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Side TMS 5001 Instruction Manual

Blow moulding machine
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TMS 5001
INSTRUCTIONS MANUAL
OPERATION MANUAL

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  • Page 1 TMS 5001 INSTRUCTIONS MANUAL OPERATION MANUAL...
  • Page 2 INDEX INTRODUCTION GENERAL FACTS TECHNICAL DATA 3.1. BLOW MOULDING MACHINE SPECIFICATIONS 3.2. GENERAL INSTALLATION GUIDELINES 3.3. SAFETY 3.4. SAFETY DEVICES CUSTOMER PREMISES INSTALLATION INSTRUCTIONS 4.1. UNLOADING THE MACHINE 4.2. PLACING THE FEET ON THE MACHINE 4.3. PLACING THE LEAD IN CONVEYOR 4.4.
  • Page 3 PREFORM CARRIER 5.9. DELIVERY 5.10. PRESS FEED CONVEYOR 5.11. LOADING AND NAILING 5.12. NOZZLE COOLING 5.13. HOPPER AND FEEDER 5.14. CONVEYOR BRAKE SCREEN 6.1. EXTERNAL SWITCHES 6.2. MANOEUVRES 6.3. SCREENS 6.4. ALARMS (MALFUNCTION – CAUSE – SOLUTION) FORMAT CHANGE 7.1. PREVIOUS PROCEDURES 7.2.

  • Page 4: General Information

    TIPS ON THE USE AND PRESERVATION OF THIS MANUAL This manual is intended for operators using or monitoring the SIDE Mould blowing machine on a daily basis. The manual does not replace the specific training of operators, who must have worked with SIDE Mould blowing machines in the past or have taken part in a specific training course on this machine taught by the SIDE, SA staff.

  • Page 5: Technical Assistance

    SIDE, SA is at the disposal of its customers and it will be willing to listen to any improvement proposals concerning this manual, provided they serve to enhance the fulfilment of the purposes for which it was written in the first place or to correct any mistakes in it.

  • Page 6: General Facts

    EN 954 2007 TEMPERATURE AND HUMIDITY The SIDE Mould blowing machine should only be used in places with a 15ºC to 45ºC room temperature range and with a relative humidity below 70%. The storage temperature must range between 5ºC and 50ºC.

  • Page 7: Warranty

    It will cover all the broken parts or those presenting an excessive wear due to the amount of operating hours. Once a component under the warranty period has been replaced, it will have to be sent to SIDE, SA should the latter ask the machine owner to do so for verification purposes.
  • Page 8 TMS 5001 Repair works implemented by the Owner or by third parties without the previous explicit authorisation of the Manufacturer will always fall within the responsibility of the Owner and it will void the Owner’s right to present any claims against the Manufacturer.

  • Page 9: Technical Data

    TMS 5001 TECHNICAL DATA BLOW MOULDING MACHINE SPECIFICATIONS MAINS Input voltage (+ground +neutral): Three phase 380 V Admissible volt drops: + / - 5% Frequency: 50 / 60 Hz Admissible variation: + / - 5% Total installed power capacity (Kw):...

  • Page 10: Conveyor System

    TMS 5001 PRESS UNIT Number of cavities: Minimum distance between the trays (Closed mould): 480 mm Maximum distance between the trays (Open mould): 905 mm CONVEYOR SYSTEM Number of units conveyed: 50/25 Size: 80 mm STRECHING-BLOWING UNIT Mould stretching course (mm):...

  • Page 11: General Installation Guidelines

    3.2. GENERAL INSTALLATION GUIDELINES On receiving the SIDE blow moulding machine, the owner must check the packaging (if any); if it has suffered any damaged during transport or if the consignment is not complete, the owner should contact SIDE, SA technical assistance services immediately.
  • Page 12 TMS 5001 THEY MUST NOT BE REMOVED OR DISMANTLED FOR ANY REASON: ANYONE WHO DELIBERATELY DISABLES OR ALTERS THE SAFETY DEVICES WILL BE RESPONSIBLE FOR ANY OF THE OPERATIONS THAT ARE CARRIED OUT AFTER SAID MODIFICATION. 3.3.1 RISK AREAS Operating the machine during the normal production cycle does not present a risk to personnel as the protective cabins prevent accidental access to moving parts.

