Trina Solar TS4-F1 Installation Manual
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天合光能 TS4 连接器安装手册
Trina Solar TS4 Connector Installation Manual
文件编号 File No:PS-M-0779
版本
Version:F
日期
Date:2021.10.12
1

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  • Page 1 天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 文件编号 File No:PS-M-0779 版本 Version:F 日期 Date:2021.10.12...
  • Page 2: Table Of Contents

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 目 录 Table of Content 1.安全说明 Safety Instruction ....................4 1.1 警告 Warning ......................... 4 1.2 通用安全 General Safety ....................4 1.3 操作安全 Handling Safety ....................5 2.技术参数 Product Specifications ..................7 3.产品选型表...
  • Page 3 6.连接器对插及解锁 Connecting and Disconnecting ............19 6.1 连接器对插 Connecting ....................19 6.2 连接器解锁 Disconnecting ..................19 7.线缆 Cable ........................... 19 7.1 线缆接线 Connection of Cable ..................19 7.2 接合状态 Connection Status..................20 8. 天合光能服务网点 Trina Solar Service Point ..............20...
  • Page 4: 安全说明 Safety Instruction

    该产品只能由有相应资质的或经过专家培训的专业人员安装, 安装过程中需要遵守所有 安全规范。天合光能不承担对于因不遵守这些警告而产生的任何责任。 The products may be installed only by suitably qualified and trained specialists with due observance of all applicable safety regulations. Trina Solar declines any liability in the event of failure to observe these warnings. 1.1 警告 Warning 仅可使用天合光能指定的零件和工具。...
  • Page 5: 操作安全 Handling Safety

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 不要将连接器直接放在屋顶表面。 1.2.4 Do not place the plug connectors directly on the roof membrane. 1.3 操作安全 Handling Safety 该连接器仅适用于B类和C类多股铜导线(见NFPA NEC 70第9章,表10) 。建 1.3.1 议使用光伏专用线缆,镀锡铜芯,双层绝缘,绝缘材料为XLPE。不建议使用 无镀锡线缆或PVC线缆,否则天合光能不承担任何责任。 The connector is only applicable to the B and C types of copper wires (see chapter-9 of NFPA NEC 70, table 10).
  • Page 6 Trina Solar TS4 Connector Installation Manual 认无影响后再使用。 Below is the list of common chemicals that can affect the products. For other chemicals not listed in the table, please confirm with Trina Solar Technical Service BEFORE use (see Section#8). 序号 NO. 化学品名 Chemical Name 润滑油...
  • Page 7: 技术参数 Product Specifications

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual different language, please regard Chinese version as the right one. Final explanation right belongs to Trina Solar. 2. 技术参数 Product Specifications Φ4mm 连接器系统 Connector system 额定电压 Rated voltage IEC 1500V&UL 1500V 41A(4.0mm...
  • Page 8: 产品选型表 Product Selection Form

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 3. 产品选型表 Product Selection Form 3.1 TS4 连接器 TS4 PV connector 线缆 工具料号 Tool P/N 导体截面积 外径 剥线钳料 压接工具 Conductor 扳手料号 型号 Type 料号 P/N Cable 号 Wire 料号 Cross Section...
  • Page 9: 连接器外观尺寸图 Connector Appearance Size Drawing

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual TS4 Plus-M2 7A004672 TS4 Plus-F3 7A004673 6.0-7.2 TS4 Plus-M3 7A004674 注意 1:选择与线缆匹配的连接器规料号,需保证导体截面积和线缆外径均在范围内。 否则会影响使用,并产生安全风险。 Note 1:Select the connector specification and Part No. matched with the cable, and ensure that the cross-sectional area of the conductor and the OD of the cable are within the range.
  • Page 10: 负极连接器 Negative Connector

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 4.1.2 负极连接器 Negative Connector TS4-M1、TS4-M2、TS4-M3 、TS4-M4、TS4-M9: TS4-M5、TS4-M6、TS4-M7、TS4-M8:...
  • Page 11: Ts4 Plus 连接器 Ts4 Plus Pv Connector

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 4.2 TS4 Plus 连接器 TS4 Plus PV connector 4.2.1 正极连接器 Positive Connector TS4 Plus-F1、TS4 Plus-F2、TS4 Plus-F3 4.2.2 负极连接器 Negative Connector TS4 Plus-M1、TS4 Plus-M2、TS4 Plus-M3 5.安装 Installation 5.1 工具要求 Tools Requirements 5.1.1 剥线钳 Wire Stripper...
  • Page 12: 铆接钳 Rivet Plier

