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Summary of Contents for Rayjet R400
- Page 1 R400 Operating manual 8058 Operating manual 8058_2.3_EN (07/2021) ENGLISH (Translation)
- Page 2 Trotec Laser GmbH Trotec Laser Pty Ltd Trotec Laser België Trotec Laser Belgique +43 7242 239-7070 +61 26413-5904 +31 850 70 51 55 service-at@troteclaser.com service@troteclaser.com.au support@troteclaser.nl Trotec Laser Canada Trotec Laser AG Trotec Laser GmbH +1 800 663 1149-902 +41 32387-1611 +86 189 500 735 62 techsupport@troteclaser.ca service-ch@troteclaser.com...
- Page 3 Trotec Laser GmbH Freilingerstraße 99 4614 Marchtrenk, Austria General contact to Technical Support: Tel.: +43 7242 239-7000 E-mail: techsupport@troteclaser.com www.troteclaser.com 07/2021 ENGLISH (Translation) 3 / 83...
- Page 4 Technical Changes Technical specifications are subject to change without notice. Trotec Laser GmbH reserves the right to improve or modify any of the products without prior notice. © Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH. The entire documentation is given to the user for personal use only.
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Page 5: Table Of Contents
Content General Information..........................8 Information about this manual....................8 1.1.1 Information about this manual....................8 1.1.2 Storage of the manual......................8 1.1.3 Complementary documentation....................8 Explanation of symbols......................9 Liability and warranty......................10 Scope of delivery (standard configuration)................11 Type plate..........................12 Safety..............................13 General safety notes....................... 13 2.1.1 Intended use......................... - Page 6 2.8.1 Fire hazard..........................24 2.8.2 Gases, fumes and dust......................24 2.8.3 Reflection through materials....................25 2.8.4 Information about damaged optics..................26 2.8.5 Protective measures for damaged optics................26 In case of emergency......................27 Technical Data............................28 Exhaust system requirements....................29 Materials..........................31 Machine overview..........................35 General overview........................35 Laser power potentiometer.....................
- Page 7 Lubricating motion system....................67 Troubleshooting........................... 71 Error, cause and remedy......................71 How to create a service file....................72 Contact details............................. 74 Disassembly............................75 Disposal..............................76 Appendix...............................77 13.1 CE 8058 R400........................81 13.2 Datasheet 8058 R400......................82 07/2021 ENGLISH (Translation) 7 / 83...
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Page 8: General Information
General Information For the sake of readability, gender-neutral endings are not used in this operation manual. It is hereby expressly stated that all parts of the text where natural persons or groups of persons are mentioned refer to people of all genders. Information about this manual 1.1.1 Information about this manual Before beginning any work on the machine, read this manual completely and carefully. -
Page 9: Explanation Of Symbols
Explanation of symbols Important technical safety notes and instructions in this manual are indicated by symbols. It is important to observe and follow these notes and instructions on workplace safety. Avoid accidents, personal injury and material damage to property by acting with extreme caution. Danger This symbol indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. -
Page 10: Liability And Warranty
Liability and warranty Warranty periods specified in the manufacturers "warranty terms and conditions" shall be binding for the buyer. If no warranty periods are specified, the general terms and conditions of sale, delivery and payment apply. All information, illustrations, tables, specifications and diagrams contained in this operating manual have been carefully compiled according to the current state of technology. -
Page 11: Scope Of Delivery (Standard Configuration)
Scope of delivery (standard configuration) 1. Laser machine 2. Data carrier (with laser software, printer driver and operating manual) 3. Power cable 4. USB computer connection cable 5. Air Assist pump 6. Grease gun (for lubricating the linear guides) 7. Cleaning kit for optics 8. -
Page 12: Type Plate
Type plate The type plate with the CE mark is located on the rear of the machine. Enter the serial number, model and year of manufacture into your manual and always refer to them when contacting us for enquiries, troubleshooting or ordering of replacement parts. Serial number: Model: Year of manufacture:... -
Page 13: Safety
Safety TO AVOID POSSIBLE HARM READ AND FOLLOW THESE INSTRUCTIONS. The machine is built at the time of it's development and production according to applicable, established technical rules and is considered to be safe to operate. Dangers can be caused by the machine if the machine: is operated by unqualified personnel, •... -
Page 14: Improper Use
2.1.2 Improper use Use of the machine for any purposes other than those intended or described in the present manual is regarded as improper and therefore prohibited. Trotec Laser GmbH will not accept any liability for damage caused by improper use. The operator is solely liable for all damages caused by improper use. Non-observance of the operation, maintenance and service instructions described within this manual absolves Trotec from any liability in case of a defect. -
