RuggedMade MHP9-20 Owner's Manual & Parts List

RuggedMade MHP9-20 Owner's Manual & Parts List

Hydraulic power pack, honda engines

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OWNER'S MANUAL &
PARTS LIST
HYDRAULIC POWER PACK
Model: MHP9-20
Model: MHP13-20/30
www.ruggedmade.com
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WARNING

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Summary of Contents for RuggedMade MHP9-20

  • Page 1 OWNER’S MANUAL & PARTS LIST HYDRAULIC POWER PACK Model: MHP9-20 Model: MHP13-20/30 www.ruggedmade.com WARNING...
  • Page 2: Table Of Contents

    CONTENTS 1. INTRODUCTION ............1 2. TECHNICAL DATA............1 3. HYDRAULIC OILS............ 1 4. SAFETY PICTOGRAMS USED ON THIS EQUIPMENT..2 5. SAFETY..............2 6. OPERATION ............. 4 7. FAULT DIAGNOSIS ........... 5 8. ROUTINE SERVICING..........6 a) Engine: ............... 6 b) Power Pack:............
  • Page 3: Introduction

    1. INTRODUCTION This manual provides information on the safe operation, servicing and repair of the following models of RuggedMade gasoline engine hydraulic power packs: MHP9-20 MHP13-20/30 The first number denotes the horsepower of the engine fitted to the power pack. The second number denotes the flow in liters per minute.
  • Page 4: Safety Pictograms Used On This Equipment

    Below 0°C (32°F) use grade ISO 22 hydraulic oil. Between 0°C and 30°C (32°F to 86°F) use grade ISO 32 hydraulic oil. Above 30°C (86°F) use grade ISO 46 hydraulic oil. The capacity of the oil tank including priming the pump and pack hoses is 13.5L (3.5 gal) for MHP9/20, 12L (3.2 gal) for MHP13/20 &...
  • Page 5 Turn fuel petcock off when not in use. This machine must not be modified in any way without written permission of the manufacturer. Unauthorized modifications are likely to invalidate the warranty and also result in the machine not conforming to safety regulations. Always comply with site safety regulations.
  • Page 6: Operation

    6. OPERATION Ensure the power pack is positioned safely; Check the hydraulic oil in the power pack is suitable for the ambient temperature. See section on recommended hydraulic oils; Check hoses and machine for damage; Check hydraulic level; Check operation and cleanliness of couplings; Check that any hydraulic tools to be used are compatible with the flow and pressure available from the power pack.
  • Page 7: Fault Diagnosis

    the engine when the tool is being used and allows the engine to slow down to tick-over when the tool control is released; Never disconnect couplings with the flow control handle in the on position as the hoses will remain pressurized and it will be impossible to reconnect.
  • Page 8: Routine Servicing

    If engine speed needs to be set higher than 3600 rpm to achieve the required flow this indicates that the pump and/or diverter valve may be worn. Tool fault – check tool handbook. FOAMING OR MILK COLOURED HYDRAULIC OIL Air or water in the oil. Check filler cap is tight. If associated with poor breaker performance the breaker accumulator may have degassed.
  • Page 9: A) General

    This assists in assembly and lessens the risk of seal damage. Use only seals provided in component service kits, which are obtainable from RuggedMade engineering co.,ltd or their agents, as these will be of a different composition and hardness to seals normally commercially available.
  • Page 10: C) Self Locking Nuts

    10. FLOW AND PRESSURE RELIEF VALVE ADJUSTMENT Method 1: RuggedMade power packs are all pre-set for correct flow and pressure prior to dispatch. Proceed as follows: 1. Remove the protective upper cover in the front of the power pack.
  • Page 11 minute. If the flow rate is incorrect go to next paragraph. If flow rate is correct go to paragraph 6. 6. If the Power-On-Demand (POD) cylinder is working correctly, the speed of the engine will need to be adjusted by repositioning the POD in its bracket.
  • Page 12: Parts Warranty

