Summary of Contents for RazorBack Offroad RBO5160
- Page 1 EXPEDITION RACK P R O D U C T M A N U A L U T V A C C E S S O R I E S P a r t N u m b e r : R B O 5 1 6 0...
- Page 2 PRODUCT MANUAL INFORMATION INTRODUCTION Everyone here at Razorback Offroad™ would like to thank you for your recent purchase of one of our products, and tell you congratulations! Our passion is to provide our customers with the best products and parts money can buy! Without support from valued customers such as yourselves, our business, as well as the people who work for it, wouldn’t survive. We hope you find our products useful and get the most out of every experience with them. Thank you! ATTENTION This manual should be read carefully. It contains important information that needs to be fully understood and followed in order to ensure that the Razorback Offroad products discussed in this manual are used properly to ensure the safety of all persons (e.g. operators, customers, bystanders). R A Z O R B A C K O F F R O A D . C O M...
- Page 3 MIXING & MATCHING PRODUCTS • Only use Razorback Offroad brand replacement parts for your Razorback Offroad products. • ALWAYS FOLLOW STATE & LOCAL GUIDELINES! SECUREMENT It is the driver’s / operator’s responsibility to ensure that nothing can come loose from any part of their vehicle.
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Page 4: Terms And Conditions
TERMS & CONDITIONS RBO0166R1 LIMITATION ON WARRANTY Inventive Edge, LLC dba RazorBack Off road™ (also referred to herein as RBO) warrants to the original purchaser that each new RazorBack Off road™ (RBO) product will be free from defects in material and workmanship for a period of twelve (12) months from date of purchase. - Page 5 TERMS & CONDITIONS RBO0166R1 Notice to Owner or User It is the responsibility of the Owner or User to go to our Product Registration page to register your RBO product. Failure to register product will void any expressed or implied warranties of RBO products. Filling out your online warranty registration is very important in the event that RBO should ever need to contact you concerning the compliance of your registered equipment with any applicable safety standards, the information you have provided on the warranty registration transfer below will ensure your immediate notifi...
- Page 6 DESCRIPTION CAN-AM MAERICK TRAIL & SPORT EXPEDITION RACK RBO5160 (MOUNTING HARDWARE INCLUDED) We designed our Expedition Can-Am Maverick Trail & Sport Rack to take all the abuse that the Can-Am Maverick Trail & Sport can dish out. The RBO Expedition Rack™ is made from 1.5” Diameter Steel Tubing. It has a rugged powder coated finish and is manufactured by us right here in IDAHO.
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Page 7: Tools Required For Installation
INCLUDED MOUNTING HARDWARE TOOLS REQUIRED FOR INSTALLATION • (10) - 1/4” x 3/4” Hex Flange Bolt • 3/8” Box Wrench/Socket • (4) - M8-1.25 x 25 MM Hex Flange Bolt • 7/8” Box Wrench/Socket • (2) - M10-1.5 x 25 MM Flange Bolt •... -
Page 8: Installation Instructions
Installation Instructions BASKET TRAY HINGE PLATES RIGHT SIDE STRUT (PASSENGER SIDE) T-HANDLE PIN & BRACKET LEFT SIDE (DRIVER SIDE) TAILGATE The following are general instructions for installation of the Can-Am Maverick Trail and Sport Expedition Rack It is the up to the installer to ensure that each rack be securely mounted. - Page 9 Remove the two rear tubes located on both sides (Fig.3) Fig. 3 Place the driver and passenger sides of the rack in place of the rear tubes that were removed (Figs. 4 & 5) Bolt loosely into place (Figs. 6, 7, 9, & 10) Fig.
- Page 10 Place the basket as shown (Fig. 11) Tighten the bottom bolts to attach the basket to the driver and passenger sides (Figs. 12, 13, 14, & 15) Fig. 11 Fig. 12 Fig. 13 Fig. 14 Fig. 15 Failure to follow the safety guidelines listed may result in voiding any applicable warranty, serious bodily injury, or death. It is very important that you properly fill out your product registration form at razorbackoffroad.com/product-registration/ to register your equipment. By submitting the information within 15 days of your purchase, your warranty will be validated, ensuring that your equipment will be protected subject to the terms and conditions set out herein. In the event we need to contact you concerning your registered equipment, Product Updates, Service Bulletins, or Product Recalls, the information you have...
- Page 11 Tighten the bolts located to the front of the basket to the driver and passenger sides, 2 on each side (Figs. 16, 17, & 18) Fig. 16-Inside Basket Fig. 17-Outside Basket View View Fig. 18 Fig. 19 Fig. 20 Attach the latch plate to the driver side assembly oriented as shown (Figs.
- Page 12 Attach the T-Pin Handle to the tailgate (Fig. 23) Fig. 23 Lift tailgate into position aligning the hinge plates. Loosely install the shoulder bolts. (Figs. 24, 25, & 26) Tighten all bolts starting at the machine mountings points, to the basket, and finally at the tailgate Fig.
- Page 13 Attach the gas strut to the gas strut ball stud on the basket (Fig. 27). Attach the other end to the to the gas strut ball stud on the tailgate (Fig. 28) Ensure that the tailgate opens and closes smoothly. Fig.
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Page 14: Tie Down Points
FITS The Can-Am Maverick Trail and Sport Expedition Rack (RBO5160) has multiple“It Fits ™”mounting locations throughout the assembly. Failure to follow the safety guidelines listed may result in voiding any applicable warranty, serious bodily injury, or death. - Page 15 Failure to follow the safety guidelines listed may result in voiding any applicable warranty, serious bodily injury, or death. It is very important that you properly fill out your product registration form at razorbackoffroad.com/product-registration/ to register your equipment. By submitting the information within 15 days of your purchase, your warranty will be validated, ensuring that your equipment will be protected subject to the terms and conditions set out herein. In the event we need to contact you concerning your registered equipment, Product Updates, Service Bulletins, or Product Recalls, the information you have provided on the product registration form will ensure your immediate notification. Do your part and let us help you by filling out your product registration form. R A Z O R B A C K O F F R O A D . C O M...
- Page 16 In the event you were not the original purchaser of the product, we still need you to register your Razorback Off road product. PLEASE TAKE THE TIME TO FILL OUT THE PRODUCT WARRANTY FORM. GO TO: RAZORBACKOFFROAD.COM/PRODUCT-REGISTRATION IF YOU HAVE ANY QUESTIONS PLEASE CALL RAZORBACK OFFROAD: 1-208-696-7230 R B O 0 1 6 4 R 3...
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