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Slycma RHEA 160 2P Installation And Servicing Manual

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Installation,
commissioning and servicing manual
Full-Front,
Reduced and without frame
RHEA 160 2P/3P/4P
Réf. 2640100 (Version française Indice A)
02/10/2017

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  • Page 1 Installation, commissioning and servicing manual Full-Front, Reduced and without frame RHEA 160 2P/3P/4P Réf. 2640100 (Version française Indice A) 02/10/2017...

  • Page 2: Table Of Contents

    RHEA 160 2P/3P/4P Index Description ......................4 Safety ........................5 EC compliance statement « Universal locking device » ........5 Standards and regulations ................5 Symbols ......................5 Safety instructions for servicing operations ............5 Equipment receipt ....................6 Packaging ......................6 Storage instructions ..................9 Maintenance instructions ..................
  • Page 3 RHEA 160 2P/3P/4P Index 7.2.1 Replacing the hauling cables (3PSO) ............. 47 7.2.1.1 Remove the counterweight (see § 4.5 page 22) ........47 7.2.1.2 Removing the hauling cable slow trolley : ..........47 7.2.1.3 Removing the haulage cable intermediate trolley ......... 48 7.2.1.4 Installing the hauling cable slow trolley ..........

  • Page 4: Description

    RHEA 160 2P/3P/4P Description 1 Description This manual describes all operations associated with the installation, setting and maintenance of Rhea 2 and 4 panel central opening (CO) and 2 and 3 panel side opening (SO) landing. This manual concerns the following types of door: ...

  • Page 5: Safety

    RHEA 160 2P/3P/4P Safety 2 Safety 2.1 EC compliance statement « Universal locking device » (Available on www.slycma.com). 2.2 Standards and regulations The equipment described herein complies with the following standards: EN 81-20 / 50. EN 81-58 (E120). EN 81-21.

  • Page 6: Equipment Receipt

    RHEA 160 2P/3P/4P Equipment receipt 3 Equipment receipt 3.1 Packaging Rep. Qty. Designation Panel attachment Axis for the guide shoe Guide shoe  Domed-head screw/square collar M8 x 16  RHC screw with M8 base x 12  Slotted nut M8 Mid-size flat washer MU 8 x 18 ...
  • Page 7 RHEA 160 2P/3P/4P Equipment receipt Rep. Qty. Designation Square collar screw M10 x 20 2P SO HM10 nut  (CO 1150 to JZC10 washer 1300) HM screw 8 x 16 (FC/HR) Slotted nut M8 (FC/HR) 2P SO  Low and High Bracket EA)
  • Page 8 RHEA 160 2P/3P/4P Equipment receipt Rep. Qty. Designation Rep. Qty. Designation Lintel fitted with unlocking device  Mechanical device Panels  Counterweight lot  (3V/2V OL) Slam post (3P/2P SO)  Counterweight protection metal Bunch post  sheeting (3P/2P SO)

  • Page 9: Storage Instructions

    RHEA 160 2P/3P/4P Equipment receipt 3.2 Storage instructions The delivered equipment is to be stored in its packaging and kept away from bad weather. Imperative Do not bunch more than two parcels one on top of the other. 3.3 Maintenance instructions The equipment is delivered on pallet-mounted boxes.

  • Page 10: Installation

    RHEA 160 2P/3P/4P Installation Installation 4.1 Assembling the doorframe 4.1.1 Assembling the threshold Position the dome-head/square collar screw M10x20 (1), JZC-10 washers (2), M10 nuts (3) on each of the three securing brackets (4). Place the three brackets on the threshold.

  • Page 11: Assembling Of The Posts On The Threshold

    RHEA 160 2P/3P/4P Installation 4.1.2 Assembling of the posts on the threshold 4.1.2.1 Intumescent joints assembling (EA) Glue 2 intumescent joints (1) on the inside returns of the frame of the swinging door (2). Door SO : Glue 1 intumescent seal on the outside return of the swinging door frame (2) on the slam side.
  • Page 12 RHEA 160 2P/3P/4P Installation Glue 2 intumescent joints (1) on the landing door posts : o Position these 2 joints at (A = approx. 10 mm) outside the swinging door frame (2). The overhang of the swing door must be less than 30 mm. Otherwise plan the installation of a plasterboard, calcium silicate or rockwool tape bonded to the concrete to bring it back to 30 mm maximum.

