MONTI ANTONIO 901-3/3600 Instruction Handbook Manual

Calender for continuous sublimatic thermoprinting

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CALENDER 901-3600

INSTRUCTIONS HANDBOOK

CALENDER FOR CONTINUOUS SUBLIMATIC

THERMOPRINTING

Mod. 901-3/3600

MONTI ANTONIO S.p.A.

Via dell'Elettronica 5 36016 THIENE Vicenza ITALY

Tel. 0445/364619 - Fax 0445/364033

http://www.montiantonio.com –

info@montiantonio.com

This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited

MI9013610

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Summary of Contents for MONTI ANTONIO 901-3/3600

Page 1 THERMOPRINTING Mod. 901-3/3600 MONTI ANTONIO S.p.A. Via dell’Elettronica 5 36016 THIENE Vicenza ITALY Tel. 0445/364619 - Fax 0445/364033 http://www.montiantonio.com – info@montiantonio.com This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 2 In any case, keep to national safety rule Do not remove or damage protections, labels and instructions printed, particularly those imposed by law This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 3 CALENDER 901-3600 This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 4 Printing paper MAINTENANCE General instructions Safety devices control Machine cleaning Resistance slip ring and brushes cleaning Felt replacement instructions Roller disassembling This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 5: Table Of Contents
13.1 Machine turn off 13.2 Turn off procedure 13.3 Residual risks after turning off PNEUMATIC SYSTEM TOUCH SCREEN INSTRUCTIONS ELECTRIC DIAGRAMS This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 6 Any repairing and/or replacing carried out during the warranty period do not extend its validity term. The warranty enforcement excludes any claim of damages compensation due to non production. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 7 S.p.A assistance centres, always indicate: the machine number the year of manufacture the machine type. (see special plate on the figure). This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 8 Feeding compressed air pressure (Bar) Min 5 – Max 8 Compressed air consumption 1 Lt/min. Net weight of machine body (Kg) 4500 This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 9 This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 10 The work space must be adequately lit for the intended operations. Insufficient or excessive lighting can carry risks. THE INSTRUCTIONS, ACCIDENT-PREVENTION REGULATIONS AND THE WARNINGS CONTAINED IN THIS MANUAL MUST ALWAYS BE ADHERED TO. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 11 Such individual protection devices are the most common in the market. In this manual, for each operation, the maintenance staff or the user will be asked to use them. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 12 MONTI ANTONIO S.P.A. is available to supply assistance in the analysis and research of solutions to problems which may arise concerning noise risk. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 13 B – Position occupied during the unloading of the treated fabric, the loading of the protective paper and the unloading of the waste protective paper. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 14 Exhaust printing paper roller up Printing paper roller Intrroduction roll Opened screw Fabric brake Fabric roll Driving gummed roller Idle roll This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 15 It is of utmost importance that these devices are not removed or tampered with and that they are maintained in perfect working order. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 16 AWAY FROM THE DANGER AREA AND INFORMING THE PERSON RESPONSIBLE FOR MAINTENANCE TO RESET THE SAFETY CONDITIONS BEFORE RESUMING NORMAL OPERATIONS. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 17 The electric dangers are all cancelled during the project phase; as for all the operations of maintenance, herewith there are all the procedures to follow to act in total safety. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 18 Directives of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 19 Carefully support the package on the ground to open it. The machine must only be moved by applying the lifting accessories (ropes and bars) as shown in the diagram below This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 20 To determine the right and left lateral distance one must stand looking directly in front of the working side of the machine. 2 mt. 4 mt. Front machine This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 21 0 and isolate the machine from the electricity supply by turning the thermomagnetic button with the circuit breaker to the OFF position. These operations are only permitted to maintenance officers. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 22 NB! The keys to open the lock will be stored inside the air panel or hung up with the padlock itself. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 23 4.4 CONNECTIONS AND DIMENSIONS 1 – Electric connection 2 – Compressed air connection FRONT MACHINE ELECTRIC CONNECTION MACHINE BACK RIGHT SIDE COMPRESSED AIR CONNECTION This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 24 The electric dangers are all cancelled during the project phase; as for all the operations of maintenance, herewith there are all the procedures to follow to act in total safety. