...
  • Page 109 GENIUS 226 302.062 EMBOUT TOURNANT - Tableau REVOLVING TIP - Table Le choix de l’embout tournant doit être fait en fonction The choice of the revolving tip depends on the diame- du diamètre des guide-barres, de celui de la poussette ter of the guide channel, that of the bar pusher and the et de la version de l’enclenchement de la pince.
  • Page 110 GENIUS 112-GENIUS 118-GENIUS 226 302.062 ❑ GENIUS 226 ❑ GENIUS 226 øB øC (mm) (mm) øGR (mm) See section Collet version - Guide channel Bar pusher Revolving tip Revolving tip code Voir section (type of coupling) diameter Code embout diameter diameter Version pince - D GENIUS 112 -...
  • Page 111 GENIUS 226 GENIUS 11GENIUS 226 302.062 EMBOUTS TOURNANTS øGR 15÷29 - REVOLVING TIPS øGR 15÷29 - Tableau Table ❑ ❑ ❑ ❑ Pour pinces à accouplement fileté (IEMCA) ❑ ❑ ❑ ❑ For collet with threaded coupling (IEMCA) Collet • Pince See section •...
  • Page 112 GENIUS 226 302.062 EMBOUTS TOURNANTS øGR 15÷29 - REVOLVING TIPS øGR 15÷29 - Tableau Table ❑ Pour pinces à accouplement avec goupille ❑ For collet with pin coupling (SCHL) (SCHL) 602P Collet • Pince 602P See section • Voir fascicule See section •...
  • Page 113 GENIUS 226 302.062 EMBOUTS TOURNANTS øGR REVOLVING TIPS øGR 7,5÷8,5 - 7,5÷8,5 - Tableau Table ❑ ❑ ❑ ❑ Pour pinces à accouplement fileté (IEMCA) ❑ ❑ ❑ ❑ For collet with threaded coupling (IEMCA) See section • Voir fascicule Collet •...
  • Page 114 GENIUS 226 302.062 EMBOUTS TOURNANTS øGR 10÷12 - REVOLVING TIPS øGR 10÷12 - Tableau Table ❑ ❑ ❑ ❑ Pour pinces à accouplement fileté (IEMCA) ❑ ❑ ❑ ❑ For collet with threaded coupling (IEMCA) Collet • Pince See section • Voir fascicule See section •...
  • Page 115 GENIUS 226 302.062 EMBOUTS TOURNANTS øGR 10÷12 - REVOLVING TIPS øGR 10÷12 - Tableau Table ❑ Pour pinces à accouplement avec goupille ❑ For collet with pin coupling (SCHL) (SCHL) 602P Collet • Pince 602P See section • Voir fascicule See section •...
  • Page 117 CONVERSION TABLES TABLEAUX DE CONVERSION 01/06/01 REL. DATA...
  • Page 118 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 119 302.062 BARRES HEXAGONALES (unité de HEXAGONAL BARS (unit of mesure “millimètres”) - Tableau measurement “millimetres”) - Table Avant de procéder au choix de la pince en acier, il est Before selecting the steel collet, define the internal dia- nécessaire d’ établir son diamètre interne øA, après meter øA by consulting the table below.
  • Page 121 302.062 BARRES CARRÉES (unité de SQUARE BARS (unit of mesure “millimètres”) - Tableau measurement “millimetres”) - Table Avant de procéder au choix de la pince en acier, il est Before selecting the steel collet, define the internal dia- nécessaire d’ établir son diamètre interne øA, après meter øA by consulting the table below.
  • Page 123 302.062 BARRES HEXAGONALES (unité de HEXAGONAL BARS (unit of mesure “pouces”) - Tableau measurement “inches”) - Table Avant de procéder au choix de la pince en acier, il est Before selecting the steel collet, define the internal dia- nécessaire d’établir son diamètre interne øA, après meter øA by consulting the table below.
  • Page 125 302.062 BARRES RONDES (unité de mesure ROUND BARS (unit of “pouces”) - Tableau measurement “inches”) - Table Avant de procéder au choix de la pince en acier, il est Before selecting the steel collet, define the internal dia- nécessaire d’ établir son diamètre interne øA, après meter øA by consulting the table below.