  • Page 13: Assembling The Threshold Jambs

    RHEA 160 2P/3P/4P Installation 4.1.1 Assembling the threshold jambs Position and assemble the posts (1) with the RHC screws with base (2). o FC/HC : RHC with base M6X12. o EA : RHC with base M6X10. Réf. 2640100_A 13/67...

  • Page 14: Assembling The Lintel (Fc/Hr)

    RHEA 160 2P/3P/4P Installation 4.1.2 Assembling the lintel (FC/HR) Position the lintel (1). Careful Check clear opening (PL) and clear height HL). Check the proper alignment of lintel and posts. Position and assemble the lintel (1) : o FC/HR : with the RHC screws with M6 base x 12 (2) and the RHC M5x12 screw (4) with the slotted nut M5 (3).

  • Page 15: Assembling The Side Attachments Of The Jambs (Fc/Hr)

    RHEA 160 2P/3P/4P Installation 4.1.3 Assembling the side attachments of the jambs (FC/HR) Careful Check that the jambs are vertically mounted.. Position the brackets (3) according to the type of assembly (HR or FC). Secure the brackets while making sure the jambs are vertical (2) (HM8X16 screws and M8 nuts).

  • Page 16: Assembling The Jambs And The Lintel (Ea)

    RHEA 160 2P/3P/4P Installation 4.1.4 Assembling the jambs and the lintel (EA) Careful Check that the jambs are vertically mounted (4). Careful In order to comply with fire prevention certification, the pediment and jambs must be sealed. Counter-drill (4.5) the posts (1).
  • Page 17 RHEA 160 2P/3P/4P Installation Counter-drill (4.5) the bunch posts (1). Drill (4.5) the slam post (4) in line with the fold of the swing door. Assembly the uprights (1) with 10 self-tapping screws M5x10 (2). Réf. 2640100_A 17/67...

  • Page 18: Assembling The Jamb Extensions (As Required)

    RHEA 160 2P/3P/4P Installation 4.1.5 Assembling the jamb extensions (as required) If the width of the closing jamb (2) is equal to or greater than 155 mm, attach the extension (1) with RHC M6X12 attachment screws (5). If the width of the garage jamb (3) is equal to or greater than PL/2 + 95 mm, attach the extension (4) with RHC M6X12 attachment screws (5).

  • Page 19: Assembly Of The Drive Mechanism

    RHEA 160 2P/3P/4P Installation 4.2 Assembly of the drive mechanism 4.2.1 Position the securing brackets Position the securing brackets (4) with their dome-head/square collar screw M10x20 (1), JZC-10 washers (2), M10 nuts (3) on the mechanism (5). Do not tighten the attachments and push the brackets as far as possible towards...

  • Page 20: Installing The Mechanism

    RHEA 160 2P/3P/4P Installation 4.2.2 Installing the mechanism  SO : Position the mechanism so as to let it rest on the jambs and 110 mm from the edge of the slam post. CO : Position the mechanism in support on the uprights and center in the clear opening.

  • Page 21: Check Of Manual Unlocking Operation

    RHEA 160 2P/3P/4P Installation 4.2.3 Check of manual unlocking operation Use the maintenance key (2) to unlock the device manually. Carry out a visual check of the closing hook (1) and that it unlocks the door by swinging upwards until the catch is released (3).

  • Page 22: Mounting The Mechanism On The Bay And The Jambs

    RHEA 160 2P/3P/4P Installation 4.2.4 Mounting the mechanism on the bay and the jambs Screw the RHC attachment screws with M6 x 12 base (1) of the mechanism to the post. Position the brackets (2) against the wall. Tighten the attachment screws (4) of the mechanism's brackets.

  • Page 23: Assembling The Panels And The Guide Shoes (Assembly Represented 2P Sheet Metal)

    RHEA 160 2P/3P/4P Installation 4.3 Assembling the panels and the guide shoes (assembly represented 2P sheet metal) Mount the attachments (3) on the slow trolley (2) with dome-head/square collar screws M8X16 (1) and nuts M8 (4). Mount the slow panel (5) on the attachments (3) using the slotted nuts M10 (6).

  • Page 24: Assembling The Panels And The Guide Shoes (Assembly Represented 2 Glazed Panels)

    RHEA 160 2P/3P/4P Installation 4.4 Assembling the panels and the guide shoes (assembly represented 2 glazed panels) Mount the panel (3) on the trolley with (2 dome-head/square collar screws M8X16 (1) and nuts M8 (4). Mount the guide shoes (8) on the slow panel (3) Réf.