    13. Carry out a functional test by operating a tool, preferably a breaker, and checking for satisfactory operation. 11. PARTS WARRANTY All products supplied by RuggedMade are warranted to be free of defects due to faulty materials or workmanship for a period of 30 days from the date of original purchase.
  • Page 13 PARTS LIST HYDRAULIC POWER PACK MHP9-20...
  • Page 14 FUEL TANK ASSY.
  • Page 15 FUEL TANK ASSY. ITEM DESCRIPTION PART NO. REMARKS HEXAGON SOCKET HEAD CAP SCREWS GB70.1-M4x15 HYDRAULIC AIR FILTER EF1-25 HEXAGON SOCKET BUTTON HEAD GB70.2-M5x20 SCREWS FUEL TANK COVER ASSY.. PHP9/20.04.02 TANK GASKET PHP9/20.04-01 COUNTERSUNK HEAD RIVETED NUTS GB17880.2-M5 LIQUID TEMPERATURE GAUGE YWZ1-80T FUEL TANK PHP9/20.04.01...
  • Page 17 VALVE ASSY. ITEM DESCRIPTION PART NO. REMARKS SWITCH KNOB PHP9/20.05-04 SWITCH AXLE PHP9/20.05-05 SPRING CYLINDRICAL PIN GB879.2-4x20 O-RING SEAL RING C0 0008A PIPE EXTERNAL THREAD RUBBER GASKET 4BN-02WD SEALING PLUG RPEC LAN 138bar 01 INSTRUMENTATION OVERFLOW VALVE K9K1 COMBINED SEALING WASHER SCR236 PIPE THREAD 60°SEAL JOINT 1B-06-08...
  • Page 19 OIL PUMP ASSY. ITEM DESCRIPTION PART NO. REMARKS SQUARE SET SCREWS WITH LONG DOG GB85-M6x16 POINT INPUT COUPLING HEAD PHP9/20.03.01-01 STAR OF FLEXIBLE COUPLING RUBBER PHP9/20.03.01-02W PIECES INPUT COUPLING HEAD PHP9/20.03.01-3 SQUARE SET SCREWS WITH LONG DOG GB85-M5x25 POINT SHAFT COUPLING ASSY. PHP9/20.03.01 OIL PUMP INSTALLATION OF FLANGE PHP9/20.03-01...
  • Page 21 FAN ASSY. ITEM DESCRIPTION PART NO. REMARKS SPRING CYLINDRICAL PIN GB879.2-6x16 FLANGE PHP9/20.02-01 HEXAGON SOCKET HEAD CAP 5/16-24UNF*1" SCREWS(AMERICAN STANDARD) ANSIB18.3 STRIP CLAMP TJBC-φ15 WASHER GB97.1-6 STANDARD SPRING WAHSER GB93-6 HEXAGON SOCKET HEAD CAP SCREWS GB70.1-M6x20 HYDRAULIC OIL RADIATOR PHP9/20.02.03 FAN SHELL ASSY.
  • Page 23 FRAME ASSY. ITEM DESCRIPTION PART NO. REMARKS ENGINE ASSY. QX270UT2-Q.A2 HEXAGONAL HEAD BOLT GB5783-M10x45 FLAT WASHER GB97.1-10 STANDARD SPRING WAHSER GB93-10 I TYPE HEXAGON NUT GB6170-M10 CIRCULAR PIPE(BLACK) SR1530 O-RING GB3452.1-5.3x100 HEXAGON SOCKET BUTTON HEAD GB70.2-M6x10 SCREWS BIG WASHER GB96.1-6 PANEL PHP9/20.01-06 RIGHT PANEL...