Page 15: Applicable Safety Regulations
The service operation is therefore declared as laser class 4 (US: class IV) and proper precautions need to be taken (see "Laser classification"). 2.1.6 Applicable safety regulations The following directives and guidelines must be observed to avoid hazards when operating Trotec laser systems: Guidelines/Regulations 2006/42/EC... -
Page 16: Laser Safety
Laser safety 2.2.1 Laser classification The laser safety class indicates the risk potential from accessible laser radiation. The laser system is a Class 2 (US: Class II) laser marking system as per IEC 60825-1 "Safety of Laser Product". The integrated laser source is a Class 4 (US: Class IV) laser marking system according to IEC 60825-1 and identified as such. - Page 17 Class 2 (US: class II) The accessible laser radiation of Class 2 (US: Class II) laser systems does not pose any hazard for the skin. Diffuse reflections as well as any short-term irradiation of the eyes (exposure time max. 0.25 seconds) also pose no risk due to the low output power.
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Page 18: Areas Of Responsibility
Areas of responsibility 2.3.1 Responsibilities of the operating company The operator has the following responsibilities: It is the responsibility of the operator to comply with the national official and statutory regulations for the • operation of a class 4 (US: class IV) laser system or laser system with a build in laser source of class 4 (US: class IV). -
Page 19: Requirements For Operating An Service Personnel
The machine must not be left unattended while it is operating (supervised operation). • Switch off the machine described herein at the main switch for periods of non-use. • Operate the machine described here only with a lens in place. A missing lens may cause the unfocused •... - Page 20 Caution Lost or damaged warning and safety stickers. If any warning and safety stickers are lost or damaged, the user is not able identify risks anymore, and there is danger of injury. – Replace lost or damaged labels immediately. – Contact your Trotec Laser GmbH dealer for details.
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Page 22: Safety Devices
Safety devices Warning Danger from laser beam. Safety and protection devices that are not installed or are not fully functional can lead to bodily injury and material damage. – Do not remove, modify or deactivate the interlock safety switches or protective covers on the machine. -
Page 23: Interlock Safety Switches
Acknowledge the emergency stop switch 1. Turn the emergency stop switch counterclockwise to unlock it so that the green marking is visible. 2. Restart the laser system using the key switch. 2.7.4 Interlock safety switches Interlock safety switch query the closed status of the acrylic top lid, side panels and front door. If the safety devices are open or not present, the laser cannot be operated. -
Page 24: Secondary (Indirect) Hazards
Secondary (indirect) hazards 2.8.1 Fire hazard Warning Fire hazard Fire hazard from gas and processing of inflammable materials. – Do not operate the device without supervision. – Keep CO fire extinguisher ready at hand in the immediate vicinity of the device. If a main laser beam hits easily flammable material, e.g. -
Page 25: Reflection Through Materials
2.8.3 Reflection through materials Warning Danger from laser beam. Invisible laser radiation of reflecting materials can cause serious injury or material damage. – Only material according to the intended use of the machine may be used. – Do not use material with high reflecting surfaces such as aluminum, chromium, precious metals, metal foils, stainless steel, brass, copper and titanium. -
Page 26: Information About Damaged Optics
2.8.4 Information about damaged optics Warning Damage to optics. Soiled optics absorb laser radiation and can thus be destroyed. Broken or damaged lenses as well as thermal decomposition of lenses release particles which cause serious damage to the health. – The passive reflectors and optics in the area of the laser beam guidance should be cleaned regularly. -
Page 27: In Case Of Emergency
Before approaching the system again, wait for at least 30 min until the reaction has abated. • Wear proper protective clothing (respiratory protection, protective goggles, protective suit, rubber or • plastic gloves). Provide ventilation. • When approaching the system again, pay attention to odors. •... -
Page 28: Technical Data
Technical Data The technical data sheet can be found in the appendix of this manual. 07/2021 ENGLISH (Translation) 28 / 83... -
Page 29: Exhaust System Requirements
Exhaust system requirements Danger Danger of emission of toxic gases, vapors or dust. During laser operation, toxic aerosols may be produced. – The laser system may be operated only with properly installed and operating exhaust system. – Check with the material manufacturer for its toxic effect. Caution The laser may only be operated with properly installed and operating exhaust system. - Page 30 Notice The exhaust power available for the application will be reduced by e. g. bends, small hose diameters and long hoses. You should therefore note the following: – Avoid bends. – Keep hose as short as possible. – Use hose diameters as large as possible. Applications generating large amounts of dust or fumes may require a stronger exhaust system.