  • Page 13: Safety Devices

    TMS 5001 3.3.3 AREAS OF RESIDUAL RISK Since all the process operations are automatic the machine has no residual risks; even when operating in manual mode it is fully fitted with safety devices and guards. However, despite the measures taken, a certain hazard level is inevitable if the functionality of the line is not reduced.
  • Page 14 3.4.2 CABIN SAFETY DEVICES ANY ALTERATION OF A SAFETY DEVICE BY THE USER EXEMPTS SIDE S.A FROM ANY RESPONSIBILITY AND MAKES THE USER SOLELY RESPONSIBLE BEFORE THE COMPETENT INSTITUTIONS IF THE MACHINE DOOR LIMIT SWITCHES FAIL THE EMERGENCY STOP IS ACTIVATED...
  • Page 15 TMS 5001 An emergency stop push button is a self-latching, red mushroom-headed button which transmits the emergency stop command to the control system. When this button is activated the machine stops working immediately. Specifically, when activating an emergency stop push button: - The electrical power is immediately disconnected.
  • Page 16 TMS 5001 3.4.4.4 KEY SELECTORS Some selectors, such as those which allow the machine to operate manually or which disable the cabin door safety devices, can only be operated with a key; this safety measure prevents unauthorised personnel from accessing the functions controlled by the selector.

  • Page 17: Warning Signs

    TMS 5001 3.4.5 WARNING, PROHIBITION AND MANDATORY SIGNS Warning or prohibition signs designed according to ISO standards are placed to signal line areas in which work should be done with caution or when it is considered that there is a residual risk.
  • Page 18 TMS 5001 MACHINE Page 17 of 106...
  • Page 19 TMS 5001 TOOL FOR MOULD COLOCATION Block mould Page 18 of 106...
  • Page 20 4.1. UNLOADING THE BLOWER As has already been said, the machine must be installed following the indications provided by SIDE, SA in the installation dossier. The instructions in this chapter are merely informative. Maintenance tasks on the machine and its components must be implemented according to the following...
  • Page 21 TMS 5001 Page 20 of 106...
  • Page 22 TMS 5001 Bubble precision level Mechanized Surface / oven table Bubble precision level Mechanized Surface / press Page 21 of 106...
  • Page 23 TMS 5001 DOWN and LEVEL DOWN and CONTACT DOWN and CONTACT Page 22 of 106...
  • Page 24 TMS 5001 CONNECTING THE FUNCTIONAL UNITS In order to facilitate transport, it is necessary to dismantle some of the components of the blow moulding machine. This section explains how to reassemble the dismantled units. 4.3. PLACING THE FEEDING HOPPER – LEAD IN CONVEYOR...
  • Page 25 TMS 5001 4.4. DRAWING FITTING This should be fitted respecting the locating pins. 4.5. CONNECTION THE WATER AND AIR PIPES The supply plugs are on a cross-arm placed upon the machine frame. These plugs can be accessed from the upper part of the machine protection frame in order to avoid obstacles (such as cables and pipes on the floor) that may hinder mobility around the machine.
  • Page 26 TMS 5001 OPERATION STAGES 5.1. STRECHTING / BLOWING The stretching/blowing unit stretches the preforms in the blowing mould vertically in order to guarantee the uniform distribution of the material in the moulded bottle during the pre- blowing stage. 5.2. IMPREVIOUS CYLINDER The impervious cylinder unit and the blowing nozzle seal the preform carrier during the blowing stage.
  • Page 27 TMS 5001 5.4.1 UPLOADING AND UNLOADING MOULD When the production needs to change the mould to manufacture another bottle, the operator must to change it using the a cran comply with the next condition: - Prepare appropriate load lifting equipment with the capacity to provide the safest working conditions.
  • Page 28 TMS 5001 5.7. OVEN TRANSMISSION The oven transmission system rotates the preform holder units on their axis while the transport system takes them through the heating phase. 5.8. PREFORM HOLDERS The nozzle-cooling unit consists of an air-cooling tunnel through which the preform carriers pass once the container has been extracted.
  • Page 29 TMS 5001 5.10. PRESS FEED CONVEYOR Once the preform has been heated in the oven, the press feed conveyor takes the preform carriers to the mould for the blowing stage. 5.11. LOADING AND NAILING The loading and nailing unit consists of an integral system that places the preforms on the preform carriers and then fixes them to the nozzles.
  • Page 30 TMS 5001 5.13. PREFORM CARRIER The preform carriers move through the blow moulding machine conveyor circuit and it is there that the preforms are placed. Page 29 of 106...
  • Page 31 TMS 5001 SCREEN Machine’s structure and screen’s philosophy. The TMS 2005xL machine is divided in the following parts: EXTERNAL SWITCHERS 1. OK Button: Used to verify the blower safety features (primarily Emergency mushrooms and Doors) and, if everything is operational, it enables the machine's electrical power supply and the operating air intake.