  • Page 25: Adjusting The Panels And The Guide Shoes

    RHEA 160 2P/3P/4P Installation 4.5 Adjusting the panels and the guide shoes Adjust the gap A between the panel and the threshold using the nuts (1). Adjust the gap B between the top of panel and the pediment using the nuts (1).
  • Page 26 RHEA 160 2P/3P/4P Installation Open the door. Fix together the three trolleys with a tool (2) with Ø8 mm max (not supplied). The tool must fit between the rails. Align the slow panel with the post. Check the gap C at the top and bottom of the panel and upright.
  • Page 27 RHEA 160 2P/3P/4P Installation 4PCO : Only for models with a clear opening between 600 and 650 mm : Lower the reinforcements (5) in abutment on the side of the panel by acting on the screws (4) Réf. 2640100_A 27/67...

  • Page 28: Assembling The Counterweight (3Pso / 2Pso)

    RHEA 160 2P/3P/4P Installation 4.6 Assembling the counterweight (3PSO / 2PSO) Attach the counterweight (1) to the fast trolley (3) by running the cable on the wheel (2). Attach the protective sheeting (5) with attachment screws : o FC/HR : BN 992 ST 4.2X6.5 screw (4).

  • Page 29: Unlocking The Lowest Level (3Pso/2Pso)

    RHEA 160 2P/3P/4P Installation 4.7 Unlocking the lowest level (3PSO/2PSO) Mount the upper part of the system on the contact support : o CL M4x10 SCREW Mount the wire on the protection plate Réf. 2640100_A 29/67...

  • Page 30: Unlocking The Lowest Level (4Pco/2Pco)

    RHEA 160 2P/3P/4P Installation 4.8 Unlocking the lowest level (4PCO/2PCO)  Mount the upper part of the system on the contact support: CL M4x10 screw  Mount the wire under the threshold o Sheet metal screw Réf. 30/67 2640100_A...

  • Page 31: Assembling The Toe Guard

    RHEA 160 2P/3P/4P Installation 4.9 Assembling the toe guard Fold the lugs (1) of the toe guard (2) so that it comes and rests as close to the wall as possible. Attach the footguard sheeting (2) on the threshold base (3) with BN 992 ST 4.2X6.5 attachment screws (4)).

  • Page 32: Adjustments

    RHEA 160 2P/3P/4P Installation 4.10 Adjustments 4.10.1 Adjustment of the locking device (as required) Adjust the gap J1 to 2 mm by turning the screws (1). Adjust the gap J2 to 3 mm by turning the screws (2).). J1 : 2 mm Mini engagement of 7 mm in contact with the Shunt materialized by a line (6) on the hook.
  • Page 33 RHEA 160 2P/3P/4P Installation Adjust the gap J3 to 5 mm by turning the screws (3). CO : Adjust the gap J4 to 3 mm by turning the screws (4). Center the shunts on the contact pads by acting on the screws (5) (see C).

  • Page 34: Adjustment Of The Trolleys (As Required)

    RHEA 160 2P/3P/4P Installation 4.10.2 Adjustment of the trolleys (as required) Only adjust in the following case: After having mounted and adjusted the panels, if they're badly aligned with the opening posts, proper alignment may be achieved in the following manner..
  • Page 35 RHEA 160 2P/3P/4P Installation 2PC0 Réf. 2640100_A 35/67...
  • Page 36 RHEA 160 2P/3P/4P Installation Close the door. OL : Check that the fast panel overlaps the jamb by at least 10 mm. OC : Check that the centre gap J is between 3 and 4 mm. Réf. 36/67 2640100_A...

  • Page 37: Adjustment Of The Kicking-Rollers

    RHEA 160 2P/3P/4P Installation 4.10.3 Adjustment of the kicking-rollers Careful Too much torque in tightening the kicking-rollers may prevent the counterweight from closing the door. Adjust the position of each kicking-roller (3) by tightening the nut (2) and eccentric screw (1) Note: The kicking-rollers must by slightly tightened under the guiding rail.

  • Page 38: Adjustment Of The Landing Door/Lift Door Relationship

    RHEA 160 2P/3P/4P Installation 4.10.4 Adjustment of the landing door/lift door relationship Check that the axis of the skate (1) is on X dimension : o CO : from the median plane of the car door (4). o SO : from the car plane (4).