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Page 31: Materials
Materials List of material Material EN Material DE Cutting Engraving Marking Metal Aluminum Aluminium ✓ Aluminum, anodized Aluminium, eloxiert Chromium Chromium Verchromte Oberflächen Precious metal Edelmetalle Metal foils up to 0.5mm Metallfolien bis zu 0,5mm (Aluminum, Brass, (Aluminium, Messing, Copper, precious metal) Kupfer, Edelmetall) Stainless steel Edelstahl... - Page 32 Plastic ✓ ✓ Acrylonitrile butadiene Acrylnitril-ButadienStyrol- styrene (ABS) Copolymer (ABS) ✓ ✓ Acrylic/PMMA, i.e. Acryl(PMMA), z.B. Plexiglas® Plexiglas® ✓ ✓ Rubber Gummi (Stempelgummi) ✓ ✓ Polyamide (PA) Polyamid (PA) ✓ ✓ Polybutylene Polybutylenterephthalat terephthalate (PBT) (PBT) ✓ ✓ Polycarbonate (PC) Polycarbonat (PC) ✓...
- Page 33 Miscellanious ✓ ✓ Wood Holz Mirror Spiegel ✓ Stone Stein ✓ ✓ ✓ Paper (white) Papier (weiß) ✓ ✓ ✓ Paper (colored) Papier (farbig) ✓ ✓ ✓ Food Lebensmittel ✓ ✓ ✓ Leather Leder ✓ ✓ Fabric Textilien ✓ Glass Glas ✓...
- Page 34 Warning Serious injury or material damage. The use of prohibited or unreleased materials can cause serious injury or material damage and will not be covered under warranty. Only use approved and released materials. Notice Please contact our experienced application specialists or a sales partner near you, if: –...
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Page 35: Machine Overview
Machine overview General overview Description Description Acrylic top lid Keypad Table Side panel for power supplies access acrylic top lid Rolls Cover for laser source Cover for cleaning opening Emergency stop button Cover/connection for exhaust tube 07/2021 ENGLISH (Translation) 35 / 83... -
Page 36: Laser Power Potentiometer
Laser power potentiometer With Laser power potentiometer you can electrically adjust the laser power during the engraving or cutting process. Adjustments of ±20% are possible. Both laser sources can be regulated. This application can, for example, increase the laser power when cutting outer contours so that the job does not have to be started again. -
Page 37: Lens(Es)
Aluminum cutting grid table This robust cutting table offers excellent stability and is particularly suitable for cutting tasks with work pieces smaller than 100 mm, as these remain in a flat position after cutting. Lens(es) 2,0 inch (standard) 4,0 inch (option) Nozzles 3mm diameter 7mm diameter... -
Page 38: Transport
Transport Safety notes Warning Risk of injury There is risk of injury from falling parts during transport, loading and unloading of the machine. – Follow the safety notes. Observe the safety notes to avoid damage to the machine from improper handling during transport: Always move the machine with utmost care and attention. -
Page 39: Temperature And Humidity
Observe the packaging symbols: Note the shockwatch sign: Temperature and humidity Transport conditions Transport temperature (ambiente temperature): -10 °C to +40 °C (14 °F to 104 °F) Relative humidity: Maximum 70%, non-condensing Avoid high temperature fluctuations. • Storage conditions 0 °C to +30 °C (32 °F to 86 °F) Storage temperature (ambiente temperature): Maximum 60%, non-condensing Relative humidity:... -
Page 40: Required Tools For Unloading And Transport
Avoid high temperature fluctuations. • Required tools for unloading and transport Required tools: Unloading - Forklift • Transport - Pallet truck • Place of storage Keep the machine sealed in its packaging until it is assembled or installed. • The storage location must be dry, free of dust, caustic materials, vapors and combustible materials. •... - Page 41 Notice Keep the original packaging in case the machine has to be transported. Dispose of all waste in accordance with current waste legislation. 1. Use a forklift truck to place the transport case on ground level. 2. First remove the top wooden cover and then the side plates of the transport box.
