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Forum Power Slip PS-500 Operating Instructions Manual

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Operation Maintenance Manual • Handling Equipment • Rig Floor Equipment
Fig. 2:
Illustration Example 757000-N
Rotary Table Adapter: [PN]-N-National
Possible Variations:
Manual PN 757000-D
Copyright © 2017 FORUM ENERGY TECHNOLOGIES, INC. All rights reserved.
Power Slip PS-500
Hydraulic operated
Operating Instructions
Original Operating Instructions
P/N
Type
755000
PS-500
756000
PS-500
757000-RT-VAR
PS-500
757500-RT-VAR
PS-500
758000-RT
PS-500
[PN-RT]-MC-Multi Coupling Connection
Revision: 17 (up to SN 138212), 06-2018
FORUM Handling Tools
Fig. 1:
Illustration Example 757500-E-F
Load Rating
Pipe Size
500
2.
3 /8
" - 14"
500
2.
3 /8
" - 14"
500
2.
" - 14"
3 /8
500
2.
3 /8
" - 14"
500
2.
3 /8
" - 14"
[PN]-OW-Oilwell Wirth
[PN]-E-Emsco
[PN-RT]-F-Feedback

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Summary of Contents for Forum Power Slip PS-500

  • Page 1 " - 14" 758000-RT PS-500 3 /8 " - 14" Rotary Table Adapter: [PN]-N-National [PN]-OW-Oilwell Wirth [PN]-E-Emsco Possible Variations: [PN-RT]-MC-Multi Coupling Connection [PN-RT]-F-Feedback Manual PN 757000-D Revision: 17 (up to SN 138212), 06-2018 FORUM Handling Tools Copyright © 2017 FORUM ENERGY TECHNOLOGIES, INC. All rights reserved.
  • Page 2 The values in individual units may have slight differences. Only with written consent from FORUM Handling Tools may the contents of this instruction manual be passed on to third persons. Procedure descriptions and explanations are not to be passed on to third persons. Copying or multiplying for internal use is permitted.

  • Page 3: Table Of Contents

    Vii-04 inguiStiC onVentionS 1.5.6 riPPing ength Vii-05 (PPe) erSonaL roteCtiVe quiPMent ecommended onsUmaBles VIII onformIty 1.6.1 eCoMMended ydrauLiC Luid forUm h  t 1.6.2 ontact andlIng ools orldWIde eCoMMended ubriCantS nformatIon on the nternet UnctIonal escrIptIon X-01 oMePage peratIonal nVIronment X-02 Xtranet...
  • Page 4 Operation Maintenance Manual TRANSPORT / SETUP SERVICE elIVery alfUnctIon 3.1.1 CoPe of eLiVery epaIr 3.1.2 nPaCking and iSPoSaL of aCking ateriaL 5.2.1 ePair by uStoMer 3.1.3 nterMediate torage 5.2.2 ePair by anufaCturer 5.2.3 eCuring CreWS With edge oCking WaSherS ransport ttachment oInts and IftIng rrangements raWIng...
  • Page 5 Operation Maintenance Manual 5.4.2 PS-500 P/n 757000-rSP STORAGE / DISPOSAL 5.4.3 PS-500 P/n 757000-rSP-h 5.4.4 PS-500 P/n 756000-rSP torage of the entIre deVIce 5.4.5 PS-500 P/n 757500-rSP Isposal 5.4.6 P/n 756750-rSP iPer APPENDIX INSPECTION / MAINTENANCE ec d ample of eclaratIon UBrIcatIon hIrd arty ocUments...

  • Page 6: General

    The operation of the PS-500 is allowed When humans or foreign objects are located in the hazard area of a PS-500. for the intended use only. All FORUM Handling Tools PS-500 are designed in accordance with API 8C. When conversions or modifications have been...

  • Page 7: Potential Misuse

    /or External effects or force majeure; descriptions in this OMM. Lubricating the PS-500 with lubricants other than those FORUM Handling Tools is liable for all warranty obligations recommended by FORUM Handling Tools. made within the scope of the contract for any faults or Info omissions on our part, excluding further claims.

  • Page 8: Bligations Of The Perating Ompany

    Operation Maintenance Manual Obligations of the Operating Company VI-04 Requirements for Operator Basic knowledge of safe handling and use of the PS-500 VI-01 Planning and Checking Safety Measures includes knowledge of the general safety precautions. The obligation of the operating company to due diligence Ensure that the PS-500 is operated only in compliance with includes planning safety measures and supervising their the general safety precautions and other instructions in...

  • Page 9: Ser G Roups

    Operation Maintenance Manual VI-07 User Groups This OMM is subdivided into the following user groups: Personnel Qualifications Sufficiently trained in: • Functional procedures on the PS-500. • Operating procedures. Operating personnel Knowledge: • Competency and responsibility about the work to be performed. •...

