01.10.2013 CONTENTS PAGE NO INTRODUCTION OF THE MACHINE AND THE AREAS OF USE…...2 WARRANTEE..……………………............2 NONWARRANTABLE SITUATIONS.......……………...2 RULES GOVERNING SECURITY AND PREVENTION OF ACCIDENTS...2 SECURITY SIGNS..................3 PORTAGE OF THE MACHINE..............4 CONTROLLING THE MACHINE……………………………………………..5 MAINTENANCE………………………………………………………….……...7 DAILY MAINTENANCE ……………………………………………...7 8.1. 8.2. GENERAL MAINTENANCE............8 TECHNICAL PROPERTIES................10 READING FERTILIZER POURING TABLE..……………………………..11 ADJUSTING THE EXTENT OF THE WORK AND THE AMOUNT……..12...
01.10.2013 INTRODUCTION OF THE MACHINE AND THE AREAS OF USE Wagon is manufactured by Dönder in compliance with European standards. Wagon’s most appropriate areas of use are seed drilling and fertilizer spreading. Also it is also capable of pouring mineral fertilizer in granule or powder form; as well as salt; sand and pallet poultry manure.
01.10.2013 o Familiarize with the rules governing health, security and prevention of accidents apart from the ones specified in this manual. o Warning and information signs posted on the machine includes significant information for secure use. Meanings of the those signs should be thorougly learned. o Check whether the lights and warning devices of your machine are intact and properly operating or not.
01.10.2013 1) Pay attention to shaft. 2) Power take-off speed is 540 rpm. 3) Warning! Do not enter between the machine and the tractor. 4) Check the manual. 5) Warning! Do not approach manually. 6) Machine loading/hanging point. 7) Grease lifting greasing point. 8) Do not connect trailer to the back of the machine.
01.10.2013 CONTROLLING THE MACHINE Machine has four parts which need to be checked before operation. Figure-1 - 5 -...
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01.10.2013 Hydraulic array connected to the tractor; enables starting and stopping the flow of the material out of the vessel. Array controlling band speed; the part on the left back side when looked at from the back. Cover level ; sets the amount of the material flowing out of the vessel. By loosing the lever handle, you can shift the indicator up down on the table.
01.10.2013 Second Part; Changing the positions of wings on the disc affects the width of spreading. As the position of the wing gets close to the position 1 on the disc, width of spread increases. Turning direction of the discs, and the connection of the wings are as shown on the below pictures. Short wings on the disc, much more influence the center of extent of the spreading task.
01.10.2013 8.2 GENERAL MAINTENANCE Nuts and bolts should be checked each 50 hours. Pto shaft should be greased every 10 hours. By detaching their covers, every 10 hours check the tightness of the straps which rotate the discs. See picture 2. Every 5 hours, grease the array controlling band speed shown with code B at Picture 1.
01.10.2013 READING FERTILIZER SPEADING TABLE Amount of fertilizer to be spreaded per hectare can be detected on the SPRADING TABLE on the back of the table. On the table, there are columns indicating work extent. Those columns indicate the amount of the fertilizer per liter to be spreaded according to the work extent.
01.10.2013 Machine is mounted according to Z:22-54 jags. Explanations and examples shall be made with reference to column Z:22-54. If you like to use columns 12-60, stand on the left back side of the machine; and remove the moving wheels and gear box cover. Loosen the tension gear, attach the chain on gears 22-54 to 12-60 gears and tighten the tension gear.
01.10.2013 We shall use the line where number 317 which is closest to 300 kg and situated on the kg/ha column. By applying these values, our machine can be adjusted to spread 317 kg urea fertilizer over a hectar of 12 meters wide. To achive that, follow the below steps. 1.
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01.10.2013 6. Put the 5 catch pits in order in regular intervals in work extent. Spread fertilizer the way shown on the picture, and follow the direction shown by arrow. 7. Separately weigh and note down the fertilizers poured into the catch pits in an order according to their position.
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01.10.2013 Percentage collected by each pit is estimated. Five values of percentage are found. Percentage of the first pit = amount of fertilizer (gr) collected by the first pit/average value x 100. 10. On the below schema, estimated percentage value of the pits according to meters is drawn.
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01.10.2013 15. In cases of concentration or spreading of less fertilizer in the very center of the work extent, adjustment can be managed by opening/ closing the cover on the short wing. Adjustments made here will only influence the center of work extent in minimum level. If the cover is opened, more fertilizer will be spreaded on the center of the work extent.
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