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Page 42: Transport Protection For The Axes
6. Remove the packing material. 7. The machine must be adjusted and installed by a technician (see installation guide R400). Transport protection for the axes Information The illustrations used do not correspond to the original condition of the machine and are for information purposes only. -
Page 43: Relocation Of The Machine
Relocation of the machine Steps: 1. Switch off the machine. 2. Disconnect the power cable. 3. Remove the exhaust system. 4. Reposition the machine (e.g. with auxiliary equipment if necessary) and place it on a level, clean floor. 5. Adjust the machine. 6. -
Page 44: Setup And Installation
Setup and installation For your safety Notice The setup has to be carried out by Technical Support. Temperature and humidity Ambiente conditions +15 °C to +25 °C (59 °F to 77 °F) Operating temperature (ambiente temperature): 45% to 65%, non-condensing Relative humidity: If the system has been exposed to large temperature fluctuations, it must first be brought back to room •... -
Page 45: Connections
Connections Description Description 1 Fuse 5 Connection for air assist 2 Main connection with main switch 6 Connection for cooling water 3 USB connection for PC 7 Connection exhaust system 4 Chiller alarm 07/2021 ENGLISH (Translation) 45 / 83... -
Page 46: Mains Connection
Caution Install the connections exactly in the order described, otherwise electrostatic charging can damage your computer and/or the electronics of the laser system. 6.4.1 Mains connection Connect the end of the mains connection cable to the main connection socket. Warning Current Wrong voltage can cause damage to the machine. -
Page 47: Connect The Water Cooling System
1. Connect the hose of the air assist pump to the laser unit. 2. Connect the air assist to the mains supply. 6.4.4 Connect the water cooling system Structure: Water cooling systems A und B • One cooling circuit INLET1 on the laser machine •... - Page 48 4. Check the water level on the level indicator. The water level must be within the green range. 5. Switch on the system and check the level indicator again. (When all hoses are completely filled, the water level may drop slightly.) 6.
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Page 49: Operation
Operation Before commissioning Check the following points before commissioning: Completeness and technically flawless condition of the machine and safety devices. • Order and cleanliness at the workplace. • Cleanliness of optical components (free of dust and dirt). • Activated exhaust system. •... -
Page 50: Power On/Off
Power On/Off Notice In order not to restrict or obstruct the freedom of movement of the mechanics, no objects of any kind may be located in the machining area. All safety protection covers have to be fully functional and closed. Switch on machine: 1. -
Page 51: Control Panel
8. Use the main switch at the rear of the machine to turn off the main power. Notice By switching off the mains, all processing data are lost. Control panel The control panel refers to the entire unit of the machine control system. The keypad is a component of the control panel. -
Page 52: Description
❶ Standby-button. LED On: Standby-Mode ❷ Status indicator laser beam. LED On: The machine is processing data. ❸ Stop-button ❹ Start/Pause/Repeat-button LED is flashing slowly green (every two seconds). All covers are closed. Machine is ready. LED is flashing fast green (twice per second). Minimum one cover is open. - Page 53 Image Button Description Laser head control button X/ Press one of these buttons to manually move the laser • head to the right, left, front or back (travel distance in X/Y-direction). Press two of the for Laser head control buttons X/Y •...
- Page 54 Image Button Description Status LEDs Meaning of the LEDs: Description Green, flashing slowly (0.5 All covers are closed. Machine is ready. Green, flashing fast (2 Hz) Minimum one cover is open. Blue + Green, permanent Data available. Pause- mode active. Green, permanent Job is running.
