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Modernpack EPAmatic 410 T Manual

Machine for the continuous separation of foodstuffs
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Operating personnel should always read the operating instructions
The safety information must be adhered to at all times.
© This publication is our intellectual property. It is handed over
exclusively for the purpose of maintenance and service of SEPAmatic
machines. The drawings and graphs contained therein must neither be
copied or made accessible to third parties without previous consent in
writing, nor may they be used improperly.
© modernpack
MACHINE FOR THE CONTINUOUS
SEPARATION OF FOODSTUFFS
SEPAmatic 410 T
before attempting to start up the machine.
Manufacturer:
MODERNPACK Hoppe GmbH
Zum Kreuzbusch 3
51429 Bergisch-Gladbach (Herkenrath)
Telephone: +49 (0)2204/9859-0
Facsimile: +49 (0)2204/9859-59
info@SEPAMATIC.de
Special machines
And systems for the
Food processing industry
Germany
ENJJJF
- 1 -
SEPAmatic 410 T

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Summary of Contents for Modernpack EPAmatic 410 T

  • Page 1 The drawings and graphs contained therein must neither be copied or made accessible to third parties without previous consent in writing, nor may they be used improperly. Manufacturer: MODERNPACK Hoppe GmbH Zum Kreuzbusch 3 51429 Bergisch-Gladbach (Herkenrath) Germany Telephone: +49 (0)2204/9859-0 Facsimile: +49 (0)2204/9859-59 info@SEPAMATIC.de...
  • Page 2 Modernpack Hoppe GmbH accepts no liability for damage caused by: handling beyond the scope of normal use; applications not referred to in the operating instructions;...

  • Page 3: Table Of Contents

    Control panel Spare parts order Electrical equipment Support roller Perforated drum and drive section Page 42 - 47 Press-drive roller Chain drive and chain tensioner Spare parts Page 48 - 54 © modernpack ENJJJF SEPAmatic 410 T - 3 -...

  • Page 4: Safety Precautions And Regulations

    Exercise great care when working on or near the knives. Risk of injury even when the machine is idle! Electrical work may be conducted only by skilled personnel! © modernpack ENJJJF SEPAmatic 410 T - 4 -...

  • Page 5: Basic Safety Instructions

    Enquiries should be submitted to the manufacturer. CAUTION WHEN WORKING NEAR THE KNIVES - RISK OF INJURY © modernpack ENJJJF SEPAmatic 410 T - 5 -...

  • Page 6: Principle Of Separator Operation

    The squeezing belt (P30) is pressed against the perforated drum (P20) by means of the combined press and drive roller (P100), which permits precise and reproducible settings via Press lever (P110) according to the product being processed. © modernpack ENJJJF SEPAmatic 410 T...

  • Page 7: Applications

    2.1 Applications MODERNPACK Hoppe GmbH can accept no liability for the operation of the machine in conjunction with: handling beyond the scope of normal use; applications not referred to in the operating instructions; The "SEPAmatic 410 T" machine is suitable for use in all food industry sectors.

  • Page 8: Installation And Startup

    E40 does not come on after the machine has been fully assembled and the main switch E10 and emergency out E20 push-button activated you should exchange two inputs in the mains supply (plug). © modernpack ENJJJF SEPAmatic 410 T...
  • Page 9 © modernpack ENJJJF SEPAmatic 410 T - 9 -...