  • Page 39: Connection

    RHEA 160 2P/3P/4P Connection 5 Connection Attach the earthing wire with the screw (1). o Electrical characteristics  Shunts:  AC: 250 V; 2 A.  DC: 200 V; 2 A.  Type of contact: Common, NP. EN81-21 contact – 2NC or 1NO + 1NC.

  • Page 40: Commissioning

    RHEA 160 2P/3P/4P Commissioning 6 Commissioning Imperative Before using the door, all the check points listed below must imperatively be validated.  Check points Adjusting the panels and pads (see § 4.5 page 25) Gap A in the tolerances Gap B in the tolerances Gap A in the tolerances Adjustment of the locking device (see §...
  • Page 41 RHEA 160 2P/3P/4P Commissioning Réf. 2640100_A 41/67...
  • Page 42 RHEA 160 2P/3P/4P Commissioning  Check points (continued) Proper functioning of the automatic door closing and locking system Position the door at 5 cm from its closed position. Release the door. Check that it's closed and locked by visually inspecting the closed contacts of the shunt (1) Réf.

  • Page 43: Maintenance

    RHEA 160 2P/3P/4P Maintenance 7 Maintenance 7.1 Preventive maintenance Imperative The preventive maintenance programme must follow the visiting schedule set forth by the lift operator. Preventive maintenance programme Adjusting the panels and pads (see § 4.5 page 25) Gap A in the tolerances...
  • Page 44 RHEA 160 2P/3P/4P Maintenance Preventive maintenance programme (continued) Proper functioning of the automatic door closing and locking system Position the door at 5 cm from its closed position. Release the door. Check that it's closed and locked by visually inspecting the closed contacts of the shunt (1) Réf.
  • Page 45 RHEA 160 2P/3P/4P Maintenance Preventive maintenance programme (continued) State of the counterweight cable and haulings Manually and visually check the condition of the reversing cable (3), the reevings (1) and the counterweight (5) : Correct tension, no broken strands and correct general condition.
  • Page 46 RHEA 160 2P/3P/4P Maintenance Preventive maintenance programme (continued) State of the grooves and guide shoes Clean the grooves (1). Visually inspect the level of wear of the grooves. Visually inspect the state of the guide shoes (2): no broken edges and good general state.

  • Page 47: Corrective Maintenance

    RHEA 160 2P/3P/4P Maintenance 7.2 Corrective maintenance The corrective maintenance programme includes items that are difficult to replace or that may have a negative impact on safety. For rarer interventions concerning other parts, please consult the spare part catalogue. 7.2.1 Replacing the hauling cables (3PSO) 7.2.1.1 Remove the counterweight (see §...

  • Page 48: Removing The Haulage Cable Intermediate Trolley

    RHEA 160 2P/3P/4P Maintenance 7.2.1.3 Removing the haulage cable intermediate trolley Separate the fast trolley: o Remove the two nuts (2). o Remove the two screws (5). o Remove the kicking roller (8). o Loosen the two fasteners (9). o Unhook the attachment (1) from the fast trolley.
  • Page 49 RHEA 160 2P/3P/4P Maintenance Réf. 2640100_A 49/67...

  • Page 50: Replacing The Hauling Cables (2Vol)

    RHEA 160 2P/3P/4P Maintenance 7.2.2 Replacing the hauling cables (2VOL) Removal Remove the counterweight (see § Erreur ! Source du renvoi introuvable. page Erreur ! Signet non défini.). Disassemble the fast trolley : o Remove the two screws (2). o Remove the attachment screw of the front pulley (1).

  • Page 51: Replacing The Hauling Cables (4Voc)

    RHEA 160 2P/3P/4P Maintenance 7.2.3 Replacing the hauling cables (4VOC) 7.2.3.1 Unhooking return spring Unhook the return spring from the top track support. 7.2.3.2 Removal of the left or right slow trolley hauling cable Disassemble the fast trolley : o Remove the two screws (1) (left or right depending on which cable is being removed).

  • Page 52: Removal Of The Inversion Hauling Cable

    RHEA 160 2P/3P/4P Maintenance 7.2.3.3 Removal of the inversion hauling cable Disassemble the fast trolleys : o Remove the two screws (1) of the left trolley. o Remove the two screws (2). o Loosen the two attachment nuts of the two pulleys (4).