  • Page 32: Screen Structure

    TMS 5001 SCREEN SWITCHERS 6.2.1 SCREEN STRUCTURE The screen is formed by two fixed areas (top and bottom toolbars) that we find in all screens and that give easy access to any point in the program. The central area of the screen varies depending on the operating mode and function selected. Many of the functions are restricted according to the level of access to the machine screens.
  • Page 33 TMS 5001 TOP BAR TOOLS (left to right): 1. SIDE logo / Current time: pressing the SIDE logo we access the start-up system. The current date and time can be set in the "Setup" screen. 2. Operating mode indicator: Manual/Automatic operating mode. To change mode, we use the key selector push button on the front of the machine.
  • Page 34 TMS 5001 LOWER BAR TOOLS (left to right): 1. Pilot / Push alarms: "Alarm" light (Primary and Process Alarms) and "Warning" (Secondary Alarms). "Reset" alarms button (alarm acknowledgment and deletion). This switch has the same function as button located on the machine keypad. By pressing on Alarms lights, we access the machine Alarms screen.
  • Page 35 TMS 5001 6.2.2 OPERATIONS Preform loader: the module that loads the preforms into the machine. This comprehends the whole feed system from the device that transports and sets the preforms in the preform holder (belt, roller inverters, feed chute, splitters and clamp system for locating the preforms in the machine).

  • Page 36: Voltage Connection

    TMS 5001 Manoeuvres 6.3.1 VOLTAGE CONNECTION 1. Connecting the blow moulding machine to the mains. 2. Place the master switch in position “1”. 6.3.2 COMMISSIONING For commissioning, we must first press the "OK" button on the keypad until it lights. Then we press the "Reset"...
  • Page 37 Access Level refers to the level of the operator to manage the machine. Access levels are (from most basic to advanced): U-BAS-Basic user, U-ADV-Advanced User, U-SAT-Maintenance User, U-MAN- SIDE Manufacturer User). Preventive The machine provides periodic warnings (weekly, monthly, quarterly, annual and bi-...
  • Page 38 TMS 5001 Change of access level By pressing the icon in the top right-hand corner of the screen, we access the machine program's access level screen. At the same time, this displays the current access level. The various access levels are (in order of priority):...

