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Hutchinson RODGARD RUNFLAT Installation Instructions And User Manual

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DEFENSE & MOBILITY SYSTEMS
RODGARD RUNFLAT SYSTEM
Instruction and User Guide
Rodgard Runflat System Instruction and User Guide
Page 1 of 25
Rev: 060520

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Summary of Contents for Hutchinson RODGARD RUNFLAT

  • Page 1 DEFENSE & MOBILITY SYSTEMS RODGARD RUNFLAT SYSTEM Instruction and User Guide Rodgard Runflat System Instruction and User Guide Page 1 of 25 Rev: 060520...

  • Page 2: Table Of Contents

    SAFETY NOTES AND ASSEMBLY PREPARATION ..........6 RODGARD RUNFLAT DISASSEMBLY INSTRUCTIONS ........7-10 RODGARD RUNFLAT INSPECTION CRITERIA ........... 11 HOW TO ORDER RODGARD RUNFLAT COMPONENTS ........12 RODGARD RUNFLAT PART NUMBERS ............. 13 RODGARD RUNFLAT INSTALLATION AND TPMS RELOCATION INSTRUCTIONS ..........................

  • Page 3: Rodgard Runflat Kit Contents

    2 x Eye Bolt 1 x Hutchinson Runflat Label 2 x Spanner Nut 1 x Rodgard 1 x Spanner Runflat System Adjustment Tool User Guide 2 x Thumb Screw Rodgard Runflat System Instruction and User Guide Page 3 of 25 Rev: 060520...
  • Page 4 1 x #5-40 Nylon Lock Nut Part Number: RP-14837-07 2 x #8 Self-Tapping Screws Part Number: RP-12370-01 Not Included In The TPMS Relocation Kit: TPMS Sensor Silicon Sealant/Adhesive Power drill Rodgard Runflat System Instruction and User Guide Page 4 of 25 Rev: 060520...

  • Page 5: Required Hand Tools, Equipment And Hardware (Not Included)

    REQUIRED HAND TOOLS, EQUIPMENT AND HARDWARE Not included in the Rodgard Runflat kit: Wheel Tape Measurer Tire Pliers Tire Mounting Grease/Soap Standard Tubeless Tire Mounting Machine* Wooden Blocks Bead Breaker Slide Hammer Tire Valve Core Remover 9/16” [14 mm] Socket...

  • Page 6: Safety Notes And Assembly Preparation

    PAMPLET ARE NOT FOLLOWED BY THE USER. • The Rodgard Runflat System is installed during the tire installation. • The instructions in this user guide are intended for standard Rodgard Runflat systems only. If different hardware is included in your kit, please contact Hutchinson.

  • Page 7: Rodgard Runflat Disassembly Instructions

    STEP 2 Disassembly: Use Tire Mounting Machine (3) to unseat both inboard and outboard tire beads. If machine is not available, use bead breaker (4). -or- Rodgard Runflat System Instruction and User Guide Page 7 of 25 Rev: 060520...
  • Page 8 -or- Disassembly: STEP 4 Use Wooden Blocks (10) to create space to access runflat. Locate and remove both Hex Head Bolts(H) with a Socket Extension Ratchet (5). Rodgard Runflat System Instruction and User Guide Page 8 of 25 Rev: 060520...
  • Page 9 Disassembly: STEP 5 Remove Wooden Blocks (10). Insert Tire Iron (6) to remove Runner (1). Disassembly: STEP 6 Tilt Tire (2) and remove each Roller Segment (B). Rodgard Runflat System Instruction and User Guide Page 9 of 25 Rev: 060520...
  • Page 10 Disassembly: STEP 7 Using a Tire Mounting Machine (3) or a Tire Iron (6), remove bottom tire bead out of the rim. -or- Rodgard Runflat System Instruction and User Guide Page 10 of 25 Rev: 060520...

  • Page 11: Rodgard Runflat Inspection Criteria

    Rodgard Runflat can be re-used when replacing the tire. Due to the nature of the product and materials used, Hutchinson cannot warranty future performance or be held liable for any assessment with the form, fit or function of the product under the depicted criteria.
  • Page 12 HOW TO ORDER RODGARD RUNFLAT PARTS If a Rodgard Runflat needs to be reordered, refer to Hutchinson Runflat Label (M) for the part number. 2. If there is no label, record all wheel markings. Whether you are using a steel or alloy wheel, there is usually an area on the rim where the manufacturer stamps various codes, or wheel markings.
  • Page 13 17” Runflat Lubricant Packet MP-13240-01 (118ml / 4oz) Thread Locker MP-10535-01 (1ml / .034 oz) Rubber Friction Strip RP-12710-01 Hutchinson Installation Label RP-13808-01 Hutchinson Runflat Label RP-13983-01 Rodgard Runflat System Instruction and User Guide Page 13 of 25 Rev: 060520...

