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HUNA Designs HN0027 Installation Manual

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Skate Park
Installation
Manual
Page 1
Model HN0027
PA-901

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Summary of Contents for HUNA Designs HN0027

  • Page 1 Skate Park Installation Manual Page 1 Model HN0027 PA-901...
  • Page 2 Page 2 Model HN0027 PA-901...
  • Page 3 HUNA Designs, Ltd.™ has sent you and should be found on this telescope into the truck and pick up a pallet. YOU WILL NEED LONG FORKS truck.
  • Page 4 ANYTOWN 12345 Order: Your HUNA Representative Refer to Page 1 SHIPPER: HUNA Designs SKATEPARKS ‘R’ US 570-522-9000 Shipping Label Quantity Description - 0987654 S.O.#: Match to Part Label Item: HUNASKID001 Table of Contents Label Page 4 Model HN0027 PA-901...
  • Page 5 SAMPLE CHECKLIST HAVITURE WAY SKATEPARK 1234 PARK DRIVE ANYTOWN PA 12345 0987654 0987654 0987654 0987654 0987654 0987654 0987654 0987654 0987654 0987654 SKATEPARKS ‘R’ US 570-522-9000 Page 5 Model HN0027 PA-901...
  • Page 6 SAMPLE BREAKDOWN 0987654 HAVITURE WAY SKATEPARK 1234 PARK DRIVE ANYTOWN PA 12345 02-12345 SKATEPARKS ‘R’ US 570-522-9000 Page 6 Model HN0027 PA-901...

  • Page 7: Attention Installer

    TOOLS REQUIRED • HUNA Designs, Ltd.™ supplies a service kit that contains commonly used hex • Supervisors should be aware of riders’ abilities. Supervisors should direct riders key wrenches required to assemble your equipment. You also need: saw horses, to events that suit their abilities.
  • Page 8 You may purchase general safety signs through HUNA Designs™ or create your own safety signage using the information provided. If you have questions, please call HUNA Designs™ at 1-800-430-7407. Page 8...

  • Page 9: Safety Information

    IMPOR IMPOR T T T T T ANT IMPOR IMPOR IMPOR SAFETY INFORMATION PLEASE READ..Page 9 Model HN0027 PA-901...
  • Page 10 Page 10 Model HN0027 PA-901...
  • Page 11 Skateboards Publication #93 According to the U.S. Consumer Prod- Before riding, skateboarders should screen uct Safety Commission, approximately the area where they will be riding by checking 26,000 persons are treated in hospital emer- for holes, bumps, rocks and any debris. Areas gency rooms each year with skateboard re- set aside especially for skateboarding generally lated injuries.
  • Page 12 signed padding, may not fully protect skateboard- ♦ ers from fractures, but its use is recommended as If you are losing your balance, crouch such gear that can reduce the number and severity down on the skateboard so that you will of injuries.
  • Page 13 Consumer Product Safety Alert FROM THE U.S. CONSUMER PRODUCT SAFETY COMMISSION, WASHINGTON, D.C. 20207 CPSC To In-Line Skaters : Skate But Skate Safe ly - A lw ays Wear Safety Gear The U.S. Consumer Product Safety Commission In addition, skaters should observe the following (CPSC) warns that in-line skating - a popular new safety tips: sport - can be hazardous if skaters do not wear...
  • Page 14 Page 14 Model HNGUID HF0028...

  • Page 15: Preparation For Assembly

    3/8"-16 and 3/8"-24 UNC thread chasers (taps), a pallet jack to move boxes and a furniture dolly to move ramps. Page 15 Model HN0027 PA-901...
  • Page 16 • When first set of ramps are in place next to each other, align ride surfaces, adjust • Before opening the park for use, install appropriate Warning and Safety levelers, and fasten together. Build to grade, not to level. Signage at each entrance and throughout the action park. Page 16 Model HN0027 PA-901...