  • Page 39: Format Name

    Access Level Times: access time and total time remaining for the selected access. If it were necessary to provide a password to access certain internal data or special functions, the SIDE manufacturer would provide temporary passwords and provide information on specific features or functions.
  • Page 40 TMS 5001 6.3.4 MAIN SCREEN (AUTOMATIC MODE) AUTO screen Cycle Indicator bars showing execution of the various machine modules: • Transport: preform holder carrier • Press: opening and closing cycle of the press, stretching and blowing • Load: preform loading cycle •...
  • Page 41 TMS 5001 Machine Basic parameters of the oven: • Oven OK (desired temperature reached) and pre-heating indicators • Current oven temperature (temperature probes) • Current temperature infrared cameras • Active temperature compensation indicators and compensation rate of each module PRODUCTION SCREEN (production) Production indicator dials •...
  • Page 42 Greasing Cycle: Once the number of greasing cycles has been exceeded, the grease pump is activated. The system waits for the circuit pressure switch signal (on each side). If the signal does not appear, a warning will be displayed on screen.
  • Page 43 TMS 5001 Water Pressure/Min: shows the current water pressure and the minimum pressure for correct operation. Water Temp./Max: shows the current water temperature and the maximum temperature allowed for correct operation. General Pressure: displays the pressure of the low air pressure system or operating pressure.
  • Page 44 LOADING SCREEN (PREFORM LOADER) (1/2) The Load screen in Automatic Mode is basically divided into three zones: on the left-hand side, we have an indication from the elements that control the preform loader. In the centre, we can configure the times and the parameters that control the loader.
  • Page 45 TMS 5001 Movement “Y”: indicates the state of the SV of the “Y” Movement Table pneumatic cylinder in the preform loader’s positioning system and the detectors that identify the end of the process. Rotative T. Right: indicates the state of the SV of the Rotating Right Turn pneumatic cylinder in the preform loader’s positioning system and the detectors that identify the end of the process.
  • Page 46 LOADING SCREEN (PREFORM LOADER) (2/2) The Load screen in Automatic Mode is basically divided into three zones: on the left-hand side, we have an indication from the elements that control the preform loader. In the centre, we can configure the times and the parameters that control the loader.
  • Page 47 TMS 5001 Ascent Speed Belt Vibrator: time taken (in seconds) for the pneumatic vibrator, installed in the base of the preform loading belt in chute 2, to move. Elev. speed Belt: speed of the preform loading belt. The speed is introduced as a percentage of the maximum speed allowed by the variable-speed drive to the minimum.
  • Page 48 TMS 5001 EXTRACT SCREEN. (BOTTLE EXTRACTOR) The Extractor Screen in Automatic Mode is divided into three areas: on the left are the preform extractor control indicators. In the central part are time and parameter settings for controlling the extractor. On the right, we can modify the extractor's optional features.
  • Page 49 TMS 5001 TRANSP. SCREEN (PREFORM AND BLOWN BOTTLES CARRIER) In Automatic Mode, the Transport Screen is divided into three areas: on the left are the preform transport control indicators. In the central part are the time and parameter settings for controlling the preform holder transport.
  • Page 50 TMS 5001 Time Trans. In: time take (in seconds) for the transport line to return to its starting position at the heater extraction area. The movement is defined using the starting and final progress coordinates, and using the time that this process should take. The line control system internally defines the adequate speed and necessary accelerations to comply with the specified time.
  • Page 51 TMS 5001 PRESS SCREEN The Press Screen in Automatic Mode is divided into three areas: on the left are the press control indicators. In the central part are time and parameter settings for controlling the press. On the right, we can modify the press' optional features.
  • Page 52 TMS 5001 Time Achieve Press. tightness: waiting time, within the press process, for the air tight cylinder to reach the lower part of its cycle. Press Close/Open Time 1/2: time taken (in seconds) for Press Lines 1 and 2 to open/close. The movement is defined by the starting and final progress coordinates, and by using the time that this movement should take.
  • Page 53 TMS 5001 BLOW SCREEN In Automatic Mode, the Blow Screen is divided into three areas: on the left are the preform blow control indicators. In the central part are time and parameter settings for controlling the blowing. On the right, we can modify the blower's optional features.
  • Page 54 TMS 5001 Blow Process Parameters. Pre-blow Position: position of the stretch line from which the low pressure pre-blowing will be activated. Press. Pre-blow 1: position of the stretch line from which the low pressure pre-blowing will be activated. Pre-blow Ext. Time: extra activation time (in seconds) of the pre-blowing SV.
  • Page 55 TMS 5001 OVEN SCREEN (1/2) The Oven Screen in Automatic Mode is divided into three areas: on the left are the preform heater control indicators. In the central part are time and parameter settings for controlling the oven. On the right, we can modify the optional process features.
  • Page 56 TMS 5001 Cycles Pre-Heating: oven pre-heating temperature. If the temperature reading of the probes is lower than this parameter when starting up the oven, the pre-heating process will start until the temperature we have entered for this parameter is reached.
  • Page 57 TMS 5001 OVEN SCREEN (2/2) If we press the Heater screen in Automatic Mode a second time, we will access a second heater control screen where we are able to see a temperature graph of the heaters and the cameras.
  • Page 58 TMS 5001 From the Oven control screen, we can access the screens Oven 1 and Oven 2. On these screens we will define the temperatures. This is the power of each one of the lamps for each height of the preform. This is repeated for each module in each heater. The power value of the lamps is introduced as a percentage of the maximum power.
  • Page 59 TMS 5001 6.3.2 MAIN SCREEN (MANUAL MODE) MANUAL SCREEN In Manual mode, there are screens and options for manual operation of the various electric, pneumatic, and mechanical devices involved in the operation of the machine. From this screen, we access the same screens as in automatic mode, but adapted for manual mode tests and adjustments.
  • Page 60 TMS 5001 Screen operation is common in all cases: a blinking cursor that selects the manual function to be moved: This cursor can move directly selecting the function on the touch screen or by using the + and - buttons on the screen:...

