TERMOTECHNIKA Ecomat 15 Operation And Maintenance Manual

Pellet burners

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TERMOTECHNIKA

OPERATION AND MAINTENANCE MANUAL

FOR PELLET BURNERS ECOMAT

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Summary of Contents for TERMOTECHNIKA Ecomat 15

Page 1 TERMOTECHNIKA OPERATION AND MAINTENANCE MANUAL FOR PELLET BURNERS ECOMAT...
Page 2: Table Of Contents
TERMOTECHNIKA MICHAŁ KOTELBA Address: Postępu 190 A, Zgorzała, 05-500 Piaseczno Office address: Marynarska 14 lok.310, 02-674 Warszawa; NIP (tax ID): 716-230-90-85 REGON (statistical no.): 060301812 E b i u r o @ s u p e r g r z a n i e . p l M + 4 8 – 601-086-243 M + 4 8 6 0 6 1 6 7 4 6 7 www.ecomat.waw.pl...
Page 3: Safety Of Use
Safety of use. Commentary 1.1. This operation and maintenance manual includes important information about correct assembly and operation of the Ecomat burner which is designed to be used with a boiler. This manual is primary intended for fitters who possess necessary knowledge and experience in operation and maintenance of heating systems.
Page 4 As far as the chimney is concerned, it is crucial to secure an appropriate flue draught. Chimney height shall be as follows: - from at least 2m at a diameter of 100mm or more to maximum chimney height of about 8-9 meters which corresponds to the flue draught of less than 25Pa.
Page 6: General Information
limiter. The Ecomat burner can be assembled within a boiler which water heating system is secured by an expansion vessel or within a boiler which includes a cooling coil with a water valve. Boiler with the burner assembled should be operated only by adults who are familiar with operation manuals of both the boiler and the burner.
Page 7 The Ecomat 15, Ecomat 25, Ecomat 40, Ecomat 70 burners, which burn tiny wood briquettes (pellets), are optimal devices designed to work with heating boilers of heating capacity 4-15 kW, 6-25 kW, 12-45 kW and respectively. Burners can 20-65 kW be installed into most solid fuel boilers and some oil-fired boilers, provided that the combustion chamber of the boiler allows ash aggregation and its periodical removal.
Page 8 2.3. Recommended fuel (pellet) parameters: - diameter ø 6 (for all burners) or 8 mm ( above Ecomat 25); - maximum length: 4-5 times the pellet diameter; - content of fine fractions i.e. fractions of 3mm and less (sawdust and ashes): not more than 1%;...
Page 9: Auxiliary Equipment For Burner And Boiler
continue heating both the house and the water. In the latter case, time needed to heat water to desired temperature will be appropriately longer. In order to heat usable water only (e.g. during summer season), it is enough to switch the adjuster into the “summer” mode (central heating system is switched off, then).
Page 10 - emergency stop; The last item of auxiliary equipment for the Ecomat 15, Ecomat 25 and Ecomat 40 burners is the so-called emergency stop, i.e. a limit switch which is mounted onto the door of a boiler which the burner was installed in. The limit switch has to be installed in such a way to ensure that the emergency stop function is launched when the door is opened (i.e.
Page 11: Technical Specification
3 . Technical specification. 3.1. Technical parameters of the burners. - nominal heat output for Ecomat 15 : 4-15 kW; - nominal heat output for Ecomat 25 : 7-25 kW; - nominal heat output for Ecomat 40 : 12-40 kW - nominal heat output for Ecomat 70 : 20-65 kW;...
Page 12 3.2. Burner and feeder dimensions and conditions for installation in the boiler...
Page 17 Assembly hole dimensions ECOMAT100 Pellet burner...
Page 18 Fuel feeder diagram for ECOMAT 15 and ECOMAT 25 Fuel feeder diagram for ECOMAT 40 Fuel feeder diagram for ECOMAT 70...
Page 19 (as in the case of lower combustion boilers or oil-fired boilers). Irrespectively of the above, the boiler combustion chamber for Ecomat 15 and Ecomat 25 should be characterized of the following minimum dimensions: - minimum depth: 300 mm;...
Page 20: Burner Presets
burner and the bottom of the ash pit should not be lesser than 100mm - the larger is this distance, the less often it is necessary to remove ash. 3.3. Burner pre-sets. The burner pre-sets adjusted by the manufacturer are as follows: - power is set to the nominal value, i.e.