  • Page 17: Assembly Guide

    1/4" Lock Nut the sheet plastic to pull it into the curvature of the frame, then attach the ride Steel Frame Component Top Assembly surface, then the long edge strips after removing the temporary connections. Page 17 Model HN0027 PA-901...
  • Page 18 Attach and level one bank (or row) of quarterpipes before doing the opposite end. The edge strips will only be on the outside edges of the outside floor sections. Page 18 Model HN0027 PA-901...
  • Page 19 3/8" x 2" Hex Head Bolt Flat Washer 1" O.D. Flat Washer Top Frame 3/8" Lock Nut 1" O.D. x 1" Spacer End Frame 3/8" Lock Nut Side to Side Ramp Connection Side to Side Box Connection Page 19 Model HN0027 PA-901...
  • Page 20 • Leave all connections loose until all components have been added and adjustments have been made, then systematically go through and fully tighten all fasteners, while making sure that surfaces remain level. 1" O.D. Flat Washer End Frame 3/8" Lock Nut End to End Ramp Connection Page 20 Model HN0027 PA-901...
  • Page 21 Important Note: Surface mount hardware is not supplied. Customer is responsible for concrete base and for providing surface mount hardware as specified by a Anchor to Box Connection registered structural engineer for each specific project application. Page 21 Model HN0027 PA-901...
  • Page 22 Overhang of sheet plastic, and edge strips should not exceed thickness of guide. Run along frame to check. Run along coping beam to make sure height does not exceed 3/8" above adjacent flat surface. Page 22 Model HN0027 PA-901...
  • Page 23 ASSEMBLY INSTRUCTIONS Page 23 Model HN0027 PA-901...
  • Page 24 Page 24 Model HN0027 PA-901...
  • Page 25 APPENDIX TABLE OF CONTENTS - ASSEMBLY INSTRUCTIONS AND PARTS REFERENCE COMPONENTS BOXES - 2 FT. TO 4 FT. BOXES - 6 FT. BOX - TRAPDOOR BOXES - ESCALATOR GRIND BOXES LEDGES - FLAT & ANGLED WEDGES WEDGE CORNERS QUARTERPIPES QUARTERPIPES - ESCALATOR FLOORS ADDITIONAL COPING...
  • Page 26 Page A - 26 rev 5-20-03...
  • Page 27 2' - 4' box ASSEMBLY parts REFERENCE (1) Ride Surface (4b) Long Edge Strip (4a) Short Edge Strip (2) Sheet Plastic (3) Top Frame (8) End Panel (4a) Short Edge Strip (4b) Long Edge Strip (8) End Panel (9) Brace (6) Base Frame (7) Leveler .
  • Page 28 Building 2' - 4' Boxes Install Levelers. Before installing the levelers, run a 1/2"- 13 UNC thread chaser (tap) through threaded holes to clean any paint from the threads. Leveler __Step 1: Assemble and attach levelers to frame. See Box Frame Leveler Assembly.
  • Page 29 6' box ASSEMBLY parts REFERENCE (1) Ride Surface (4b) Long Edge Strip (4a) Short (wider) Edge Strip (4a) Short (wider) Edge Strip (4b) Long Edge Strip (2) Sheet Plastic (11a) Door Frame (10) Infill Panel (11b) Door Panel (8) End Panel (3) Top Frame .