  • Page 61: Data Screen

    TMS 5001 6.3.5 SAVING FORMATS DATA SCREEN From the data display, we manage format storage. All data necessary to reproduce the production of a bottle or container is stored in so-called formats. These include data for the blowing process, but also the configuration data of the machine elements such as parameters of servos, oven temperatures, production, description of the format ...
  • Page 62 TMS 5001 Save Current Format to Disc: Step 1: check and/or change name of the format to be saved. Press "Save Format on Disc" to save data Step 2: The control system asks us if we are sure that we want to save the current format because, if it Step 3: already exists, it will be over-written, and therefore we will lose the one previously saved on the disk.
  • Page 63 TMS 5001 Load Format from Disc: Press the arrow icon to view drop-down list of stored formats on the disk. Select the desired format. Step 1: Step 2: Press "Load Format from Disc" to load the selected format. The control system asks us if we are sure we want to load the format selected in the work area...
  • Page 64 TMS 5001 Delete Disc Format: Step 1: Press the arrow icon to view drop-down list of stored formats on the disk. Select the format we want to delete. Step 2: Press "Delete Disc Format" to delete the selected format. Step 3: The control system asks us if we are certain that we want to delete the selected format from the disk.

  • Page 65: Alarms And Messages

    TMS 5001 6.3.6 ALARMS AND MESSAGES ALARMA SCREENS The Alarms screen may appear automatically when any type of alarm is triggered on the machine. There are three types of alarms: • Primary Alarm: Alarm occurring due to any severe cause (for example, emergency mushroom, or opening the machine doors).
  • Page 66 TMS 5001 In the centre of the screen is a list of the alarms that may occur. There may be one or several primary, secondary and process alarms, and some of them are occasionally the product of the others. The alarm texts display the alarm identification numbers, and the date and exact time at which they occur.
  • Page 67 TMS 5001 6.3.7 PREVENTIVE MAINTENANCE SCREEN From the preventive maintenance screen, we manage and visualize the preventive maintenance of the machine. The buttons on the left provide access to a basic list of preventive maintenance tasks for the selected period.
  • Page 68 TMS 5001 Where machine maintenance becomes necessary, one of the buttons on the left will light. If we press the button, the display will activate with key checkpoints. The Maintenance light at the bottom will light red to show maintenance is necessary.
  • Page 69 TMS 5001 FORMAT CHANGE PREVIOUS PROCEDURES Following the order in the picture, it is necessary to have: A set of nozzle couplings, a set of Allen keys, a set of spanners. FORMAT CHANGE START-UP 1. Before starting to change the format, make sure that you close the water inlet valve, in the first place, and then the water outlet valve.
  • Page 70 TMS 5001 7.2.1 TAKING THE MOULD OUT OF THE MACHINE 1. Remove the blast tubes from the bottom of the mould. 2. Remove the fixing bolts from the bottom of the mould and remove the bottom of the mould. 3. For maximum format moulds, fitthe safety fixing flanges on the machine. Then open the press to access the fastening screws.
  • Page 71 TMS 5001 4. Then access each half-mould and remove the fastening screws. 5. Safety flanges cannot be fitted for normal format moulds. First, you must open the press to loosen the fastening screws. All but two on the front should be loosened. Do the same for the other half.

  • Page 72: Lift Adjustment

    TMS 5001 7. Bring the mould transporter base close. Centre and attach the wheels. Then pull the mould and fit it on the base. 8. To assemble the mould, proceed in the same manner but in reverse order. Observe the tightening torque of 250Nm for the M16 12.9 mould fastening screws and 60Nm for the M10 12.9.
  • Page 73 TMS 5001 Once the lift adjustment process is over, adjust the lead in conveyor rollers. Use the preforms of the new format or a gauge with the measure for the format intended. 1. Loosen the bolts marked in the picture, two on each end, and open or close the rollers DEPENDING on the format intended.
  • Page 74 TMS 5001 7.2.4 LEAD IN HOPPER ADJUSTMENT 1. Adjust the upper guides. To adjust the rollers, use a new preform format as a guide or a gauge set to the dimensions of the format you want to use. This is similar to adjusting the rollers. To begin, loosen the screws shown.

  • Page 75: Cambio De Formato

    TMS 5001 4. Leave the roof at 3mm from the preform, placing the latter upon the wing of the next one, as shown in the picture. It is very important to observe the parallelism between the preform support rail and the roof.