  • Page 10: Startup

    The roller is now removed and turned around by 180° before sliding back on again so that the face which has just been lubricated points towards the fitter. © modernpack ENJJJF SEPAmatic 410 T...
  • Page 11 210 400 004 013 Roller 210 400 004 103 Knife prop axle 210 400 004 503 Prop axle 210 400 003 933 P100 Press-drive roller 210 400 002 403 Guard 004 105 410 010 © modernpack ENJJJF SEPAmatic 410 T - 11 -...
  • Page 12 210 400 003 503 Pressing piece 210 400 004 204 P130 Drum holding cpl. 210 405 000 000 P170 Front wall 210 400 005 220 P171 Bolt 210 400 006 014 © modernpack ENJJJF SEPAmatic 410 T - 12 -...
  • Page 13 P132 Clutch bolt 210 400 001 814 P171 Bolt 210 400 006 014 P175 Support roller see Chapter 9.1 Assembling stick, large 212 000 027 714 Spanner 606 001 020 019 © modernpack ENJJJF SEPAmatic 410 T - 13 -...
  • Page 14 Quadrangle housing magnet 515 000 000 002 P150 U-Sealing 210 400 008 124 P300 Square hopper 004 102 410 010 P310 Hand feeding table 210 400 007 314 Assembling stick, large 212 000 027 714 © modernpack ENJJJF SEPAmatic 410 T - 14 -...
  • Page 15 Cross hole nut 004 103 140 000 P200 Knife holder cpl. 210 400 004 601 P210 Axle 212 000 010 913 Assembling stick, large 212 000 027 714 Spanner 606 001 020 019 © modernpack ENJJJF SEPAmatic 410 T - 15 -...
  • Page 16 Pieces Part number E630 Magnetic limit switch, quad. housing 515 000 000 001 Base 210 400 015 002 Housing 210 400 000 320 Frame 004 103 310 000 Hood 210 400 015 213 © modernpack ENJJJF SEPAmatic 410 T - 16 -...

  • Page 17: Knife Function

    P202 Knife 210 400 004 803 P204 Screw 301 130 008 020 P206 Adjustment screw 301 130 008 040 P210 Axle 212 000 010 913 P220 Flat screw 210 400 004 604 © modernpack ENJJJF SEPAmatic 410 T - 17 -...
  • Page 18 Otherwise the knife holder P201 is bent and has to be replaced. If using a number of perforated drums with different bores we recommend the use of a number of matching, correspondingly identified knife holders. © modernpack ENJJJF SEPAmatic 410 T...
  • Page 19 515 000 000 002 Tension lever 210 400 003 603 P180 Cross hole nut 004 103 140 000 P190 Waste chute 210 400 007 103 P230 Ejector hood 210 400 008 528 © modernpack ENJJJF SEPAmatic 410 T - 19 -...
  • Page 20 S1 Push button switch „Emergency out” 518 114 010 000 P190 Waste chute 210 400 007 103 P230 Ejector hood 210 400 008 528 P300 Square hopper 004 102 410 010 © modernpack ENJJJF SEPAmatic 410 T - 20 -...
  • Page 21 © modernpack ENJJJF SEPAmatic 410 T - 21 -...

  • Page 22: Operator Control Panel

    580 010 000 202 E931 Legend plate “Important!” 580 010 003 102 E937 Legend plate “Emergency Out” 580 010 003 702 Control panel 004 104 410 000 004 104 410 010 © modernpack ENJJJF SEPAmatic 410 T - 22 -...
  • Page 23 -"Automatic" selector switch: for deactivating the automatic FACONOP function on malfunction and for cleaning purposes. C A U T I O N ! Apparatus switches on automatically on input of product. The visual and audible warning system deactivates. © modernpack ENJJJF SEPAmatic 410 T - 23 -...

  • Page 24: Adjustment Instructions

    S1 Push button switch 518 114 010 000 “Emergency Out” P110 E510 Product detector 513 001 201 820 P110 Press lever cpl. 210 400 003 008 P115 Spindle 210 400 003 204 © modernpack ENJJJF SEPAmatic 410 T - 24 -...
  • Page 25 (E60). The machine and feed system then run as soon as the start command is given with the "ON" push button (E40). Stop the machine correspondingly with the "STOP" push button (E30). © modernpack ENJJJF SEPAmatic 410 T - 25 -...