  • Page 30: Leveler Assembly

    Building 6' Boxes __Step 2: Attach base frame. See Base Frame Connection. Select the base Before installing the panels, run a 3/8" - 16 UNC thread chaser (tap) through all frame, 3/8" x 3/4" button head bolts, 3/8" lock nuts, and 1" O.D. flat washers. Place threaded holes to clean any paint from the threads.
  • Page 31 __Step 1: Before attempting to assemble your equipment, please review all assembly information carefully. Should you experience any difficulty during the assembly process, please call HUNA Designs™ at 1-800-430-7407. __Step 2: Separate and identify all components and hardware by referencing the detail drawings and packing list.
  • Page 32 __Step 3: Assemble top frame. See Ride Surface Detail. Select the top frame, sheet plastic, ride surface, 1/4" x 1-1/4" flat head bolts, 1/4" flat washers, and 1/4" lock nuts. Place the top frame on a raised surface with the mounting brackets Ride Surface down.
  • Page 33 Important Note: Make all adjustments / tighten all connections on the underside of __Step 5: Finish adjoining component placement. Position, connect and level all the structure. Once the trap door top frame is added to the structure, access to the components surrounding the trap door subframe.
  • Page 34 __Step 8: Attach edge strips to the top frame. See Edge Strip Connection. Select both long edge strips, both short edge strips, and 3/8"-24 x 1-1/4" flat head bolts with locking strips. Place the edge strips on the exposed sheet plastic with the countersunk holes up and to the inside.
  • Page 35 escalator box ASSEMBLY parts REFERENCE . t f . t f . t f . t f c i t i r t i r t Front side RIGHT LEFT ESCALATOR BOX ESCALATOR BOX __Step 1: Separate and identify all components and hardware by referencing the parts table and packing list.
  • Page 36 Assemble the box. Attach the levelers to the base frame. __Step 3: Assemble the box tops. See Top Frame Assembly. Select an escalator __Step 4: Assemble and attach levelers to the base frame. See Leveler box top frame, the sheet plastic, the ride surface, 1/4" x 1-1/4" flat head bolts, 1/4" Connection.
  • Page 37 __Step 6: Attach top frames. See Top / End Frame Connection and Assembly __Step 8: Repeat steps 3 - 7 to assemble the remaining escalator boxes. Move View. Select the top frame, 3/8" lock nuts, 3/8" x 3/4" button head bolts, and 1" the boxes into their final location, with the braced sides together.
  • Page 38 __Step 10: Fully tighten all 1/4" bolt connections. The ride surface should be centered between the edge strips. Ride surfaces and edge strips should be flush and tight. If there is a gap between the ride surface and edge strip, it should be uniform and no larger than 1/8".
  • Page 39 grind box ASSEMBLY parts REFERENCE . t f . t f c i t Ride Surface ASSEMBLY Grind Box Assemble top frame. 1/4" x 1-1/4" Coping Frame Flat Head Bolt __Step 1: Assemble ride surface. See Top Frame Detail. Select the grind box top frame, the grind box edge frame, the sheet plastic, ride surface, 1/4"...
  • Page 40 Attach end frame to top frame. Attach connector brackets. (If applicable) __Step 3: Attach the end frames to the top frame. See Side/End Frame Detail. __Step 6: Attach connector brackets to the grindboxes. See Connector Detail. Select both end frames, the top frame assembly, 3/8" x 3/4" button head bolts and Select connectors, 3/8"...
  • Page 41 ledge ASSEMBLY parts REFERENCE . t f . t f . t f . t f . t f . t f c i t . t f . t f . t f . t f . t f .
  • Page 42 Ledge assembly. __Step 1: Assemble top frame. See Top Frame Assembly. Select top frame, Important Note: Many of the end frames are similar in size and general appearance. sheet plastic, ride surface, edge strips, 1/4" flat head bolts, 1/4" flat washers, and Make sure that the correct part numbers correspond with the appropriate component.
  • Page 43 wedge ASSEMBLY parts REFERENCE (1) Ride Surface (5) Top Edge Strip (4) Edge Strip (4) Edge Strip (6) End Frame (2) Sheet Plastic (8) Brace (3b) Top Frame Left (7) Leveler (3a) Top Frame Right (10) Durante (7) Leveler . t f .