  • Page 76: Setting The Oven

    TMS 5001 3. Then assemble the new nozzle format, performing the above procedure in reverse. We place the new nozzle in the preform holder, easing it from the top. Once inserted, we slide the ring to hold the neck of the nozzle that we had previously withdrawn.
  • Page 77 TMS 5001 1. First, adjust the protections of the preform neck to the new format. Loosen the screws shown in the picture both at oven entrance and exit. 2. Place a preform inside the nozzle on each end of the oven.
  • Page 78 TMS 5001 6. Then remove the lateral hold down nuts and remove the oven. 7. Place the oven upon a workbench and loosen the lateral fixing bolt of the bulb support. Do the same thing with the other bulb support.
  • Page 79 TMS 5001 10. In order to regulate it, access the rear fixing bolt, loosen it and move the bulb support vertically. 7.2.8 FEEDER ADJUSTMENT 1. Loosen screws and adjust front guides. 2. Regulate photocell and mirror to the desired height.
  • Page 80 It is possible that, depending on the type of preform, a distance of 3mm may not be suitable;therefore, this value should be treated as the default value when making the first adjustment. 4. Adjust side carriages to meet the 53 mm dimension. Then regulate the front stops so that the preform is aligned with the cylinders.
  • Page 81 TMS 5001 BLOWING ADJUSTMENT IN CASE OF ADJUSTMENT OPERATIONS: IT IS NECESSARY TO TURN OFF ONE OF THE TWO SECURITY KEYS (A OR B) TO SWITCH OFF THE MACHINE AND GET INTO IT SAFELY. IT IS A MANDATORY REQUIREMENT THAT THE OPERATOR TAKES WITH HIM ONE KEY (A OR B) TO GUARANTEE THAT THE MACHINE DOESN’T WORK.
  • Page 82 The removal of pre-blown containers will make it possible to assess the efficiency and texture of the pre-blowing process. When placed side by side, the pre-blown containers should have a similar shape and size. Important variations show differences between the blowing units which might include leaks, uneven hole restrictors or poorly adjusted flow valves.
  • Page 83 TMS 5001 - Pre-blowing as a process option Sometimes, containers may be processed without pre-blowing. This usually produces containers with less variations as far as material distribution is concerned and hence more consistent loads. This method is not recommended for preforms with a reduced interior diameter, since these preform take less time to touch the stretching rod and thus the material cools down faster, which makes stretching more difficult.
  • Page 84 TMS 5001 LIST OF SHAPING DEFECTS AND SOLUTION 8.2.1 ASPECT DEFECTS CAUSE SOLUTIÓN White stains or bottom Too low preform temperature - Find out reason and increase temperature progressively Failure in the decompression -Check the operation of the valves decompression electro-valves - Check static relay.
  • Page 85 TMS 5001 - Increase secondary air blow lapse. Perpendicularity Misaligned neck after Check primary valve embossing. operation. - Check diameter of blowing mould semiarid in the necks. Uneven thickness - Control preform quality. External corrugation Faulty preform conditioning - Increase temperature in the preset area.

  • Page 86: Maintenance

    TMS 5001 MAINTENANCE CHECKING THE MACHINE IN CASE OF MAINTENANCE OPERATION: IT IS NECESSARY TO TURN OFF ONE OF THE TWO SECURITY KEYS (A OR B) TO SWITCH OFF THE MACHINE AND GET INTO IT SAFELY. IT IS A MANDATORY REQUIREMENT THAT THE OPERATOR TAKES WITH HIM ONE KEY (A OR B) TO GUARANTEE THAT THE MACHINE DOESN’T WORK.
  • Page 87 TMS 5001 Alignment and tension of the elevator belt Cleaning the descending tracks of the preform. Cleaning the loading area of the preforms (divisor, attached). 0.25 Cleaning all the parts of the SBM machine. Greasing of the oven chains with grease.
  • Page 88 TMS 5001 With a dry cloth, scrub the slots until they have a mirror-like finish. Check condition of the cones by the carrying pallets preforms. 1 / 4 Clean the lights of each oven module. Process: Always be sure to do so once the oven has cooled down.
  • Page 89 TMS 5001 Dismantle the reflectors of the oven and polish with paste for stainless steel. If the machine has an air recovery system installed, change the gaskets of recovery. Dismantle the air/water exchanger and clean. Change de bushings of the bottom holder...
  • Page 90 TMS 5001 LUBRICATION THE MACHINE 9.2.1 CENTRALISED LUBRICATION In order to lubricate the movable parts of the machine, the automatic, pump-actuated lubricating system has been implemented; it guarantees a minimum intermittent flow to the lubrication points by means of distributors.