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 25 130° C the machine operator must intervene as per what described in paragraph 8.2 "Use of the Hand-Crank") This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 26 130° C the machine operator must intervene as per what described in paragraph 8.2 "Use of the Hand-Crank") This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 27 CALENDER 901-3600 5.2.3 INSTRUCTIONS TO USE FOR OPERATOR CONTROL PANEL SEE ENCLOSURE (inserted at the end of this manual) This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 28 CONTROLS OR ALARMS DISPLAYS ALL THE RELEVANT PAGE. IN THAT REGARD SEE OPERATION MANUAL ENCLOSURE (INSERTED AT THE END OF THIS MANUAL) This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 29 3 – Starting push button 4 – Safety inversion 5 – Emergency stop button 6 – Stop push button 7 – Start push button This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 30 14 - On-Off printing paper tension 15 – On-Off fabric tension 16 – Free 17 – Free 18 – Free 19 – Free This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 31 4 – On-Off support paper tension 5 – Protective paper speed regulator 6 – Winding speed regulator 7 – On-Off fabric winding This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 32 CALENDER 901-3600 FRONT LEFT CONTROL PANEL 1 – Emergency stop button This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 33 5. Diagram accurately depicts the route of the fabric, printing paper and the protective paper. PICTURE H This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 34 Monti Antonio S.p.A. does not take the responsability on the materials used from the final user, if not previously worked and tested positively by Monti Antonio S.p.A. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 35 (See photo) Load the reel on the machine and carry out the passing of the protection paper according to the scheme hereunder. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 36 FIG. 2 Load the bobbin on the machine and carry out the passing of the fabric according to the scheme hereunder. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 37 VERY IMPORTANT ! TAKE CARE THAT MAXIMUM PRESSURE OF THE EXPANSION SHAFT MUST NEVER DE HIGHER THAN 4,5 BAR This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 38 NB! The keys for opening the padlock are located inside the air panel or hung from the lock of the padlock. Pos.Y Pos.Z Pos.X This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 39 This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 40 Greasing of bearings and supports 3 MONTHS Resistance slip ring brushes 7 DAYS cleaning IMPORTANT ! GREASING OF HEATED ROLLER SUPPORTS RIGHT SIDE LEFT SIDE This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 41 BEFORE EVERY CLEANING OPERATION FOLLOW THE INSTRUCTIONS AS SET OUT IN CHAPTER “Maintenance” This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 42 IN THE EVENT, THAT YOU SHOULD NOTE EXCESSIVE IRREGULARITIES ON THE SURFACE OF THE MANIFOLD OR OF THE ROTOBRUSHES. YOU WILL NEED TO EITHER ARRANGE FOR ADJUSTMENT OR SUBSTITION. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 43: Positioning Of Rollers
Position the felt-smoother piston rod at mid-stroke and with the appropriate screw fix it to the closest perforation. THE PERFORATIONS MUST MATCH ON BOTH SIDES. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 44 PART.1 ON THE RIGHT IN RELATION TO THE CURRENT LENGTH OF THE FELT.IF THE MOVE WAS NOT ENOUGH, ACT ON DEVICE PART.B AND MOVE DOWN THE PNEUMATIC CYLINDER ANCHORAGE. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 45: Felt Centering Device Adjustment
TAKEN PLACE, CHECK THE MACHINE IS LEVEL BY PLACING A SPIRIT LEVEL ON THE TWO BASES AND, IF NECESSARY, STRAIGHTEN THE MACHINE UP. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 46 3 bar and if necessary should be shifted on other holes choosing the most appropriate ones. CORRUGATED BOARD 80 cm. 80 cm.. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 47: Frl Air System Check
Monti Antonio S.p.A. disclaims any responsibility on possible breakage due to a lubricating grease other than those mentioned (GREASE MONTI) This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 48: The Use Of The Crank
Provided that the machine is running correctly, reset the machine by removing the natural fibre cloth. CRANK RIGHT SIDE OF MACHINE This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 49: Anomalies And Controls
Safety heatgauge reset ( see instructions paragr. 10 ) Lateral felt shifting See paragraph 7.8 This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 50: Safety Heatgauge Reset
AT THIS POINT THE MACHINE CAN RESTART IN THE REGULAR OPERATING CONDITIONS. CARRY ON STARTING THE MACHINE. ATTENTION ! RESET THE MAGNETOTHERMIC This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 51: Resistance Replacement
Cut off the machine from the power and pneumatic systems. • Unload the tanks containing lubrication oil and store it in compliance with law provisions. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 52: Residual Risks After Turning Off
The machine is made with no biodegradable materials. Take the machine to a deposit authorized for its disposal. This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...
Page 53: Pneumatic System
CALENDER 901-3600 14 PNEUMATIC DIAGRAM This manual is the property of Monti Antonio S.p.A. Any reproduction, even if only partial, is severely prohibited MI9013610...