Related Manuals for Montracon MT45
Summary of Contents for Montracon MT45
- Page 1 Machinery Carrier OPERATOR HANDBOOK (Rev 3 Edition) www.montracon.com...
- Page 2 6. Trailer Maintenance & Care Page 47 - 61 7. Fault Finding Page 62 - 72 8. Useful Contacts Page 73 t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 3 3. To the Driver Page 5 4. Warranty & Claims Procedure Page 6 This trailer has been manufactured by Montracon to: BS EN ISO9001:2008 Registered for the design and manufacture of trailers and rigid bodies. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com...
- Page 4 Figure 1 The trailer will also be fitted with a Montracon Figure 4 Ministry Plate showing the “C number”(Ministry number) which has been allocated to that trailer by VOSA before delivery to the Customer.
- Page 5 Montracon Limited reserves the right to make modifications to the design and/or technical specification of equipment without this resulting in making such modifications to products already sold. Whilst every...
- Page 6 Montracon to carry out the necessary repairs. It is the owner's responsibility to deliver the trailer to the 1. Nature of problem Montracon nominated premises in a clean condition for 2.
- Page 7 UK Laws and all claimants under this warranty shall submit to the exclusive jurisdiction of the Courts of the UK. Montracon reserves the right to update or change working policies, procedures and operating systems at any time. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com...
-
Page 8: Table Of Contents
8. Operating Instructions Page 15 This section covers a wide variety of components that are used on Montracon trailers. Not all components will appear on one vehicle, therefore certain instructions contained herein will not apply. Where special instruction beyond the scope of this section is required, this will be supplied as supplementary information. -
Page 9: Bolt-In King Pin
4. Unlock and release fifth wheel coupling. Slowly Couple hydraulic line(s), if applicable. drive the tractor unit clear of the trailer. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 10: Landing Legs
Select high gear, rotate handle anticlockwise until legs are fully raised - Do not force beyond this position. Secure handle in stowed position. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 11: Checks Before Moving Off
Some auto-reset systems require initial energising via the brake light circuit - press the brake pedal prior to moving. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 12: Know Your Vehicle
Report all unsafe equipment before its condition becomes an operational hazard. Check the general condition of your vehicle e.g. load carrying area, sideraves, ladders, handrails, walkways, etc. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 13: Operating Controls
The neck ramp is pneumatically raised/lowered by inflating or deflating a large airbag positioned underneath the neck ramp. See Page 19 for correct operating procedure. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... - Page 14 2. ROATATING BEACON/STRODE LIGHTING 3. TRACTION HELP BUTTON 4. REAR RAMP ACTUATION BUTTON 1. PARK BRAKE BUTTON 2. TRAILER BRAKE RELEASE BUTTON t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
-
Page 15: Operating Instructions
3. Lower the steady legs, (see page 16 for correct procedure). 4. Lower the air suspension using the raise/lower control on the trailer suspension, (see page 31 for correct procedure). t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... - Page 16 As the ramps are lowered the toe-end of the ramp will automatically unfold. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 17 If in doubt consult Department of Transports Code of Practice on “Safety of Loads on Vehicles for the correct loading/unloading and securing of load regulations. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 18 3. Lower the steady legs, (see page 16 for correct plate locking pins are engaged and locked before procedure). commencing travel. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 19 The support pins will extend out from the neck (under the neck ramp). t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 20 Grip bars must be kept free from foreign objects and sludge, dirt etc. Periodically check for damage. Repair or replace as necessary. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 21 To extend; place your hand inside the out rigger and lift the release mechanism. Lift and pull the out rigger until it hits the first stop. Repeat to fully extend. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 22 1. 4. Retighten the edge protection straps. NOTE: Keep the panels closer to avoid creating a trip hazard. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 23 If your trailer comes with timber outriggers, always store outriggers safely before commencing travel. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 24 1. Hand held radio remote control unit. 2. Plug in wander lead, socket normally located on the winch, and/or on the nearside rear of the trailer. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 25 Correct grade oil is 32 grade. NOTE: Make sure the ramps are in the transport position prior to checking the oil level. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 26 REMOVABLE TYPE: Is secured in sockets and held in position via locking bolts. Removing the bolts will allow the headboard to be lifted from the sockets. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 27 For easy pedestrian access onto the bed of the trailer the trailer bed. release the locking pin (1). Slide the barrier across and lock into position. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 28 7. Lift Axle Page 32 This section covers a wide variety of components that are used on Montracon trailers. Not all components will appear on one vehicle, therefore certain instructions contained herein will not apply. Where special instruction beyond the scope of this section is required, this will be supplied as supplementary information.