  • Page 91: Manual Lubrication

    TMS 5001 9.2.3 LUBRICANT FEATURES The lubricants recommended are NSF H1 food industry lubricants, hence, they are adequate for occasional contacts with food (NSF H1), which are technically unavoidable, and they have been produced observing strictly the FDA 21 CFR § 178.3570 standard.
  • Page 92 TMS 5001 BOOTER LUBRICATION DETAILS The lubrification shown below has to be done with the booster dolly in the upper position, so in manual mode put the booster dolly up and open the mold to keep the booster dolly up when air supply shut down.
  • Page 93 TMS 5001 MECHANIC LINING-UP 9.3.1 BLOWING UNIT MAINTENANCE The steps that must be followed in order to dismantle the blowing valve in order to replace damaged parts or to clean and/or inspect it have been listed next. Before manipulating the valve, make sure the system voltage has been cut off and there is no air pressure.
  • Page 94 TMS 5001 4. Remove the valve of ring P1 from its base: Fix the ring inserting the Seeger pliers in the lateral holes of the base. Turn the ring from left to right and pull towards you. 5. Remove non-return valves from operation valves P1 and P2.
  • Page 95 TMS 5001 8. Remove retention ring of valve P1 9. Remove valve P1 of the piston in the covered part: Press the Allen key against the piston valve inside the unit. Check the movement of the removed parts with your hand.
  • Page 96 TMS 5001 12. Remove the rings of the caps manually. 13. Clean the interior of the unit using a soft solvent. Do not use hot water to clean the valve unit or the inside of the unit! Work in well-ventilated places and use protection gloves to clean the components.
  • Page 97 TMS 5001 18. Insert valve P2 separating the piston from the carcase: Tighten with your hand the parts introduced in the unit. Check the movement of the parts introduced by pressing the Allen key against the valve piston inside the unit.
  • Page 98 If the ring is damaged, replace it. 25. Apply a fine layer of grease (Ref. OE 0101-020) in the outer side of the “0” seat rings (see arrow). 26. Turn the unit upside down and insert the non-return valves of function valves P1 and P2.
  • Page 99 TMS 5001 28. Insert valve P2 in the ring seat: Pick the ring by inserting the Seeger pliers in its lateral holes. Turn the ring from left to right and tighten it down into the unit. 29. Insert the fixing bolts into the valve unit manually. Tighten the bolts with a 25 Nm torque using an Allen key.
  • Page 100 TMS 5001 9.3.2 REPLACING THE STRETCHING BELT This element, under correct operation conditions, should not show signs of wear and it should not be necessary to tighten the belts during its useful life. Special attention should be paid during uncontrolled stops. The stretching might remain in up position with preforms in the mould.
  • Page 101 TMS 5001 4. Remove the belt pulling from the engine pulley area. Replace by a belt of the same length taking into account the pulley circuit. 5. Place belt and fixing clamps. Tighten the screws progressively at 20Nm by cross-clamping (both clamps).
  • Page 102 TMS 5001 9.3.3 TIGHTENING THE OVEN CHAIN Exert force on it. 9.3.4 STRETCH RODS 1. Loosen screws and ball holder and disassemble the stretch rods. 2. Once outside the machine, loosen the nut and replace the rod. Then we repeat point 2 in reverse.
  • Page 103 TMS 5001 1. Remove supply hoses of the two blowerunits. Then dismantle their electrical connections. 2. Push with your hand in the direction of the arrow so that the shaft moves downwards. 3. Loosen the nozzle and remove it. Then, remove the screws and remove the cylinder.
  • Page 104 TMS 5001 4. Replace the seals, bushing guides and scraper. Place the seal in the same position. 5. Reassemble the parts in reverse order. 6. Below are details on how to adjust the height of the airtight cylinder. For this purpose air pressure and electricity must be connected.
  • Page 105 4. View the lower roller while it is working  observe whether it is centred or if it moves. See Figure 3. 5. If the belt is not centred, tighten the roller on the same side towards which the belt tends to move, in order to move it in the opposite direction.
  • Page 106 TMS 5001 H = 10 / 30 Page 105 of 106...
  • Page 107 TMS 5001 A = B if A>B  then Page 106 of 106...

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