  • Page 26: Cleaning And Maintenance

    During cleaning, check the parts for any signs of damage. To avoid damaging seals and conveyor belts, the maximum temperature permitted for the cleaning media used is 40°C. © modernpack ENJJJF SEPAmatic 410 T - 26 -...

  • Page 27: Dismantling The Machine For Cleaning Purposes

    E901 Legend plate “System Off/On“ 580 010 000 102 E902 Legend plate ”Automatic Off/On” 580 010 000 202 E931 Legend plate “Important!” 580 010 003 102 E937 Legend plate “Emergency out” 580 010 003 702 © modernpack ENJJJF SEPAmatic 410 T - 27 -...
  • Page 28 P20. (leave the meat container where it is until finished ) Remove the waste chute P190. P190 Pos. Part name Part number Q1 Main switch 512 241 300 232 P190 Waste chute 210 400 007 103 © modernpack ENJJJF SEPAmatic 410 T - 28 -...
  • Page 29 P45. P230 E631 P190 Pos. Part name Part number E631 Quadrangle housing magnet 515 000 000 002 P190 Waste chute 210 400 007 103 P230 Ejector hood 210 400 008 528 © modernpack ENJJJF SEPAmatic 410 T - 29 -...
  • Page 30 004 103 140 000 P200 Knife holder cpl. 210 400 004 601 P210 Axle 212 000 010 913 P300 Square hopper 004 102 410 010 Assembling stick, large 212 000 027 714 © modernpack ENJJJF SEPAmatic 410 T - 30 -...
  • Page 31 Part number E631 Quadrangle housing magnet 515 000 000 002 P150 U-Sealing 210 400 008 124 P300 Square hopper 004 102 410 010 W50 Assembling stick, large 212 000 027 714 © modernpack ENJJJF SEPAmatic 410 T - 31 -...
  • Page 32 Release and remove the three bolts P171. Remove the front wall P170. P170 P171 Pos. Part name Pieces Part number Perforated drum On request P170 Front wall 210 400 005 220 P171 Bolt 210 400 006 014 © modernpack ENJJJF SEPAmatic 410 T - 32 -...
  • Page 33 210 400 003 503 Pressing piece 210 400 004 204 P130 Drum holding cpl. 210 405 000 000 P170 Front wall 210 400 005 220 P171 Bolt 210 400 006 014 © modernpack ENJJJF SEPAmatic 410 T - 33 -...
  • Page 34 210 400 004 013 Roller 210 400 004 103 Knife prop axle 210 400 004 503 Prop axle 210 400 003 933 P100 Press drive roller cpl. 210 400 002 403 © modernpack ENJJJF SEPAmatic 410 T - 34 -...

  • Page 35: Maintenance

    The stainless bearings N70 have a lifetime lubrication grease filling and cannot be greased. 5. Press-drive roller and Drum holding: See Page 36 Lubrication Point 1 Weekly maintenance 1. Chain: Check chain tension in operating position, adjust if necessary. © modernpack ENJJJF SEPAmatic 410 T - 35 -...

  • Page 36: Lubrication

    (e.g. Dirko). Fill gears with fresh oil. Oil and gear temperatures of 90°C are not unusual and have no negative effects on the function of the gear. © modernpack ENJJJF SEPAmatic 410 T - 36 -...

  • Page 37: General Information

    The remaining meat portions still stuck on the sinews are collected in the meat trolley and later pressed off the sinews in a second stage using a perforated drum with 3 mm holes under increased contact pressure. © modernpack ENJJJF SEPAmatic 410 T...

  • Page 38: Sqeezing Belt Information

    - Avoid excessive longitudinal belt tension. Slacken the belt when idle. - Use hand-hot water only (approx. 40°C). - Store replacement belts in a cool, dark place. - Do not use cleaners containing chlorine. © modernpack ENJJJF SEPAmatic 410 T - 38 -...