-
Page 29: General Information
GENERAL INFORMATION IDENTIFICATION Air suspension is specifically designed to give superb The air suspension units fitted to Montracon trailers have ride characteristics and trouble free operation. A flexible a manufacturers identification plate, which is normally link (trailing arm) suspension, the trailing arms pivot on... -
Page 30: Height Control Valve
8. The horizontal rod is fitted in relation to the arrow on the height control valve boss. All Montracon trailer air suspensions have a height control valve and all come with a recommended ride 9. Ride height is measured from the centre of the axle height setting in millimetres (mm). -
Page 31: Raise/Lower Valve
To ‘DUMP’ the suspension 1. Push the control lever FULLY in. This allows the operator to walk away whilst the suspension dumps. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 32: Lift Axle
(i.e. axles will remain up as long as feasible). Axles will not rise if they are loaded beyond their design limit. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... - Page 33 9. Brake Actuator Release Procedure Page 41 This section covers a wide variety of components that are used on Montracon trailers. Not all components will appear on one vehicle, therefore certain instructions contained herein will not apply. Where special instruction beyond the scope of this section is required, this will be supplied as supplementary information.
-
Page 34: General Information
Load-Sensing Valve Data Plate. (For sample refer tp page 4 “Vehicle Identification” or page 38 “Brake System Information Plate”.) t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 35: Essential Maintenance
Tip: Use soapy water and a spray bottle to detect air leaks. WEEKLY Brake Adjustment: Weekly for the first four weeks, then quarterly or every 16,000km / 10,000 miles thereafter. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... - Page 36 If any of the above brake components are faulty they will affect trailer brake efficiency. Take vehicle to the nearest approved brake service outlet for rectification/replacement immediately. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
-
Page 37: Anti-Lock Brake System
Two systems are fitted (either A or B). The following light sequence indicate correct operation of the EBS system. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 38: Trailer Information Module (Info Centre)
NOTE: For more details please refer to the unit ‘Manufacturer’s Instructions’. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 39: Standard Park Brake/Brake Release
The valve will require resetting before moving off. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 40: Air Loss And Brake Protection
2. Push the red button to release the spring brakes, you can shunt the trailer. 3. After shunting pull the black button to apply the parking brake. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 41: Brake Actuator Release Procedure
5. Cock brake cylinder compression spring by winding the nut complete with washer on the resetting tool tight (max. torque 70Nm). t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... - Page 42 Page 44 Auxillary Equipment This section covers a wide variety of components that are used on Montracon trailers. Not all components will appear on one vehicle, therefore certain instructions contained herein will not apply. Where special instruction beyond the scope of this section is required, this will be supplied as supplementary information.
- Page 43 Bundy tubing via the front/rear & roof. TYPE: 0-376-20 SIZE: 200 amp COLOUR: Blue PART NO: 52030512 t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 44 7 pin system. Also, pin 4 (24N) may include wiring to provide supplementary power for trailer anti-lock brake system. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 45 NOTE: An ISO 7638 socket is used for the EBS equipment; this is a dedicated 7 pin socket. No additional supply through the ISO 3731 socket is provided. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 46 13. BPW Automatic Slack Adjustor - Operation Check Page 60 This section covers a wide variety of components that are used on Montracon trailers. Not all components will appear on one vehicle, therefore certain instructions contained herein will not apply. Where special instruction beyond the scope of this section is required, this will be supplied as supplementary information.