  • Page 44 Install Durantes. • After ride surfaces have been assembled, attach Durantes to wedges. Set up an area for installing Durantes on fronts of wedges. Frame Assembly 1" O.D. Flat Washer 3/8" Lock Nut Attach Durante frame to the assembly. __Step 1: Attach Durante frame to the assembly. See Durante Connection. Select the Durante frame, 3/8"...
  • Page 45 wedge corner ASSEMBLY parts REFERENCE . t f . t f 7(C) c i t 7(L/R) ASSEMBLY Important Note: The wedge structure should be assembled and leveled one row at a time. It is important that the wedges adjacent to the corners be the same height above the surface.
  • Page 46 Assemble the top frames. Attach the support legs to the frames. __Step 1: Assemble large wedge corner frames. See Ride Surface Attachment. __Step 4: Attach long support legs to the large frames. See Leg / Brace Select large wedge frames, large angled sheet plastic, large angled ride surfaces, Connection.
  • Page 47 Attach braces to large frames. __Step 6: Attach the braces to the frames and support legs. See Leg / Brace 3/8" Lock Nut Connection. Select pipe braces, 3/8" x 1-1/4" hex head bolts, 3/8" lock nuts, and 1" O.D. Brace Flat Washer 1"...
  • Page 48 Attach small support leg to small corner frame __Step 10: Attach the small support leg to the small corner frame assembly. See __Step 12: Attach small corner frame assembly to the larger wedge corner frames. Short Leg Connection. Select the small support leg, a hex head bolt, a 3/8" lock See Small Corner Connection.
  • Page 49 Right Frame Note: If the completed structure is to be anchored to the site, the anchors (sold separately) should be installed and secured before attaching the entry plates. Predrilled holes in the front of the wedge corner frame are provided as anchoring locations for bolts or stakes as suggested by your structural engineer.
  • Page 50 quarterpipe ASSEMBLY parts REFERENCE (5) Top Edge Strip (2) Sheet Plastic (1) Ride Surface (2) Sheet Plastic (4) Edge Strip (1) Ride Surface (6) End Frame (4) Edge Strip (4) Edge Strip (3) Top Frame (8) Brace (8) Brace (6) End Frame (3) Top Frame (4) Edge Strip (10) Durante...
  • Page 51 Install Durantes. • After ride surfaces have been assembled, attach Durantes to quarterpipes. Note: Quarterpipes with floors will not have Durantes attached. Set up an area for Frame Assembly 1" O.D. Flat Washer installing Durantes on fronts of quarterpipes. 3/8" Lock Nut Attach Durante frame to the assembly.
  • Page 52 escalator quarterpipe ASSEMBLY parts REFERENCE . t f . t f . t f . t f c i t BACK VIEW __Step 1: Prepare a level and clear installation site. Please refer to the Master Site Layout Drawing, and Assembly Details for proper configuration of components.
  • Page 53 Assemble quarterpipe top frames. Assemble and attach levelers. __Step 2: Assemble the quarterpipe top frames. See Top Frame Connection. __Step 3: Attach levelers. See Leveler Connection. Select quarterpipe top frames, Select the matching top frames for each escalator quarterpipe, 3/8" x 1" hex head quarterpipe end frames, levelers, 1/2"...
  • Page 54 Assemble the ride surface. Important Note: If Steel Durantes™ are to be added to the Quarterpipes, they __Step 4: Assemble the ride surface. See Ride Surface Connection. Select the should be attached before continuing with these instructions. Refer to the Steel quarterpipe top frames, sheet plastic, ride surface, 1/4"...
  • Page 55 Attach braces to the assembly. Attach escalator quarterpipes together. __Step 7: Attach braces to the frame assembly. See Brace Connection. Refer to __Step 9: Attach the escalator quarterpipes together. See Escalator Quarterpipe the parts reference table (page 1) to determine the correct braces for the quarterpipe. Connection.
  • Page 56 Attach escalator to the quarterpipes. Attach the coping to the escalator group. __Step 10: Make the side to side connections to the adjacent quarterpipes. See __Step 12: Attach the coping to the quarterpipes. See Assembly View and Coping Side to Side Connections. There will be a 6 ft. quarterpipe on the high side and a Connection.