Page 21 The following steps ensure correct assembly of the burner: mount the burner within the boiler door after making an appropriate assembly hole (see point no 3.2). mount the electric control box onto selected spot (on the boiler wall, on top of the boiler, on the boiler room wall etc.) ensuring that it is not exposed to possible damage or excessive temperature;...
Page 22: Maintenance
connect the electric control box power cord to the mains supply and fill the fuel feeder with pellet until it pours into a container or a sack - let the feeder operate for several minutes in order to stabilize the feeding flow. In order to start the feeding mode, press and hold for about 5 seconds the START button (until the “Feeding”...
Page 23: Replacing The Ignition Device
4.1 Cleaning - setting burner cleaning mechanism Table below includes examples of cleaning algorithms: It is recommended to clean the burner after each work cycle because this guarantees unhindered ignition in each subsequent work cycle. It is worth emphasizing here that failure-free and automatic operation of the burner is influenced both by the automatic cleaning mechanism as well as by the conditions present in the boiler room.
Page 24 equal not more than 10,000 ignitions. This should be enough for several years of failurefree operation. If it is necessary to replace the ignition device, we should firstly check whether it is not enough to replace the ignition device fuse. It is located in the burner’s electric control box.
Page 25 - loosen ignition device bolt (arrowed in the below picture); - remove the ignition device from the housing and pull its cord from the stuffing box located in the burner side wall; - place new ignition device by pushing firmly, notice the bolt located on pipe which...
Page 26: Causes Of Faulty Operation And Fault Removal
- proceed with remaining steps in reverse order. 4.3 Causes of faulty operation and fault removal A. The burner does not ignite - the screen displays “no fuel” - no fuel in the fuel hopper > replenish the fuel by filling feeder with pellet until it pours off the outlet pipe - burnt fuse which secures electric circuit of the ignition device, radiator, feeder and stoker >...
Page 27: Burner Disposal
“TERMOTECHNIKA” www.supergrzanie.pl www.ecomat.waw.pl biuro@supergrzanie.pl Warsaw, 1st June 2019 DECLARATION OF CONFORMITY Termotechnika Michał Kotelba company seated at Postępu 190 A Zgorzała 05-500 Piaseczno hereby declares for its sole liability that the ECOMAT burner for heating boilers...
Page 28: Assembly Report
(The company owner) (Signature) TERMOTECHNIKA MICHAŁ KOTELBA Address: Postępu 190 A, Zgorzała, 05-500 Piaseczno Office address: Marynarska 14 lok.310, 02-674 Warszawa; NIP (tax ID): 716-230-90-85 REGON (statistical no.): 060301812 E b i u r o @ s u p e r g r z a n i e . p l T + 4 8 - 2 2 - 8 4 3 7 8 6 8 M + 4 8 - 5 1 1 - 4 9 5 - 5 4 3 M + 4 8 6 0 6 1 6 7 4 6 7 www.supergrzanie.pl...
Page 29: Warranty Card
Fitter’s signature and stamp Client’s signature The devices have been assembled according to technical documentation, they work correctly and they are ready for operation “TERMOTECHNIKA” www.supergrzanie.pl biuro@supergrzanie.pl WARRANTY CARD Pursuant to conditions specified on the next page, the warranty for ECOMAT burner type ..
Page 30 ………………………… Burner serial number: ………………………… Burner production date: ………………………… Date of purchase:...
Page 31 Scope of repair works performed Signature of the servicema Date of repair Date of assembly and first launch: …………………………… (Stamp and signature of the fitter) Warranty conditions The Warrantor grants the Client warranty for the purchased good pursuant to terms and conditions specified herein.
Page 32 The warranty does not cover failures arising from operation of the device which is contrary to guidelines included in the operating manual. During the warranty period, the Warrantor provides free-of-charge repair works and removes physical faults of the subject hereof within the following time: a) 10 days from the date of reporting the failure;...

This manual is also suitable for:

Ecomat 25 Ecomat 40 Ecomat 70