  • Page 25 THROTTLE SERVO ASSY. ITEM DESCRIPTION PART NO. REMARKS PUSHER PHP9/20.07-01 I TYPE HEXAGON NUT GB6170-M8 SERVO CYLINDER FRONT COVE PHP9/20.07-03 O-RING SEAL C0 0515A WIPER SEAL WSA0 0 0060-N9MN O-RING SEAL C0 006A RETURN SPRING PHP9/20.07-04 CYLINDER POLE PHP9/20.07-02 SERVO CYLINDER PHP9/20.07-05 CYLINDER SUPPORT PHP9/20.07.01...
  • Page 26 ITM NO. DESCRIPTION PART NO. REMARKS THROTTLE SERVO HOSE ASSY. PHP9/20.06.06 OIL INLET HOSE ASSY. PHP9/20.06.04 OIL OUTLET HOSE ASSY. PHP9/20.06.05 OIL PUMP INLET HOSE ASSY. PHP9/20.06.02 OIL PUMP OUTLET HOSE ASSY. PHP9/20.06.03...
  • Page 27 ITM NO. DESCRIPTION PART NO. REMARKS QUICK CONNECTOR FEMALE HEAD FH10-1-1 GF08 QUICK CONNECTOR MALE HEAD FH10-2-1 GF08 COMBINATION SEALING WASHER SCR236 QUICK CONNECT TUBING ASSY. PHP9/20.08.01 DUPLEX DOUBLE HOLE PLASTIC PIPE CLAMP PHP9/20.08.02...
  • Page 28 ITM NO. DESCRIPTION PART NO. REMARKS HYDRAULIC BREAKER, BRAZING WELDING OF PHP9/20.09.01 SUPPORT LOCK LOT GB889.1-M12 WASHER GB97.1-12 HYDRAULIC BREAKER PICKS QIAN SUPPORT PHP9/20.09-02 PLATE HEXAGONAL HEAD BOLT GB5783-M12x55 HYDRAULIC BREAKER SUPPORT PLATE PHP9/20.09-01...
  • Page 29 PARTS LIST HYDRAULIC POWER PACK MHP13-20/30...
  • Page 31 PHP13/20 BOMO1-A ITEM PART NO. DESCRIPTION ERP NO. REMARKS GB70.1-M4x16 HEXAGON SOCKET CAP SCREWS 20306001 EF1-25 HYDRAULIC AIR FILTER 41402008 GB70.1-M5x20 10.9级 HEXAGON SOCKET CAP SCREWS 203076005 PHP13/30.04.02 OIL CAP COMPONENT 40903046 PHP13/30.04-01 TANK GASKET 41201085 GB17880.2-M5 COUNTERSUNK HEAD RIVETED NUTS 20426002 YWZ1-80T LIQUID TEMPERATURE GAUGE...
  • Page 33 PHP13/20 BOMO2-A ITEM PART NO. DESCRIPTION ERP NO. REMARKS PHP9/20.05-04 SWITCH HANDLE 21302006 PHP9/20.05-05 SWITCH AXLE 40402039 GB879.2--4×20 SPRING COLUMN PIN 20802105 C0 0008A O-RING 21199003 PIPE EXTERNAL THREAD RUBBER GASKET 4BN-02WD 41102015 SEAL SOCKET HEAD PLUG RPEC LAN 138bar 01 INSTRUMENTATION OVERFLOW VALVE 41403052 K9K1...
  • Page 35 PHP13/20 BOMO3-A ITEM PART NO. DESCRIPTION ERP NO. REMARKS GB821-M6x16 SQUARE FLAT END SET SCREWS 20318015 PHP9/20.03.01-01 INPUT COUPLING HEAD 40504102 STAR FLEXIBLE COUPLING RUBBER PHP9/20.03.01-02W 41201092 PIECES PHP13/20.03.01-03 OUTPUT COUPLING HEAD 40504106 SQUARE FLAT LONG END SET GB821-M5x20 20318014 SCREWS PHP13/20.03.01 COUPLING COMPONENTS...