  • Page 10: Safety Symbols

    Operation Maintenance Manual Safety Symbols VII-01 Preliminary Safety Precautions The safety precautions in this document contain Safety precautions are given in the preceding form at the standardized depictions and symbols. Three hazard classes beginning of complete chapters or sections. They apply for distinguish depending on the probability of occurrence and the entire chapter or the entire subsequent section.

  • Page 11: L Inguistic C Onventions

    Operation Maintenance Manual VII-04 Linguistic Conventions VII-05 Personal Protective Equipment (PPE) This OMM uses terms and symbols intended to help you The following symbols located at appropriate points in find information more easily, perform work steps more the OMM indicate that it is mandatory to wear personal effectively and recognize dangerous situations more protective equipment: quickly.

  • Page 12: Conformity

    Contact FORUM Handling Tools Worldwide In the event of problems that cannot be solved with the aid of this OMM, please contact one of the following addresses. FORUM B + V Oil Tools GmbH FORUM Handling Tools Hermann-Blohm-Straße 2 1023 FORUM Drive 20457 Hamburg...

  • Page 13: Nformation On The I Nternet

    A digital version of the operation instructions for this product as well as the operation instructions, safety- and update notes for other FORUM Handling Tools products can be reached via the homepage. To join our Internet Technical Documentation service with the latest updates...

  • Page 14: Xtranet

    – and update notes for other FORUM Handling Tools products can be reached via the FORUM homepage. To join our Internet Technical Documentation service with the latest updates on new technical documentation in a casual way,...

  • Page 15: Bbreviations

    Operation Maintenance Manual Abbreviations Abbr. Description Abbr. Description Pneumatic Operated °C Degree Celsius Casing Degree Fahrenheit Drill Collars foot or feet dia. diameter ft.lb foot pounds (= torque) Drill Pipe (US) gallon per minute External Upset inch(es) Hydraulic Operated kilowatt inside diameter kilop Pascal Internal External Upset kilogram(s)
  • Page 16 Operation Maintenance Manual [This] page [is] intentionally left blank. Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...

  • Page 17: Description

    Operation Maintenance Manual DESCRIPTION 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...

  • Page 18: Verview Of Ps-500 V Ariations

    1.1.1 Power Slip PS-500 - PN 755000 addition, the Power Slip can be operated with a Multi- Coupling Kit (abbreviation “-MC”). Using suitable FORUM EOL - 2003 / EOS - 2007 Guide Plates allows the use of the PS-500 with cable The PS-500 with PN 755000 is the first Power Slip PS-500 penetration (Umbilical option).

  • Page 19: A Ssemblies And C Omponents

    Please note that the following illustration does not reflect the scope of delivery (refer to section 3.1.1 “Scope of Delivery” on page 48). FORUM Handling Tools offers Carrier assemblies and Guide Plates separately to match specific pipe diameters. For parts catalogue with complete general drawings and parts lists refer to section 5.3 “Drawing,...

  • Page 20: Body And Door

    Operation Maintenance Manual 1.2.1 Body and Door The body and the door are the basic elements of the PS-500. They are connected with two hinge pins. One hinge pin can be pulled to open the PS-500. The other hinge pin serves only as a hinge to swing the door. When installed to the Rotary Table, the PS-500 is almost flush mounted to the rig floor.

  • Page 21: Hydraulic Assembly

    Hoses and Couplings All supply connections are equipped with quick connection couplings of the size ” or ”. FORUM Handling Tools 3 /8 1 /4 uses quick connection couplings which fulfil the ISO 16028 standards and which are ideal for interchangeability with other manufacturers.

  • Page 22: Optional Equipment And Accessory Tools

    Operation Maintenance Manual Optional Equipment and Accessory Tools Following Optional Equipment is available for the PS-500: Top-Cover P/N 757520 Guide Plates (Umbilical) P/N 7575XX The Top-Cover serves as a guide and increases protection during operation of the PS-500. Fig. 14: Top Cover for PS-500 Pipe Wiper P/N 756750 This feature allows the PS-500 to be operated with a pipe...
  • Page 23 Stand Alone Control Units are designed to send control signals (signal for setting/raising the Slip Assembly) remotely to FORUM Handling Tools Equipment. Stand Alone Control Units can be set up flexibly and as needed, are operated hydraulically and pneumatically and are able to evaluate Feedback signals.
  • Page 24 Operation Maintenance Manual Hook Up Kit P/N 757000-HUK The Hook Up Kit for the PS-500 contains all equipment required by the customer for transport, setup and startup. The Hook Up Kit consists of following Items: Pos. Qty. P/N Description Pos. Qty. P/N Description 755670 Cover Plate...

