Summary of Contents for SolPad SolarIQ 500HD-W-6-4G
- Page 1 SolPad Load Controller Installation Version 1.8 ● 06 February 2020 101 Metro Plaza, Suite 315, CA 95110 www.solpad.com 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc...
- Page 2 CAUTION: Do not mount or install a SolPad component where is it subject to physical damage from the surrounding area. Info: SolPad may choose to revoke any and all warranty of a SolPad system if visible physical damage due to mishandling, improper installation, or electrical arcing is present on any component associated with the installation process.
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Page 3: Table Of Contents
The SolPad Load Controller ....................11 Introduction........................11 SolPad Load Controller Product Line ................11 6 Relay Load Controller: SolarIQ 500HD-W-6-4G ..............11 12 Relay Load Controller: SolarIQ 500HD-W-12-4G ............. 11 24 Relay Load Controller: SolarIQ 500HD-W-24-4G ............. 11 32 Relay Load Controller: SolarIQ 500HD-W-32-4G ............. 11 Tools and Materials ...................... - Page 4 How do utilities charge for demand? ................... 30 Can you explain On Peak and Off Peak? ................30 What does a SolPad demand management system do? ............30 101 Metro Plaza • Suite 315 • San Jose, CA 95110 •...
- Page 5 My clothes dryer turns on and tumbles but does not heat up, is my dryer broken? ..30 What systems and appliances does the SolPad system typically control? ......31 101 Metro Plaza • Suite 315 • San Jose, CA 95110 •...
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Page 6: Special Section: Connecting Loads
This ‘Connecting’ section is located at the front of the guide to serve as an easy-to-find reference offering examples for certain use cases. Before beginning a SolPad Load Controller installation you must read the entire guide and carefully follow each step. -
Page 7: Clothes Dryer Connection (30A / 240V)
Spa timer may be required, and to take into account the “On-Peak” periods when doing so. See 30 Amp DPDT Relay information in section 2.6 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 8: Pool Or Spa Pump (30A / 240V)
Run a second conductor from the relay’s COM contact back to the terminal on the circuit breaker. See 20-amp SPDT Relay information in section 2.6 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 9: Hvac - Control Via Low Voltage; A/C Compressor And Fan Are Controlled
Run a second conductor from the relay’s COM terminal to the heat terminal on the air handler unit. NOTE: this takes 2ea 20-amp relays. See 20-amp SPDT Relay information in section 2.6 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 10: Electric Kitchen Range Controlled With 50-Amp Breaker
‘C’ terminals back the two-pole breaker in the panel. See 50 Amp DPDT 240vac Open-frame Relay information in section 2.6 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 11: The Solpad Load Controller
**IMPORTANT NOTE: This Energy Management System is to be installed by a professional electrician. SolPad Load Controller Product Line SolPad carries four different Load Controller options to cover a variety of customer needs. 6 Relay Load Controller: SolarIQ 500HD-W-6-4G Control six circuits using: ... -
Page 12: Tools And Materials
Before opening the box, inspect the box itself for signs of damage as that will require further inspection of the contents to ensure components are damage free. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 13: Loose Parts
1ea - 4G high gain antenna 1ea - Adapter for the 4G antenna 1ea – 4-amp Circuit Breaker 1ea - Wi-Fi antenna 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 14: System Components And Descriptions
System Components and Descriptions The SolPad 500HD series Energy Management Systems consist of the following components; A. CPU B. Power supply C. MOTES D. Slave Relays E. 30-amp DPDT relays F. 50-amp relay G. 30-amp relays underneath mezzanine H. Terminal block for CT’s... -
Page 15: Power Supply
0-10V, 4-20mA, and 10K Ohms. The standard system uses 0-5V CTs, and no jumper is required for any 0-5v input. The jumpers are installed on the left-hand side of the MOTE. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 16: High Gain Antenna / Rs485 Adapter / Wi-Fi Antenna
SMA port, the RS485 adapter, and Wi-Fi antenna mounted to the bottom SMA connector. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 17: Relay Descriptions
You can make use of the unused side (‘B’ terminals) to control a second circuit, but two circuits on a single relay WILL BE CONTROLLED TOGETHER. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 18: Amp Dpdt 240Vac Open Frame Relays
Do not put different loads on one relay (IE: L1 from load #1 on one leg of the relay, and L1 from Load 2 on the other leg) 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 19: Installation
The enclosure has four holes pre-drilled for mounting and should be used to secure the enclosure according to local code and with the appropriate fasteners based on site conditions. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 20: Source Power For The System
Keep the dedicated 15-amp breaker switched off until the remaining installation steps are completed Connectivity and Accessories The SolPad Load Controller has several means of connection depending on the options purchased. 1. 4G T-Mobile internal Cellular Modem (KORE secure-AWS servers) Preferred 2. -
Page 21: Wi-Fi, Rs485
**NOTE: Should it be necessary for the installation technician to connect to the device locally. Please refer to the detailed LAN connectivity instructions in the appendix. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 22: Installation Of Current Transducers (Cts)
Solar CT’s: Demand customers with solar, and Battery max customers with AC coupled batteries will monitor their solar production. Positive leads from each CT will be landed I the fifth and sixth positions. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 23: Mains / Grid Power
Verify the CT output voltage as standard CTs are 0-5v and do not require jumper. Other output options may work but only if SolPad certified and additional jumpers will be necessary on the pins as indicated by the red circle above. **Make note of both CT amperage and signal output –... -
Page 24: Battery Max Customers With Ac Coupled Batteries
CT’s measuring back-up (battery power) flowing to the dedicated loads sub-panel will land on the terminals for MOTE 2. CT’s measuring solar production will land on the terminals for MOTE 3. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 25: Battery Max Customers With Dc Coupled Batteries
MOTE 2. The PV production CT’s should be placed after the inverter and solar meter and before the breaker tying in the system. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 26: Connecting Loads
The 30-amp relays have an ‘a’ and ‘b’ line in case both sides of a relay are used. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 27: Power Up The Load Controller
Once a fast flash is achieved the base system is ready to control devices through the motes. Customer Service will adjust software as needed during the commissioning call. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc... -
Page 28: Installer Checklist
Installer Checklist Confirm the following: The SolPad Load Controller is properly mounted in an appropriate location All circuits to be controlled are wired through relays. CT’s are clamped around service conductors, facing the right direction, and wired with the correct lead polarity. - Page 29 5. On-peak demand set points and shed order will then be configured for the unit based on either the results of the survey form or input from the installer/homeowner. 101 Metro Plaza • Suite 315 • San Jose, CA 95110 • (800) 801-4186 © 2020 SolPad Inc...
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Page 30: Faq's
SolPad system that was configured for the previous owner. Some SolPad system owners choose to set the system so the dryer will not dry during the on 101 Metro Plaza • Suite 315 • San Jose, CA 95110 •... - Page 31 The SolPad demand management system usually manages the air conditioning, clothes dryer, water heater, pool pump and spa heater although your system may control other systems based on your needs.
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