  • Page 14: Rodgard Runflat Installation And Tpms Relocation Instructions

    RODGARD RUNFLAT INSTALLATION AND TPMS RELOCATION INSTRUCTIONS Assembly: STEP 1 Install Hutchinson Installation Label (L) on outside of the Wheel (1) near valve. Install Hutchinson Runflat Label (M) on Wheel (1) near valve. Make sure area is free of dirt and grease.
  • Page 15 (E) to the end of the Eyebolt (D) by hand or with the Spanner Adjustment Tool (F). Assembly: STEP 4 Apply Rubber Friction Strip (K) to inside center of the Runner (A) opposite the opening Rodgard Runflat System Instruction and User Guide Page 15 of 25 Rev: 060520...
  • Page 16 Evenly apply packet of Runflat Lubricant (I) to outside of the Runner (A) bearing surface Assembly: STEP 6 Apply Tire Mounting Grease/Soap (9) on the bead of the Tire (2). Rodgard Runflat System Instruction and User Guide Page 16 of 25 Rev: 060520...
  • Page 17 Install Metal Tire Valve Stem (C) on Wheel (1). Assembly : (TPMS Relocation Bracket) STEP 8 Add a small amount of Silicone (2) to the Bracket (A). For illustration purposes only. Rodgard Runflat System Instruction and User Guide Page 17 of 25 Rev: 060520...
  • Page 18 Attach the TPMS Sensor (1) to the Bracket (A) using the Socket Head Screw (B). Tighten until snug with the Nylon Lock Nut (C). If your TPMS does not fit the bracket supplied, contact Hutchinson for a replacement bracket; (716) 852-1435 or runflats@hutchinsoninc.com. Assembly : (TPMS Relocation Bracket) STEP 10 Attach the assembled TPMS Sensor (1) and Bracket (A) from Step 9 to the Roller Segment 90̊...
  • Page 19 Tire Irons (6). -or- Assembly: STEP 12 Separate the Roller Segments (B) opposite from the Roller Segment joint measured in Step #3. Begin installing the Roller Segments (B). Rodgard Runflat System Instruction and User Guide Page 19 of 25 Rev: 060520...
  • Page 20 Wheel (1). Make sure the location of the Metal Tire Valve Stem (C) is aligned to the center of the open gap of the Runner (A). Rodgard Runflat System Instruction and User Guide Page 20 of 25 Rev: 060520...
  • Page 21 Assembly: STEP 16 Rotate the entire unit until the hardware location of the Roller Segments (B) is approximately 90̊ from the Valve Stem (C). For illustration purposes only. 90˚ Rodgard Runflat System Instruction and User Guide Page 21 of 25 Rev: 060520...
  • Page 22 While pulling the tire bead back with a Tire Iron (6), orient the Eye Bolt (L) so the eye is visible through the hole in the Roller Segments (B). Rodgard Runflat System Instruction and User Guide Page 22 of 25...
  • Page 23 Wheel (1). Tighten both ends equally until the Roller Segments (B) have a gap between 6 – 16mm. Use a standard tape measure to verify gap. Confirm Tire Valve (C) is still in Runner (A) gap. Rodgard Runflat System Instruction and User Guide Page 23 of 25 Rev: 060520...
  • Page 24 Wheel (1). Be careful of the fill valve as it may damage during installation. Inflate Tire (2) to recommended pressure. Balance the assembly and mount on the vehicle. Rodgard Runflat System Instruction and User Guide Page 24 of 25 Rev: 060520...
  • Page 25 Assembly: STEP 23 Keep Rodgard Runflat Instruction and User Guide with the vehicle spare for future reference. TO REORDER WHEELS, TIRES, RUNFLATS OR PARTS: CALL (716) 710-5175 OR EMAIL: runflats@hutchinsoninc.com Hutchinson Industries Defense & Mobility Systems 92 Monsignor Valente Drive, Buffalo, New York 14206 Phone: (716) 710-5175 Website: www.hutchinsoninc.com Email: runflats@hutchinsoninc.com...