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innove duralam INTEGRA Operating Instructions Manual

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OP E RATI NG IN S T RUCT I ONS

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Summary of Contents for innove duralam INTEGRA

  • Page 1 OP E RATI NG IN S T RUCT I ONS...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY INFORMATION .

  • Page 5: Introduction

    INTRODUCTION Thank you for your purchase of the Duralam Integra Laminator. The Duralam Integra features advanced quartz heating technology and powerful DC motor drive for long term durability. Simple design with effective safety controls ensure customer satisfaction! We look forward to many years of quality...

  • Page 7: Safety Information

    Duralam Integra laminator. the rollers. Use common sense and keep your distance! wARNING: do not connect the Duralam Integra laminator to an electrical supply or attempt to operate the laminator until you have completely read these instructions.

  • Page 9: Warranty

    LOcATION. ® Innové Global solutions warrants the Duralam Integra to be free from defects in material and ® workmanship for a period of 1 year for parts from date of installation. This warranty is the only warranty made by Innové...

  • Page 10: Electrical Schematics

    ELECTRICAL SCHEMATICS Electrical schematics (120 Volt)

  • Page 11: Specifications

    SPECIFICATIONS ITEMS SPECIFICATIONS Power Requirement AC 120V 60Hz Power Consumption 1440W/12A Dimension (WxLxH) 920mm x 470mm x 304.8mm (36.2”x18.5”x12”) Warm–Up Time (mins.) Max. Laminating Width 685mm (27”) Laminating Film Thickness 1.2 mil - 5 mil Weight 36kg (80lbs) Heating System Infrared Heater Temperature Adjustment System Variable 0º...

  • Page 13: Installation

    INSTALLATION NOTE: Immediately check for shipping damage and report to shipping company. hEAVY! Use two people to carefully lift laminator from box. Place laminator on stable surface capable of supporting 150 lbs. The surface should be at least 30” high for ergonomic work position (TechnOkart Recommended).

  • Page 14: Controls And Features

    CONTROLS AND FEATURES MAIN POwER swITch • Located at the back of laminator • Move switch to ON (I) position to turn main power on • Move switch to OFF (O) position to turn main power off cONTROL PANEL Green “Ready” LED is on when roller temperature is ready.

  • Page 15: Feeding Table (Including Feed Guide-Feed Table Interlock)

    CONTROLS AND FEATURES fEED TAbLE wITh sAfETY INTERLOcK • Used to position items for lamination • Adjustable guide permits visual feeding • Table safety interlock must be latched for operation sAfETY shIELD wITh sAfETY INTERLOcK • Clear plastic flip shield protects operator •...

  • Page 16: Heat Rollers

    CONTROLS AND FEATURES hEAT ROLLERs • Silicone rubber coated rollers have infrared heaters enclosed • Laminate film is heated and glue activates as film travels over rollers • Pressure is applied between rollers for beautiful lamination results PuLL ROLLERs • Pull rollers run simultaneously with heat rollers to pull lamination to web exit position REAR sLITTER •...

  • Page 17: Operating

    OPERATING fILM LOADING fILM ThREADING DIAGRAM Adhesive Surface Side Top Idle Roller Film Roll Laminating Roller Pull Roller Laminating Direction Adhesive Surface Side Bottom Bottom Film Roll Idle Roller NOTE: Adhesive never touches Polyester roller. Polyester surface always Surface touches roller. Adhesive Surface...
  • Page 18 OPERATING fILM LOADING Continued sTEP 1 - Remove feed Tray • Lift safety shield • Slide safety interlock latch on bottom right side of feed tray (Refer to Figure 1) • Lift and pull feed tray out fIGuRE 1 sTEP 2 - Lift bottom film Mandrel Out of Laminator •...
  • Page 19 OPERATING fILM LOADING Continued sTEP 4 - New film Loading • Carefully note which way adhesive is wound on new roll of laminate film. 1” core laminate is normally wound with adhesive in. Loading the film backwards will result in the hot rollers getting glued up and a jam will occur.
  • Page 20 OPERATING fILM LOADING Continued sTEP 5 - film Threading • Pull top film under top idle roller and hang loosely over heat rollers (Refer to Figures 12-14 and Diagram 14a) fIGuRE 12 fIGuRE 13 fIGuRE 14 Figure 14a (Pull top film under top idle roller)
  • Page 21 OPERATING fILM LOADING Continued sTEP 5 - film Threading Continued • Pull bottom film under bottom idler bar and up over heat rollers and tape together. Move bottom idle bar up slot to run position (Refer to Figures 15-17, Diagram 17a, Figures 18-20). (Slide bottom idle bar down slot fIGuRE 15 to loading position)
  • Page 22 OPERATING fILM LOADING Continued sTEP 6 • Reinstall feed tray (Refer to Figure 21) • Latch safety interlock on feed tray (Refer to Figure 22) • Move safety shield to down position fIGuRE 21 (Latch safety interlock on feed tray) fIGuRE 22...
  • Page 23 OPERATING fILM LOADING Continued sTEP 7 - Threading card • Use threading card to push film into nip of heat rollers (Refer to Figure 23) • Press RUN • Monitor film as it passes through laminator. Film goes into back pull rollers and exits. (Refer to Figure 24) •...

  • Page 24: Heat Setting

    OPERATING hEAT sETTINGs Lamination film vary widely from supplier to supplier. Some low cost films require slow speeds and high temperature to ensure proper lamination. High quality films such as Innové brand use lower melt ® adhesives which allows faster output at lower temperature and less smell. Your first source of information should be your film supplier.

  • Page 25: Maintenance

    MAINTENANCE cLEANING ROLLERs It is normal for some glue to squeeze out of ends of film and build up on rollers. This is easily removed using a laminator cleaning kit. (Ask your supplier for a cleaning kit - a low cost tool!). Laminator cleaning kit includes a rubber glue remover block and scrubby to remove loosened glue.

  • Page 26: Clearing A Film Jam (Wrap-Up)

    A fILM JAM (wrap-up) hELP! Film jams do occur! (Refer to Figure 31) The Duralam Integra is uniquely designed to make it easy to clear jams. The bottom of the laminator is open frame design to allow excellent access to rollers to clean them.
  • Page 27 MAINTENANCE cLEARING A fILM JAM (wrap-up) Continued sTEP 3 • Use scissors to carefully cut film between front and back rollers (Refer to Figure 35) (Bottom roll film removal) fIGuRE 35 sTEP 4 • Reverse laminator and back out film wrap-up (Refer to Figure 36 &...
  • Page 28 MAINTENANCE whAT cAusEs A fILM JAM? What causes a film jam? And what should I do to stop this from happening? PROPER TRAINING and an ATTENTIVE OPERATOR is the best solution. Always monitor film as it is coming out of the laminator. A good operator will see the film bunching up at the back of the laminator and they will take corrective actions to stop this from causing a wrap-around.

  • Page 31: Troubleshooting Guide

    TROUBLESHOOTING GUIDE PROBLEM TROUBLESHOOTING STEPS Laminator won’t turn on 1. Check main power supply at wall outlet to make sure there is power 2. Check main on/off button to ensure it is actually turned to “on” position 3. Check breaker trip fuse located near on/off switch at back of laminator Call for service technician to repair.
  • Page 32 DURALAM INTEGRA IS A PRODUCT OF: Innové Global Solutions is the source for specialty finishing ® in the print, packaging, and photo production marketplace. www.innove.net...

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