  • Page 127 302.062 INCH/MM CONVERSION TABLE TABLE DE CONVERSION POUCES / MILLIMÈTRES Inch/pouces Inch fraction Fraction de pouce MM/millimètres 25,400 0 50,800 0 76,200 0 1/64 0,015 625 0,396 9 25,796 9 51,196 9 76,596 9 1/32 0,031 25 0,793 8 26,193 8 51,593 8 76,993 8 3/64...
  • Page 128 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 129 COLLETS FOR BARS PINCES POUR BARRES 30/10/02 REL. DATA...
  • Page 130 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 131 302.062 PINCES POUR BARRES - COLLETS FOR BARS - Table Tableau CAUTION: the external diameter of the collet PRECAUTION: le diamètre externe de la pince must be at least 0.5 mm less than the external di- doit être inférieur d’au moins 0,5 mm au diamètre ameter of the bar pusher.
  • Page 132 302.062 øF øF øF øF øF M5x0.5 M6x0.75 M7x0.75 M8x1 M10x1 øA CH10 CH13 CH17 øD 7.5 øD 10 øD 12 øD 15 øD 20 5/64” 011070200 011100200 011120200 011070210 011100210 011120210 011070220 011100220 011120220 011070230 011100230 011120230 3/32” 011070240 011100240 011120240 011070250...
  • Page 133 302.062 øF øF øF øF øF M5x0.5 M6x0.75 M7x0.75 M8x1 M10x1 øA CH10 CH13 CH17 øD 7.5 øD 10 øD 12 øD 15 øD 20 011070590 011100590 011120590 011150590 011200590 15/64” 011070600 011100600 011120600 011150600 011200600 011070610 011100610 011120610 011150610 011200610 011070620 011100620...
  • Page 134 302.062 øF øF øF øF øF øF M7x0.75 M8x1 M8x1 M8x1 M8x1 M10x1 øA CH10 CH13 CH13 CH13 CH16 CH17 øD 12 øD 15 øD 16 øD 17 øD 18 øD 20 011120950 011150950 011200950 3/8” 011120960 011150960 011200960 011120970 011150970 011200970 011120980...
  • Page 135 302.062 øF øF øF øF øF øF M8x1 M10x1 M10x1 M10x1 M10x1 M10x1 øA CH16 CH17 CH19 CH22 CH24 CH28 øD 19 øD 20 øD 23 øD 25 øD 27 øD 30 011201400 011231400 14.25 011201420 011231420 14.5 011201450 011231450 14.75 011201470 011231470...
  • Page 136 302.062 øF øF øF øF M10x1 M10x1 M10x1 M10x1 øA CH24 CH24 CH28 CH30 øD 27 øD 29 øD 30 øD 32 23.75 011272370 011302370 15/16” 011272400 011292400 011302400 24.25 011272420 011292420 011302420 24.5 011272450 011292450 011302450 24.75 011272470 011292470 011302470 011272500 011292500...
  • Page 137 012 - 077 - 377 COLLETS FOR TUBES PINCES POUR TUBES 30/10/02 REL. DATA...
  • Page 138 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 139 012-077-377 302.062 012-077-377 012-077-377 PINCES POUR COLLETS FOR TUBES - Tableau TUBES - Table PRECAUTION: le diamètre externe de la pince CAUTION: the external diameter of the collet doit être inférieur d’au moins 0,5 mm au diamètre must be at least 0.5 mm less than the external di- externe de la poussette.
  • Page 140 012-077-377 302.062 øA øF øF øF øF øF øF øF M7x0.75 M8x1 M10x1 M17x1 M10x1 M10x1 M25x1.5 CH10 CH13 CH17 CH22 CH22 CH24 CH27 øD 15-16 øD 12 øD 15 øD 20 øD 24 øD 25 øD 27 øD 29 012151100 377201100 077241100...
  • Page 141 012-077-377 302.062 øF øF øF øF øF øF M17x1 M17x1 M17x1 M25x1.5 M25x1.5 M25x1.5 øA CH24 CH24 CH27 CH27 CH27 CH29 øD 27 øD 25-27 øD 29 øD 30 øD 32 øD 35 077252300 23.5 59/64" 377272350 077272350 15/16" 377272400 077272400 24.5 377272450...