  • Page 57: End Connection

    __Step 13: Adjust levelers to keep ride surfaces flush and level. Adjust the levelers by loosening the jam nut and screwing leveler up or down with a 3/4" wrench. Retighten jam nut. After all quarterpipes (in a row) have been connected side to side with the ride surfaces flush, fully tighten connections .
  • Page 58 floor ASSEMBLY parts REFERENCE (C) Ride Surface Sheet Plastic 2" Subframe (R) Edge Strip (R) Ride Surface (L) Edge Strip Floor Top Frame Angle Plate 1" Subframe Sheet Plastic (L) Ride Surface . t f . t f . t f .
  • Page 59 Floor Assembly Notes: Assemble top frame __Step 1: Assemble top frames. See Top Frame Assembly. The sheet plastic • The floor can be connected to any height quarterpipe or wedge. and ride surface should be placed on the frame with the part numbers up and in the •...
  • Page 60 Assemble floor subframe Attach the floor sections to the subframe. Determine location of the floor by referring to the master park layout and footing __Step 7: Attach the floor frame to the subframe. See Floor Frame Assembly. diagram. Snap a chalkline or mark the outside location of the floor. Depending on Select 3/8"-24 x 1-1/4"...
  • Page 61 coping ASSEMBLY parts REFERENCE Coping Attachment to Quarterpipes. . t f . t f . t f . t f . t f . t f Refer to the Master Site Layout Drawing or Assembly Details to determine placement. • Before installing the coping, run a 3/8" - 16 UNC thread chaser (tap) through threaded holes to clean any paint from the threads.
  • Page 62 continuous edging ASSEMBLY parts REFERENCE Continuous Edging Assembly 1/4" x 1-1/4" __Step 1: Prepare assembly for edge strip. Determine location for continuous Flat Head Bolt edging. If necessary, remove a side panel to allow access under the component assembly. Also remove individual edge strips and hardware from the components where the continuous edging will be placed.
  • Page 63 grind rail ASSEMBLY parts REFERENCE Prepare assembly for grind rail attachment. Note: The grind rail should be attached after the box /wedge assemblies are in __Step 4: Connect grind rails together (if applicable). See Grind Rail to Grind their final positions and have been fully connected and are plumb and level. Access Rail Connections on next page.
  • Page 64 grind rail ASSEMBLY parts REFERENCE Grind Rail 3/8" x 4" Button Head Bolt 3/8" Button Head Nut 1" O.D. Flat Washer Box Assembly Grind Rail 3/8" x 1" Button Head Bolt Connector Plate 1" O.D. Flat Washer Grind Rail to Grind Rail Connection Freestanding Grind Rail Installation __Step 1: Prepare a level and clear installation site.
  • Page 65 railing ASSEMBLY parts REFERENCE Deluxe Railings (Current) Railing attached to the side panel of a box. There are currently 2 styles of deluxe straight and short __Step 3: Attach a railing to the side of a box. See Railing Connection. Select railings.
  • Page 66 Railing to Railing Side Connections Railing Corner Connections. __Step 1: See Deluxe Side Connection. Select oval plates, and 3/8" x 3/4" Attach corner brackets to the deluxe railing. See Deluxe Railing Corner button head bolts, and 1" O.D. flat washers. Position an oval plate at upper, middle Connection.
  • Page 67 railing & kickplate ASSEMBLY parts REFERENCE Deluxe Step Back Railing ) y l __Step 2: Attach the railing to the back of the box. See detail below showing Railing Connections to a Back or End of a Box. Select the railing, 3/8" lock nuts, 1"...
  • Page 68 The side panel must be attached to the structure before adding the side railing, Railing to Railing Side Connections. leaving the corresponding top corner (or middle) holes open. Railing attached to the side panel of a box or ledge. Basic: Make side to side connections. See Basic Side Connection. Select __Step 3: Attach a railing to the side of a box or ledge.
  • Page 69 Railing Corner Connections. Short Side Railing Connections (for inside corners) Basic Railing: Attach corner bracket to the railings. See Basic Railing Corner Basic Short Side: Secure short railing side to another railing forming an inside Connection. Select the corner bracket, 3/8" lock nuts, 3/8" x 3/4" button head corner.
  • Page 70 Kickplate Assembly Attach kickplates to the Deluxe Railings. __Step 2: Attach kickplates. See Kickplate Details. Select 3/8" x 1-1/2" button __Step 1: Position kickplates against Deluxe Railings. See Kickplate Details and Parts Reference Table. Select matching kickplates. Kickplates have a correct head bolts, 1"...
  • Page 71 escalator railing & kickplate ASSEMBLY parts REFERENCE Basic Railing Deluxe Railing Deluxe Railing with Kickplate Basic Railing Attach railings to Escalator boxes. Deluxe Railing • Determine placement of the railings based on the Master Site Layout Drawing. Boxes should be leveled and all connections tightened before adding railings. Side panels should not be added until all back railings have been attached.