  • Page 53: Trolleys Adjustment

    RHEA 160 2P/3P/4P Maintenance o Tighten the two nuts (1) of the left trolley and the two screws (2)). 7.2.3.6 Trolleys adjustment See § Erreur ! Source du renvoi introuvable. page Erreur ! Signet non défini.. 7.2.3.7 7.2.1.7 Repositioning the return spring Reposition the return spring.

  • Page 54: Replacing The Inversion Hauling Cable

    RHEA 160 2P/3P/4P Maintenance 7.2.4 Replacing the inversion hauling cable 7.2.4.1 Unfastening the return spring Unhook the rreturn spring from the mechanism support. 7.2.4.2 Removal of the inversion hauling cable Disassemble the trolleys : o Remove the two nuts (1) and the two nuts (3).

  • Page 55: Replacing The Locking Sub-System

    RHEA 160 2P/3P/4P Maintenance 7.2.5 Replacing the locking sub-system Loosen the screws (2) with the washers. Replace the locking sub-system (1). Attach the system with the screws (2) and the washers. Repeat the lock adjustment operation (see § 4.10.1 page 32) Réf.

  • Page 56: Replacing The Lock Hook System

    RHEA 160 2P/3P/4P Maintenance 7.2.6 Replacing the lock hook system Loosen the screws (2) with the washers. Replace the lock hook system (1). Attach the system with the screws (2) and the washers. Repeat the lock adjustment operation (see § 4.10.1 page 32 Réf.

  • Page 57: Replacing The Rollers (3Pso)

    RHEA 160 2P/3P/4P Maintenance 7.2.7 Replacing the rollers (3PSO) Removal Disassemble the trolleys: o Remove the screws (1). o Loosen the screws (2). Removal of the panels: o Removal of the kicking-rollers (5). o Remove the panel attachments (8). o Remove the panels with the lower guide shoes.
  • Page 58 RHEA 160 2P/3P/4P Maintenance Installation Position the roller that is to be changed: o Position the roller (4). o If the bearing roller is mounted with a hauling roller, remove the roller (6) and the spacer (7). o Attach the system with the screw (3).

  • Page 59: Replacing The Rollers (2Pso)

    RHEA 160 2P/3P/4P Maintenance 7.2.8 Replacing the rollers (2PSO) Removal Remove the counterweight (see § 4.6 page 28). Disassemble the trolleys: o Remove the screws (1). Removal of the panels: o Removal of the kicking-rollers (4). o Remove the panel attachments (7).
  • Page 60 RHEA 160 2P/3P/4P Maintenance o Remove the roller (3) Réf. 60/67 2640100_A...
  • Page 61 RHEA 160 2P/3P/4P Maintenance Installation Position the roller that is to be changed: o Position the roller (3). o If the bearing roller is mounted with a hauling roller, remove the roller (6) and the spacer (5). o Attach the system with the screw (2).
  • Page 62 RHEA 160 2P/3P/4P Maintenance Réf. 62/67 2640100_A...
  • Page 63 RHEA 160 2P/3P/4P Maintenance Réf. 2640100_A 63/67...

  • Page 64: Replacing The Rollers (2Pco)

    RHEA 160 2P/3P/4P Maintenance 7.2.10 Replacing the rollers (2PCO) Removal Unhooking the return spring o Unhook the return spring from the mechanical support. Disassemble the trolleys: o Remove the nuts (1). Removal of the panels: o Removal of the kicking-rollers (3).
  • Page 65 RHEA 160 2P/3P/4P Maintenance Installation Position the roller that is to be changed: o Position the roller (2). o Attach the roller with the screw (4). Reassembling the panels: o Position the panels with the lower guiding pads. o Reposition the panel attachments (5).

  • Page 66: Replacing The Trolley Stopper

    RHEA 160 2P/3P/4P Maintenance 7.2.11 Replacing the trolley stopper Open the door. Loosen the screw (3). Replace the stopper (2). When reassembling, take care to reposition all the parts Réf. 66/67 2640100_A...
  • Page 67 SLYCMA 4 route du Dôme 69630 CHAPONOST T : + 33 (0)4.78.86.81.00 F : + 33 (0)4.78.86.81.08 slycma@slycma.com www.slycma.com SLYCMA Paris 34 route de Longjumeau 91380 CHILLY MAZARIN T : + 33 (0)1.69.79.32.10 F :+ 33 (01).69.79.32.15...

This manual is also suitable for:

Rhea 160 3pRhea 160 4p

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