  • Page 37 PHP13/20 BOMO4-A ITEM PART NO. DESCRIPTION ERP NO. REMARKS GB879.2-6x16 SPRING COLUMN PIN 20802207 PHP9/20.02-01 FLANGE 40203200 5/16-24UNF*1" HEXAGON SOCKET CAP SCREWS M8X25 20109008 ANSIB18.3 TJBC-φ15 STRIP CLAMP 41406022 GB97.1-6 WASHER 20501005 GB93-6 STANDARD SPRING WASHER 20509004 GB70.1-M6x20 HEXAGON SOCKET CAP SCREWS 20306053 PHP9/20.02.03 HYDRAULIC OIL RADIATOR...
  • Page 39 PHP13/20 BOMO5-A ITEM PART NO. DESCRIPTION ERP NO. REMARKS GX390UT2-Q.A2 ENGINE COMPONENTS 41401004 HEXAGON BOLT GB5783-M10×45 20102157 GB97.1-10 WASHER 20501009 GB889.1-M10 LOCKNUT 20405006 SR1530 CIRCULAR PIPE (BLACK) 41201077 GB3452.1-5.3x100 O-RING 21101202 HEXAGON SOCKET BUTTON HEAD GB70.2-M6x10 20307017 SCREWS GB96.1-6 BIG WASHER 20504008 PHP13/30.01-06 PLATE...
  • Page 41 PHP13/20 BOMO6-A ITEM PART NO. DESCRIPTION ERP NO. REMARKS PHP9/20.07-01 PUSH HEAD 40401032 GB889.1-M8 LOCKNUT 20405004 PHP9/20.07-03 CYLINDER COVER 40503021 C0 0515A O-RING 21199024 DSI9-17-4.5-6 WIPER SEAL 21199026 C0 006A O-RING 21199025 PHP9/20.07-04 RETURN SPRING 40103030 PHP9/20.07-02 CYLINDER POLE 40101019 PHP9/20.07-05 CYLINDER 40505028...
  • Page 43 PHP13/20 BOMO7-A ITM NO. PART NO. DESCRIPTION ERP NO. REMARKS PHP9/20.06.06 THROTTLE TUBING COMPONENTS 41001051 PHP9/20.06.04 OIL INLET PIPE COMPONENTS 41001049 PHP9/20.06.05 OIL PIPELINE COMPONENTS 41001050 PHP9/20.06.02 PUMP INLET PIPE COMPONENT 41001047 PHP9/20.06.03 PUMP PIPELINE COMPONENTS 41001048...
  • Page 45 PHP13/20 BOMO8-A ITM NO. PART NO. DESCRIPTION ERP NO. REMARKS FH10-1-1 GF08 QUICK CONNECTORS BOLT HEAD 41105005 FH10-2-1 GF08 QUICK CONNECTORS NUT HEAD 41105006 SCR236 COMBINED SEALING WASHER 22 21199023 PHP9/20.08.01 QUICK CONNECT TUBING COMPONENTS 6M 41001065 PHP9/20.08.02 DUPLEX DOUBLE HOLE PLASTIC PIPE CLAMP 40207184...
  • Page 47 PHP13/20 BOMO9-A ITM NO. PART NO. DESCRIPTION ERP NO. REMARKS PHP13/20.09.01 HYDRAULIC PICKS COMPOUND SUPPORT 40306010 GB889.1-M12 LOCKNUT 20405007 GB97.1-12 WASHER 20501010 HYDRAULIC PICKS COMPOUND SUPPORT PHP9/20.09-02 40207181 GB5783-M12x55 HEXAGON BOLT 20102219 PHP9/20.09-01 HYDRAULIC PICKS SUPPORT PLATE 40207180...
  • Page 48 7 Market Street Rockland, MA 02370 855-878-4433 (855-8-RUGGED) www.ruggedmade.com...

This manual is also suitable for:

Mhp13-20Mhp13-30

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