  • Page 72 Deluxe: Railing to Railing Side Connections. __Step 1: Make side to side connections. See Deluxe Railing Side Connection. Basic: Select "straight" oval connector plates, “bent” oval connector plates, 3/8" x 3/4" __Step 1: Make side to side connections. See Basic Railing Side Connection. button head bolts, and 1"...
  • Page 73 Kickplate Assembly __Step 2: Attach kickplates. See Kickplate Details. Select 3/8" x 1-1/2" button Attach kickplates to the Deluxe Railings. head bolts, 1" O.D. flat washers, and 3/8" button head nuts. Align holes in the __Step 1: Position kickplates against Deluxe Railings. See Kickplate Detail and kickplates.
  • Page 74 curbing ASSEMBLY parts REFERENCE Attach curbing to assembled quarterpipe. __Step 1: Determine where curbing is to be placed. The side panel should only be . t f . t f . t f attached to the end frame - remove top frame bolts if necessary. __Step 2: Attach curbing to quarterpipe.
  • Page 75 infill & door panel ASSEMBLY parts REFERENCE Infill Panel Assembly The infill panels will need to be attached to the boxes before inside access is closed off by side panel installation. Attach infill panel to the box frame. __Step 1: Attach the infill panel to the end panel of the box. See Infill Panel Connection.
  • Page 76 Note: It will be easier (but not necessary) to attach the door to the box before __Step 3: Thread a retainer nut onto the shaft until it is tight, then a lock washer, access is closed off by box side panel installation. then the latch paw, then another flat washer, and secure with another retainer nut.
  • Page 77 side panel ASSEMBLY parts REFERENCE Attach side panels to assembled component. . t f . t f . t f . t f Before installing the end frame, run a 3/8" - 16 UNC thread chaser (tap) through threaded holes to clean any paint from the threads. ) "...
  • Page 78 MAINTENANCE AND INSPECTION PROCEDURES Page 78 Model HN0027 PA-901...
  • Page 79 Page 79 Model HN0027 PA-901...
  • Page 80 However, and the environment. This inspection is more detailed determining frequency of inspections • HUNA Designs, Ltd.™ has developed these daily visual inspections of the park and equipment riding and requires physical examinations. maintenance guides to assist owner/operators of our surfaces to eliminate debris is esential.
  • Page 81 Corrective Action Date Items from above that failed inspection Action taken to correct problem Description of problem Repairer: Name _______________________________________ Signature:_________________________________________ Date:___ /___ /___ (Please Print) Page 4 of 4 Model HN0000 PA-ECN- Maintenance Inspection Form Page 81 Model HN0027 PA-901...
  • Page 82 The capped lock nut will use a 9/16" open end or box wrench. • Use the 1/4" hex key wrench to insure that all 3/8" 7/32" Hex button head nuts are tight. Key Wrench Figure 2 Page 82 Model HN0027 PA-901...
  • Page 83 Page 83 Model HN0027 PA-901...
  • Page 84 This inspection is more detailed • HUNA Designs, Ltd.™ has developed these surfaces to eliminate debris is essential. The and requires physical examinations. development process of a maintenance program is very...
  • Page 85 Product such as but not limited to: Masonite, Skatelite (non- degradation increases the likelihood of an irregular or Pro versions), birch plywood, any other plywood, hazardous riding condition. Page 85 Model HN0027 PA-901...
  • Page 86 • File the completed documentation with the owner/operator of the park. • Keep a copy of all Inspection Forms for future reference. This page is to be attached to front of every packet of inspection forms (one per inspection). Page 86 Model HN0027 PA-901...
  • Page 87 Inspect posted park signage to be clearly legible and not vandalized. Medium Inspector: Name _______________________________________ Signature:_________________________________________ Date:___ /___ /___ (Please Print) MAINTENANCE REVIEW Corrective Action Item in Question Description of Problem Date Repairer: Name _______________________________________ Signature:_________________________________________ Date:___ /___ /___ (Please Print) Page 87 Model HN0027 PA-901...
  • Page 88 EQUIPMENT WARRANTIES Page 88 Model HN0027 PA-901...

  • Page 89: Terms And Conditions

    HUNA Designs, Ltd.™ warrants its products to be free from defects in materials BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL, OR or workmanship during normal use and when installed in accordance with our CONSEQUENTIAL DAMAGES, WHICH ARE EXPRESSLY EXCLUDED FROM published instructions and specifications THIS SALE.
  • Page 90 COMPLETED MAINTENANCE INSPECTIONS Page 90 Model HN0027 PA-901...
  • Page 91 Page 91 Model HN0027 PA-901...