  • Page 39: Troubleshooting

    Reduced output. Bearing clearance of press roll (P100) not correct. Machine cannot be switched on. Safety switch not operational. Check safety devices. © modernpack ENJJJF SEPAmatic 410 T - 39 -...

  • Page 40: Machine Specifications

    Unit Supply voltage Installed load Perforated drum speed Product conveying capacity 200 - 800 Kg/ h Machine dimensions Height approx. 1800 Width approx. 750 Depth approx. 1350 Weight approx. 300 kilogram © modernpack ENJJJF SEPAmatic 410 T - 40 -...

  • Page 41: Area Taken Up By The Machine

    7.1 Area taken up by the machine © modernpack ENJJJF SEPAmatic 410 T - 41 -...

  • Page 42: Electrical Equipment

    This will destroy the magnetic sensor. Test only in conjunction with the controller. This magnetic position sensor system was developed for the monitoring of flaps and movable safety devices (not to be actuated by commercially available magnets). © modernpack ENJJJF SEPAmatic 410 T...

  • Page 43: Product Detector

    0-300mm, though it depends to a large extend on the medium to be scanned. Dark and badly reflecting materials generally reduce the scanning range. The setting must ensure that the measuring ray cannot be reflected by machine parts. © modernpack ENJJJF SEPAmatic 410 T...
  • Page 44 If this fault is reported the machine has to be switched off and the sensor cleaned. After remedying this fault and switching on the machine again the monitoring system continues to operate as described above. © modernpack ENJJJF SEPAmatic 410 T - 44 -...
  • Page 45 © modernpack ENJJJF SEPAmatic 410 T - 45 -...

  • Page 46: Control Panel

    8.3 Control panel E290 E320 E340 E500 E364 E310 E340 E370 E300 E620 © modernpack ENJJJF SEPAmatic 410 T - 46 -...
  • Page 47 RC-Combination 521 048 040 000 E370 F5 Thermal overload relay 521 000 101 063 E500 K6 FACONOP Amplifier 130TD 511 130 207 024 E620 F4 Controller 202 515 000 202 024 © modernpack ENJJJF SEPAmatic 410 T - 47 -...

  • Page 48: Spare Parts Order

    Part name: h) Part no. of the spare part, if available: Forwarding address: Means of transport: k) Means of delivery: For electric components, please state in addition: Voltage V , Frequency Hz © modernpack ENJJJF SEPAmatic 410 T - 48 -...

  • Page 49: Support Roller

    Inside guard ring SS 322 030 000 080 P170 Front wall 210 400 005 220 P176 Support roller thrust collar 214 000 007 904 P177 Collar nut 210 400 008 904 © modernpack ENJJJF SEPAmatic 410 T - 49 -...

  • Page 50: Perforated Drum And Drive Section

    9.2 Perforated drum and drive section © modernpack ENJJJF SEPAmatic 410 T - 50 -...
  • Page 51 210 400 001 703 P132 Clutch bolt 210 400 001 814 P133 Compensating washer 05 319 030 182 805 P133 Compensating washer 10 319 030 182 810 P140 Bearing ring 210 400 001 503 © modernpack ENJJJF SEPAmatic 410 T - 51 -...

  • Page 52: Press-Drive Roller

    9.3 Press – drive roller © modernpack ENJJJF SEPAmatic 410 T - 52 -...
  • Page 53 P103 Sealing flange 210 400 002 604 P105 Collar ring 210 400 007 404 P112 Press lever with ball knob 210 400 003 004 P113 Knuckle joint 210 400 002 903 © modernpack ENJJJF SEPAmatic 410 T - 53 -...

  • Page 54: Chain Drive And Chain Tensioner

    335 140 241 511 N170 Ball and socket joint 480 030 121 217 N320 Hex. socket hesd cap screw 301 430 008 020 N321 Hex. socket hesd cap screw 301 430 010 016 © modernpack ENJJJF SEPAmatic 410 T - 54 -...

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