  • Page 142 012-077-377 302.062 øF øF øF øF øF M25x1.5 M25x1.5 M25x1.5 M25x1.5 M25x1.5 øA CH36 CH38 CH41 CH46 CH50 øD 40 øD 42 øD 44-45 øD 49 øD 54-55 377403400 1"3/8 377403500 377403600 377403700 1”1/2 377423800 377423900 377424000 377444000 40.5 377444050 377444100 41.5 377444150...
  • Page 143 012-077-377 302.062 øF øF øF M25x1.5 M25x1.5 M25x1.5 øA CH55 CH60 CH60 øD 59 øD 64 øD 68 52.5 377595250 377595300 53.5 377595350 2”1/8 377595400 54.5 377595450 377595500 55.5 377595600 377595600 56.5 377645650 377645700 57.5 377645750 377645800 58.5 377645850 377645900 59.5 377646000 377646000...
  • Page 144 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 145 COLLETS FOR TUBES PINCES POUR TUBES 30/10/02 REL. DATA...
  • Page 146 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 147 302.062 PINCES POUR TUBES - COLLETS FOR TUBES - Table Tableau CAUTION: the external diameter of the collet must be at least 0.5 mm less than the external di- PRECAUTION: le diamètre externe de la pince ameter of the bar pusher. doit être inférieur d’au moins 0,5 mm au diamètre Note for ordering externe de la poussette.
  • Page 148 302.062 øF øF øF øF øF M6x0.75 M7x0.75 M8x1 M10x1 M10x1 øA CH10 CH13 CH17 CH22 øD10 øD 12 øD 15 øD 20 øD 25 216100660 216120660 216150660 216100670 216120670 216150670 17/64" 216100680 216120680 216150680 216100690 216120690 216150690 216100700 216120700 216150700 216100710 216120710...
  • Page 149 EJECTOR ÉJECTEUR 30/10/02 REL. DATA...
  • Page 150 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 151 302.062 ÉJECTEURS - GUIDES Ø<30 - EJECTORS - GUIDES Ø<30 - TABLEAU TABLE PRECAUTION: le diamètre externe de l’éjecteur CAUTION: the external diameter of the collet doit être inférieur d’au moins 0,5 mm au diamètre must be at least 0.5 mm less than the external di- externe de la poussette.
  • Page 153 302.062 ÉJECTEURS - GUIDES Ø>32 - EJECTORS - GUIDES Ø>32 - TABLEAU TABLE PRECAUTION: le diamètre externe de l’éjecteur CAUTION: the external diameter of the collet doit être inférieur d’au moins 0,5 mm au diamètre must be at least 0.5 mm less than the external di- externe de la poussette.
  • Page 155 601P “UNILOCK” COLLETS FOR BARS PINCES “UNILOCK” POUR CARRÉES 01/06/01 REL. DATA...
  • Page 156 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 157 601P 302.062 601P 601P PINCES “UNILOCK” POUR “UNILOCK” COLLETS FOR BARRES CARRÉES - Tableau SQUARE BARS - Table AVERTISSEMENT: pour définir le diamètre in- INFORMATION: for defining the internal diame- terne øA ne pas consulter le fascicule “001 - Ta- ter øA do not consult “001 - Conversion Tables”...
  • Page 158 601P 302.062 +0.1 øA øF øF øF øF M5x0.5 ø 8 G6 ø 11 G6 ø 14 G6 E=Sx1.414 ----0 øD 25 øD 29 øD 32 øD 36 18.38 17.4 601P25174 19.80 18.8 601P25188 21.21 20.2 601P25202 22.62 21.6 601P29216 24.04 601P29230 25.45...
  • Page 159 601P 302.062 601P 601P “UNILOCK” COLLETS FOR PINCES “UNILOCK” POUR HEXAGONAL BARS - Table BARRES HEXAGONALES - Tableau INFORMATION: for defining the internal diame- AVERTISSEMENT: pour définir le diamètre in- terne øA ne pas consulter le fascicule “001 - Ta- ter øA do not consult “001 - Conversion Tables”...