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Page 55: Changing The Lens
Changing the lens 1. Loosen the tube 2. Slide the tube at the lower upwards to thread without expose the lens removing the holder. entire tube from the laser head. 3. Here: Take the 4. Replace the 2.0 inch lens out lens and fix the of its socket. - Page 56 Assembly with a 2.0 inch lens Assembly with a 4.0 inch lens Notice Make sure that the lens is placed with the convex side facing upwards. Table placement 1. Press the silver hidden handle to lift the table. 2. Remove the table including frame from the machine.
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Page 57: Focusing
Focusing 1. Move the processing head over the material to be engraved by means of the Laser head control button X/ Y (2) on the keypad. 2. Hang the focus tool (3) on the allocated space on the laser head so that the focus tool can move unhindered. 3. -
Page 58: Options
Options 7.9.1 Rotary attachment (option) The Rotary attachment is used to engrave cylindrical workpieces. Upon selection of the option "Rotary attachment" in the control software and entering the diameter of the object to be engraved, the image size will automatically be automatically adjusted to the diameter of the workpiece to be processed. Caution Damage to electronics. - Page 59 The machine must be switched off. Warning Current If the rotary attachment is connected during operation, the connections and the electronics will be damaged. Such damage is excluded from the warranty. 1. Place the rotary attachment on the base frame and the metal bars provided for this purpose using the insertion handles.
- Page 60 Settings "Rotary Engraving" 3. Double-click on the job in the waiting list to place it on the plate. 4. Position the laser head over the workpiece. 5. Start the engraving process. Notice See the Software manual for additional functions. When using the Rotary attachment, the autofocus is automatically deactivated. 07/2021 ENGLISH (Translation) 60 / 83...
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Page 61: Maintenance
Maintenance Safety notes Danger Improper maintenance can cause serious injury or damage. Maintenance may be carried out only by authorized, trained personnel who are familiar with how to operate the machine and in strict observance of all safety notes. Danger Risk of fire or explosion. -
Page 62: Cleaning
System Components Daily Weekly Quarterly Half-yearly Yearly Spindles Clean and grease. Cover of the laser source and ✓ housing. Axis rails in x and y-direction Clean and lubricate ✓ ✓ Check and clean whenever required. ✓ Clean whenever required. Notice In order to ensure the maximum availability and lifetime of the system, we recommend that you regularly check the filter, ventilation and exhaust slots and keep the surrounding area clean. -
Page 63: Lens
Notice The following cleaning products are available as accessory parts: – Lens cleaning cloth – Lens cleaning liquid 8.3.3 Lens 1. Remove the air assist 2. Now remove the hose. lens and check the surface. Here: 2.0 inch lensRemove loose particles and dust with a bellows or compressed air (ISO 8573:2010 Class 1). -
Page 64: Mirror
7. Retighten the thread. 8. Reconnect the air assist hose. 8.3.4 Mirror Caution Make sure that you do not touch the mirror with your fingers, since this would greatly reduce the service life of the mirror. Do not touch the mirror with your fingers or with tools, and never use a cleaning tissue twice, as the surface could easily be scratched. - Page 65 5. Mount the mirror again and fix it with screws. Cleaning mirror # on the axis Quick cleaning with low dirt Remove loose particles and dust with a bellows or compressed air (according to ISO 8573:2010 Class 1) Thorough cleaning for heavy dirt 1.
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Page 66: Motion System
2. Remove the mirror. Use a cleaning cloth with cleaning fluid to clean the mirror. 8.3.5 Motion system Information To ensure a long service life of the machine with high quality and performance, you should spend a few minutes per week (depending on the environment) on cleaning. After cleaning the rails it is necessary to clean the table, the interior of the machine and the cleaning drawer. -
Page 67: Lubricating Motion System
Y-axis rail cleaning 1. Clean the entire length of the y-axis rails with a cleaning cloth. Perform this procedure on both sides. 8.3.6 Lubricating motion system Lubrication of the axis rails in x and y-direction Lubrication interval: 150 operating hours or 4 weeks Lubrication quantity: 0.2 cm (2 strokes with grease gun) - Page 68 Notice Switch off the machine and disconnect it from the main power supply. Then lubricate the motion system. Position 1 of 3: Lubricate y-axis at front position Remove the right side cover. • Move the x-axis to the far left (front of the working •...