-
Page 47: Readers Guide - Preventative Maintenance
IMPORTANT: This handbook does NOT cover detailed assembly/disassembly of components. For further information please refer to the specific manufacturer's maintenance manual. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 48: Torque Values
Refer to different torque values specified for individual component groups in this handbook. Check axle manufacturer's manual for wheel nut torque values. Replace self-locking nuts after having unthreaded twice. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... - Page 49 Air Tanks** *Refer to 'Suspension: Checks and Torque Figures' on page 59 **Refer to ‘Braking System Essential Maintenance on Page 35’. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
-
Page 50: Recommended Preventative Maintenance Schedule
Inspect axle & suspension components for wear & damage Check axle alignment Check air suspension system for leaks Clean in-line air filter t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... - Page 51 ‘Suspension: Checks & Torque Figures’ on page 59. surface to give a cross hatched effect. Do not use hand or power tools. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
-
Page 52: Care Of Chrome
Chrome rods to clean any dirt and water regularly. After cleaning it is recommended a spray grease is applied on any exposed Chrome rods. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 53: Neck Ramp Maintenance
3. SUPPORT PIN AIR CHAMBERS (2 x N/S, 2 x O/S, + 1 x Centre) t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 54: Rear Ramp Maintenance
2 x Pivot Points - Central Both sides - (O/S ramp shown) Both sides - (O/S cylinder shown) Both Sides - (O/S Locking Pin Shown) t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 55: Wheel Jacking
Do not jack under hanger brackets. Do not jack under the rear under-run bump bar. Do not jack under chassis/sub frame forward of the suspension. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 56: Wheel Changing
Repeat this by leverage whilst tightening. If in doubt ask! operation for the second wheel where necessary. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 57: Care & Maintenance Of Trailer Tyres
3. Cuts in tread or sidewalls. 4. Bulges in sidewalls. 5. Remove stones/foreign objects trapped in tread. 6. Remove objects trapped between tyres in twin combinations. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 58: Tyre Problems
ALWAYS refer to the tyre manufacturer’s technical information for clarification. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 59: Suspension: Checks & Torque Figures
MACHINERY CARRIERS SUSPENSION: CHECKS AND TORQUE FIGURES IMPORTANT: For service intervals and maintenance/checks procedures refer to the relevant manufacturer’s suspension manual. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 60: Bpw Automatic Slack Adjustor - Operation Check
Grease with BPW ECO-Li Plus. PLEASE NOTE: Artwork is for illustration purposes only and may not reflect the brake configuration fitted to your trailer. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... - Page 61 Hot pressure cleaners can be used, but care should be exercised to keep the temperature below 50°C. The lance should not be used closer than 450mm (18”) from the surface. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 62 7. Paint Finish Page 72 This section covers a wide variety of components that are used on Montracon trailers. Not all components will appear on one vehicle, therefore certain instructions contained herein will not apply. Where special instruction beyond the scope of this section is required, this will be supplied as supplementary information.
-
Page 63: Brakes
MACHINERY CARRIERS Use this section to assist in the diagnosis and rectification of common faults. For more serious problems outside the scope of this information, contact Montracon Customer Service Department on 01302 732500. BRAKES Brakes will not release Probable Cause... - Page 64 Ovality should not exceed 0.12mm (0.005”) Oval brake drum Obstruction / insufficient air Check valves for dirt and operation check for damaged pipework t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 65 Leak in system when brakes as required applied Brakes require overhaul Strip down brake assemblies, check components, replace as required and lubricate t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
- Page 66 Check drier and rectify Tractor air dryer faulty Excessive oil in the air system Probable Cause Remedy Service compressor; check seals Tractor compressor faulty t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
-
Page 67: Running Gear
Check wiring (check EBS diagnosis if fitted) Lift axle will not lower Probable Cause Remedy Check for dirt etc, clean or replace Faulty control valve t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 68: Air Suspension
Check variable height (raise / lower) valve and set to ‘ride’ position Check items listed under ‘air bags flat’ Operating with insufficient air pressure Worn shock absorbers Replace t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... - Page 69 Reset variable height (raise / lower) valve, if fitted Check items listed under ‘air bags flat’ Off-road usage Take extra care Use trailers on highways only t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport...
-
Page 70: Landing Legs
Check connections, broken wires, motor earth-connection and short circuits Is the main fuse still intact? Are the fuses in the control box intact? Blown fuse(s) t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 71: Hydraulic System
Leak in air lines, connections Inspect for damage and test for leaks, locate and repair or replace or air bag assembly t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... -
Page 72: Paint Finish
Rinse with plenty of clean cold water; do not let detergent dry on paint Powdery residue when dry, allowing detergent to dry on paint surface surface t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com the trailer for road transport... - Page 73 MACHINERY CARRIERS USEFUL CONTACTS Montracon has a dedicated network of service facilities, backed by a comprehensive daily parts service, nationwide. FOR SERVICE AND/OR PARTS TELEPHONE: 01302 732500 Ask for service or parts. Please have the trailer chassis number available. t: +44 (0)1302 732500 | f: +44 (0)1302 732503 e: sales@montracon.com | w: www.montracon.com...
- Page 74 Doncaster, DN4 8DE Montracon Limited reserves the right to make modifications to the design and/or technical specification of equipment without this resulting in making such modifications to product already sold. Whilst every effort is made to make sure descriptions, illustrations and specifications within this handbook are correct at the time of going to print, these are also subject to change.
Need help?
Do you have a question about the MT45 and is the answer not in the manual?
Questions and answers