  • Page 160 601P 302.062 +0.1 øA øF øF øF øF øF 14 G6 20 G6 20 G6 20 G6 20 G6 E=SX1.154 ----0 øD 21 øD 25 øD 29 øD 32 øD 36 1/2” 14.65 13.7 601P21137 601P25137 601P2140 601P25140 16.16 15.2 601P21152 601P25152 9/16”...
  • Page 161 602P COLLETS FOR BARS PINCES POUR BARRES 01/12/01 REL. DATA...
  • Page 162 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 163 602P 302.062 602P 602P COLLETS FOR BARS - Table PINCES POUR BARRES - Tableau PRECAUTION: le diamètre externe de la pince CAUTION: the external diameter of the collet doit être inférieur d’au moins 0,5 mm au diamètre must be at least 0.5 mm less than the external di- externe de la poussette.
  • Page 164 602P 302.062 øF øF øF øF ø8 G6 ø11 G6 ø14 G6 ø20 G6 øA øD 12 øD 15 øD 20 øD 25 13/64” 602P12052 602P15052 602P12053 602P15053 602P12054 602P15054 602P12055 602P15055 7/32” 602P12056 602P15056 602P12057 602P15057 602P12058 602P15058 602P12059 602P15059 15/64”...
  • Page 165 602P 302.062 øF øF øF øF øF øF ø8 G6 ø11 G6 ø11 G6 ø11 G6 ø14 G6 ø20 G6 øA øD 12 øD 15 øD 16 øD 18 øD 20 øD 25 602P12093 602P15093 602P20093 602P25093 602P12094 602P15094 602P20094 602P25094 602P12095 602P15095...
  • Page 166 602P 302.062 øA øF øF øF øF øF øF ø11 G6 ø14 G6 ø14 G6 ø14 G6 ø20 G6 ø20 G6 øD 18 øD 20 øD 21 øD 23 øD 25 øD 27 5/8” 602P18160 602P20160 602P23160 602P25160 602P23162 16.25 41/64”...
  • Page 167 602P 302.062 øA øF øF øF øF øF øF ø20 G6 ø20 G6 ø20 G6 ø20 G6 ø20 G6 ø20 G6 øD 25 øD 27 øD 29 øD 32 øD 35 øD 36 602P25220 602P27220 602P25222 602P27222 602P25225 22.25 7/8” 602P27225 22.5 602P25220...
  • Page 168 602P 302.062 øA øF øF øF øF øF ø20 G6 ø20 G6 ø20 G6 ø20 G6 ø20 G6 øD 32 øD 35 øD 36 øD 42 øD 45 602P32290 602P35290 602P36290 29.25 602P32292 602P35292 602P36292 29.5 602P32295 602P35295 602P36295 29.75 602P32297 602P35297 602P36297...
  • Page 169 602P 302.062 øA øF øF øF ø20 G6 ø20 G6 ø20 G6 øD 42 øD 45 øD 51 602P42380 602P45380 38.25 602P42382 602P45382 38.5 602P42385 602P45385 38.75 602P42387 602P45387 602P42390 602P45390 39.25 602P42392 602P45392 39.5 602P42395 602P45395 39.75 602P42397 602P45397 602P51397 602P42400 602P45400...
  • Page 171 602P..011 EJECTOR ÉJECTEUR IDM - 062.076 Ec.0 01/06/00 REL. DATA...
  • Page 172 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.
  • Page 173 602P..011 302.062 602P..011 602P..011 ÉJECTEURS - GUIDES EJECTORS - GUIDES Ø13÷28 - TABLEAU Ø13÷28 - TABLE PRECAUTION: le diamètre externe de l’éjecteur CAUTION: the external diameter of the collet doit être inférieur d’au moins 0,5 mm au diamètre must be at least 0.5 mm less than the external di- externe de la poussette.
  • Page 174 GENIUS 112 GENIUS 226 GUÍA OPERATIVA DEL TECLADO PARA EL TECNICO AUTORIZADO 29/05/00 227005505 REL. DATA COD.

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