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 7A001039 7A001037 料号 钳口 剥线范围 Crimping Range 中间 Middle 4.0mm 12AWG 7A001039 右边 Right side 6.0mm 10AWG 右边 Right side 7A001037 10.0mm 8AWG 5.1.2 铆接钳 Rivet Plier 7A001038 7A001036 料号 钳口...
  • Page 13: 塑料板手 Plastic Unlocking Spanner

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 4.0mm 12AWG 可调 7A001036 Adju 6.0mm 10AWG stable 10.0mm 8AWG 5.1.3 塑料板手 Plastic Unlocking Spanner 1 套 set =2 片 pc,TS4 扳手料号 P/N:7A001040,TS4 Plus 扳手料号 P/N:7A004541 5.1.4 工具箱 Tool Box 对于 TS4 连接器 For TS4 Connector:...
  • Page 14: 组装步骤 Assembly Steps

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual Spanner 7A004541 数 7A001039 7A001037 7A001038 7A001036 数量 Qty. 数量 Qty. 数量 Qty. 数量 Qty. 量 Qty. 7A004675 None None 2pcs 5.2 组装步骤 Assembly Steps 组装连接器时, 环境温度建议为-15~+35℃。 For assembling of components we recommend an ambient temperature between -15~+35℃.
  • Page 15: 铆接插针插套 Crimping Pin And Socket

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 与铆接口齐平。钳口选择参照 5.1.2 章节。 Place the metal terminal (pin or socket) in the hole of the riveting tool. The riveting hole is facing out. The most outer edge of the metal terminal is flat with the riveting interface. Refer to chapter 5.1.2 for jaw selection.
  • Page 16 天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 金属端子 Metal terminal 档位 线缆规格 连接器规格 Gear Cable spec Connector type 4.0mm /12AWG TS4-F5/F7/F8 TS4-M5/M7/M8 6.0mm /10AWG TS4-F6 10.0mm /8AWG TS4-M6 铆接质量应满足 及以下要求。 IEC62852 Qualified crimping samples must meet IEC 62852 and the following criteria.
  • Page 17: 插入 Pushing

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 5.2.4 插入 Pushing 将铆接好的金属端子插入正极或负极的塑料本体中,直至其啮合。轻轻拉动线缆,检查 金属件是否啮合牢固。确认负极 pin 针和负极本体同轴。 Insert the riveted metal terminal into the plastic body of the positive or negative until it engages. Gently pull the cable to check whether the metal terminals are firmly engaged. Confirm that the negative pin is coaxial with the negative body.
  • Page 18 天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual by plastic spanner. 在此处键入文本 对于 TS4 连接器 For TS4 Connector: 型号 线缆外径范围 管控间隙 参考扭力 Type Cable OD range Control gap Reference torque TS4-F1/M1 4.7-6.0mm TS4-F2/M2 5.6-6.8mm 0<X<1.0mm 3±0.5 N*m TS4-F3/M3 6.0-6.6mm TS4-F4/M4 6.0-7.2mm...
  • Page 19: 连接器对插及解锁 Connecting And Disconnecting

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 注意 3:螺帽锁紧时需严格控制间隙 X 值。当线缆的外径偏向下限时,管控间隙应偏向 控制值下限;反之,则偏向控制值上限。 Note 3:When the nut is locked, the clearance X value shall be strictly controlled. When the OD of the cable deviates to the lower limit, the control gap shall deviate to the lower limit of the control value;...
  • Page 20: 接合状态 Connection Status

    天合光能 TS4 连接器安装手册 Trina Solar TS4 Connector Installation Manual 线缆根部建议保留至少 20mm 未折弯长度, 以免因线缆折弯产生的外力引起连接器密封 件变形。 In order to avoid deformation of the cable sealing element from that a force generated by the bending the wires, the cable should have at least 20mm straight length nearest to the connector.
  • Page 21 World Trade Center Japanservice@trinasolar.co Japan Building 2-4-1 Hamamatsu-cho, +81 3 3437 7000 Minatu-ku, Tokyo 106-6121 可以在 http://www.trinasolar.com/cn/上查看、下载和打印相应的说明书。 Please visit the Trina Solar site for viewing, downloading, and printing these instructions at http://www.trinasolar.com 变更履历 版本 变更内容 受控日期 初版 2019.05.21 更新描述 2019.07.03 更新描述...

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