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pyromation 442 Series Installation And Operating Instructions Manual

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Series 442 Installation and Operating Instructions
1 SAFETY NOTES
Safe and secure operation of the head transmitter can only be guaranteed if the operating instructions and all safety notes
contained are, understood, and followed.
1.1 Correct Use
The unit is a universal, presettable temperature transmitter for resistance thermometer (RTD), thermocouple (TC) as well as
resistance and voltage sensors. The unit is constructed for mounting in a connection head (form B) and field housing. The
manufacturer cannot be held responsible for damage caused by misuse of the unit.
Separate Ex (hazardous area) documentation is attached with this operating manual as drawing M006601, for measurement
systems in hazardous areas. The installation conditions and connection values indicated in these instructions must be followed!
1.2 Installation and operation
The unit is constructed using the most up-to-date production equipment and complies with the safety requirements of the EU
guidelines. If it is installed incorrectly or is misused then certain application dangers can occur. Trained personnel must do
installation, wiring and maintenance of the unit. These personnel must have read and understood these instructions and must
follow them to the letter.
1.3 Operational safety - Hazardous areas
When installing the unit in a hazardous area the national safety requirements must be met. Make sure that all personnel are
trained in these areas. The measurement and safety rules must be followed in all these installations.
2 FUNCTION AND SYSTEM CONSTRUCTION
2.1 Function
Electronic monitoring and transformation of various input signals into an analog output signal in industrial temperature
measurement. The head transmitter is mounted in a connection head (form B) or separated from the sensor in a field housing.
Setting up of the head transmitter is done using a "HART
2.2 Measurement system
Transforming the following input signals:
• Resistance thermometers (RTD) and resistance sensors (in 2, 3 or 4 wire connection systems)
• Thermocouples (TC)
• Voltage sensors into a scalable analog output signal (4...20 or 20...4) mA
Fault monitoring of:
• Measurement range override or undercut
• Sensor breakage and short circuit - not for thermocouples (TC)
3 INSTALLATION
3.1 Installation conditions
(-40 to 85) °C [-40 to 185] °F (For hazardous areas, see drawing M006601)
Ambient temperature:
Installation area:
Field housing; connection head Form B according to DIN 43 729
Installation angle:
No limit
Safety notes: The unit must only be powered by a power supply that operates using an IEC 61010-1 compliant energy limited
circuit.
3.2 Installation
• Feed the sensor leadwires through the central hole in the head transmitter
• Position the head transmitter in the connection head in such way so that the current output terminals (terminals 1 and 2) are
towards the cable entry gland.
• Feed the mounting screws (M4 x 20 mm long for form B heads) through the holes in the head transmitter.
• Screw the head transmitter into the field housing using a screwdriver while not over tightening.
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Phone (260) 484-2580
Communicator DXR 275" or PC and configuration software.
FAX (260) 482-6805 or (800) 837-6805
 Copyright 2006 Pyromation, Inc., All rights reserved.
www.pyromation.com
442-D

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Summary of Contents for pyromation 442 Series

  • Page 1 • Feed the mounting screws (M4 x 20 mm long for form B heads) through the holes in the head transmitter. • Screw the head transmitter into the field housing using a screwdriver while not over tightening.  Copyright 2006 Pyromation, Inc., All rights reserved. •...
  • Page 2 B = Loop power supply  C = HART transmitter D = PLC with passive input  Copyright 2006 Pyromation, Inc., All rights reserved. • • 2 of 11 Phone (260) 484-2580 FAX (260) 482-6805 or (800) 837-6805 www.pyromation.com...
  • Page 3: Operation

    6.3 Installation Once the power supply has been connected the head transmitter is operational.  Copyright 2006 Pyromation, Inc., All rights reserved. • • 3 of 11 Phone (260) 484-2580 FAX (260) 482-6805 or (800) 837-6805 www.pyromation.com...
  • Page 4 Selection of all head transmitter functions using the HART hand module is done with various menu levels with the help of the Pyromation function matrix (see figure 6-2). All head transmitter functions are described in 6.6, Description of unit functions. What needs to be done: Switch on the hand module: ...
  • Page 5 Entry of zero point correction (Offset). Entry: (-10.00 to 10.00) °C (°C, °F, K) • V0H5 0.00 °C Hint! Entry returns to factory default values when changing sensor type!  Copyright 2006 Pyromation, Inc., All rights reserved. • • 5 of 11 Phone (260) 484-2580 FAX (260) 482-6805 or (800) 837-6805 www.pyromation.com...
  • Page 6 Entry of RTD Connection mode Entry: 2 wire • V2H6 3 wire 4 wire • RTD connection 3 wire  Copyright 2006 Pyromation, Inc., All rights reserved. • • 6 of 11 Phone (260) 484-2580 FAX (260) 482-6805 or (800) 837-6805 www.pyromation.com 442-D...
  • Page 7 • V9H4 Hint! Max. process value will be changed to the actual process value on write. On reset to factory default, the default value is entered. -10 000  Copyright 2006 Pyromation, Inc., All rights reserved. • • 7 of 11...
  • Page 8 8010 indicates version 1.0 • Software Rev. Serial Number 8-digit display of Pyromation device serial numbers • VAH4  Copyright 2006 Pyromation, Inc., All rights reserved. • • 8 of 11 Phone (260) 484-2580 FAX (260) 482-6805 or (800) 837-6805 www.pyromation.com...
  • Page 9: Maintenance

    Enter other values for measured value range start Warning: Measured value too large Enter other values for measured range end Unit is reset (to factory default settings) None  Copyright 2006 Pyromation, Inc., All rights reserved. • • 9 of 11 Phone (260) 484-2580 FAX (260) 482-6805 or (800) 837-6805 www.pyromation.com...
  • Page 10 Incorrect sensor type set in the Sensor type Incorrect programming. device function. Set the correct sensor type.  Copyright 2006 Pyromation, Inc., All rights reserved. • • 10 of 11 Phone (260) 484-2580 FAX (260) 482-6805 or (800) 837-6805 www.pyromation.com...
  • Page 11 ≥ 21 mA) (terminal diagram). Incorrect sensor type set in the Sensor type Incorrect programming device function. Set the correct sensor type.  Copyright 2006 Pyromation, Inc., All rights reserved. • • 11 of 11 Phone (260) 484-2580 FAX (260) 482-6805 or (800) 837-6805 www.pyromation.com...