- Page 69 Position 2 of 3: Lubricate x-axis Carefully remove the cover plate with an Allen key • (SW 2 mm). Slide the working head to the left until the • lubrication nipple and hole are concentric. Press two pump strokes of the grease gun into the •...
- Page 70 Position 3 of 3: Lubricate y-axis at rear position Remove the left side cover. • Move the x-axis to the far left (back of the working • table). Lubrication nipple should be accessible and • concentric with hole. Press two pump strokes of the grease gun into the •...
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Page 71: Troubleshooting
Troubleshooting This chapter should enable the maintenance personnel to identify and resolve operational faults based on error messages and symptoms. Warning Risk of fire from incorrect parameter settings. Laser operation with incorrect parameter settings such as power settings, speed or frequency can result in flame formation. -
Page 72: How To Create A Service File
Problem Possible cause Remedy Fine details on stamps are Too steep shoulders. Choose other shoulder or edit • • engraved too thinly. (flat/medium/steep): Options/ Process Options/Stamp. The size to be engraved or Raster correction ON in the Switch off raster correction •... - Page 73 2. Go to "Help" and select "Create Service file". 3. The window "Save Service File to” shows up. Select a directory to save the file into and click on "Save”. 4. The window "Add Layout File” appears. Select the layout file that was sent to RayjetManager and possibly caused a failure (e.g.: a CorelDraw file, Photoshop file, AutoCAD file,…).
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Page 74: Contact Details
Contact details Technical Support In case of questions, contact our experienced Technical Support in your local area. For global service contact numbers and further information please see our website, section "Support": www.troteclaser.com When calling, please make sure that the machine is in your immediate vicinity, and that you have the following information ready (see response form): At which working process did the problem occur? What you have done so far to correct the problem. -
Page 75: Disassembly
Disassembly Warning Danger of injury when disassembling the machine. There is danger of injury when disassembling the machine. Always wear suitable protective clothing (e.g. safety goggles, safety shoes, safety gloves). Warning Current Electric current. The machine must be disconnected from the main power supply. Notice –... -
Page 76: Disposal
Disposal Disposal Do not dispose of the machine with domestic waste! Electronic devices have to be disposed of according to the regional directives on electronic and electric waste disposal. In case of further questions, please ask your supplier. In case of disassembly, use suitable tools to dismantle the unit into individual parts. Sort the individual parts and have them disposed of professionally. -
Page 77: Appendix
Appendix 07/2021 ENGLISH (Translation) 77 / 83... - Page 78 Acceptance report Dear customer! We request your confirmation of properly completed transfer of the machine. Please transmit a copy of this document - filled out and signed by an authorized company representative - to an employee of our sales affiliate for forwarding to the manufacturer. Please check applicable items: Machine parts checked for shipping damage.
- Page 79 Response form Dear customer! In case of any trouble with the machine, please provide the following information and additional- ly create a service file. Contact details Machine data Name: Serial number: Country: JobControl version: ® Phone: Driver version: E-mail: Layout Software: Date: Firmware version: Description of the problem...
- Page 80 Training verification form Trainee: Trainer: Date of Training: The employee named above was instructed in the operation of the ........laser system. Especially the following topics were covered: Machine function Danger areas Warnings Position of the Emergency stop button Personal protective equipment Operating equipment Workflow Setting-up...
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Page 82: Datasheet 8058 R400
Lens 2.0" Max. material load Max. 20 kg Rayjet® Manager printer driver, Rayjet® Manager laser software Software Compatible with standard graphic and CAD software like Corel Draw, Adobe Illustrator, … Features standard RayPack Technology™, kill and key switch, LED light, electrical Z-axis, power potentiometer for machine control panel, air cooled optics, laser pointer (655nm, <0,99mWcw), coaxial air assist (without pump), 2.0”... - Page 83 Technical Datasheet Laser Safety Laser class CDRH Laser Safety Laser Class 2 CE compliant Interlock Double interlock safety system Exhaust Adjustable cabinet exhaust, adjustable table exhaust Ports: 2 x 150 mm (5.9 in) outer diameter External ventilator (optional) Electrical Equipment 100 –...