  • Page 25: Technical Data

    Operation Maintenance Manual Technical Data General Maximum permissible operating load 500 sh ton Material and Production Standard API 7k 6.Edition Pipe diameter 3 /8 ” to 14” Rotary Table diameter “ 1 /2 Rotary Table All Rotary Table with respective Adapter Weights Weight Power Slip w/o Insert Carriers and Slip Assembly 4300 lb / 1950 kg (incl.

  • Page 26: Main Dimensions

    Operation Maintenance Manual Main Dimensions 1.5.1 PS-500 with HCGS Fig. 35: Main Dimension of PS-500 with HCGS Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...

  • Page 27: Ps-500 With Multi Coupling Kit

    Operation Maintenance Manual 1.5.2 PS-500 with Multi Coupling Kit Standard Multi Coupling Kit P/N 756850 Modified Multi Coupling Kit P/N 756860 Fig. 36: Main Dimension of PS-500 with Multi-Coupling Kit 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 28 Operation Maintenance Manual 1.5.3 PS-500 with Top-Cover Fig. 37: Main Dimension of PS-500 with Top-Cover Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...

  • Page 29: Dimensions For Control Lines

    Operation Maintenance Manual 1.5.4 Opening diameter 1.5.5 Dimensions for Control Lines PS-500 with HCGS Fig. 38: Opening diameter PS-500 Opening Maximum Pipe dimension A diameter B Size Fig. 39: PS-500 with HCGS mm [inch] mm [inch] PS-500 with Top-Cover 7“ 288.0 [11.3] 322.0 [12.7] 5 /8 “...

  • Page 30: Gripping Length

    (- 4 to + 84.2°F) - 20 to + 29°C Union Unoba EP2 (- 4 to + 84.2°F) For temperatures above + 30°C (+ 86°F), FORUM Handling Tools recommends to use the specified lubricants in consistency class NLGI 2. Fig. 42: Gripping Length II Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212)

  • Page 31: Unctional D Escription

    Operation Maintenance Manual Functional Description Operational Environment The PS-500 locates and holds drill strings with a total The PS-500 is designed and constructed for use in the weight of up to 500 short ton. It operates hydraulically drilling industry on ships and platforms. The Equipment and with the HCGS option, the pipe can hydraulically be complies with the Machinery Directive 2006 / 42 / EC.

  • Page 32: Equipment Markings

    General Markings according to API 7K 6th Edition • API Stamp (API monogram, spec, license). • Manufacturer’s specifications (FORUM logo). • Production Date (Month / Year). • Part number (marking P/N before the part number). • Serial number (marking S/N before the serial number).

  • Page 33: Component Sizes

    Guide Plates (Umbilical) The pipe diameters and matching components for the PS-500 are listed with part numbers. To order components Weight Size please contact the FORUM Handling Tools Service lbs [kg] Department at the address given under Contact. 757564-NT 1 /2 "...

  • Page 34: I Nsert C Arrier For D Rillp

    Operation Maintenance Manual 1.10.3 Insert Carrier for Drill Pipe Carrier Assembly Guide Plate with Guide Plate with Guide Plate for c/w Inserts plug-in connection keyed joint system Cable Penetration API Pipe Carrier Load Size Body Size Rating Weight* Weight* Weight* Weight* kg [lbs] kg [lbs] kg [lbs] kg [lbs]...

  • Page 35: Carrier For Drill Collar With Zip Groove

    Operation Maintenance Manual 1.10.5 Carrier for Drill Collar with ZIP Groove Carrier Assembly Guide Plate with Guide Plate with keyed Guide Plate for c/w Inserts plug-in connection joint system Cable Penetration API Pipe Carrier Load Size Body Size Rating Weight* Weight* Weight* Weight* kg [lbs] kg [lbs]...

  • Page 36: Rfid-C Hip E Quipped H Andling E Quipment

    • What type of RFID tag are we using? anywhere. The database is accessible via the internet or » The RFID tags used in FORUM equipment operate on mobile application. the UHF Frequency. Tier I Access – General Access •...

  • Page 37: Safety

    Operation Maintenance Manual SAFETY 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...

  • Page 38: General Safety Precautions

    All safety features must it with safety equipment not approved by be installed completely before switching on the PS-500. FORUM Handling Tools. Failure to observe this Safety features may be released only when: instruction can lead to hazardous situations for which The entire PS-500 is switched off.

  • Page 39: Safety Precautions

    Operation Maintenance Manual Safety Precautions WARNING The safety precautions in this OMM are indicated using Danger of stumbling/tripping! standardized depictions and symbols. Examples of the This symbol warns of tripping hazards, symbols and terms used in this OMM are explained below. which can lead to stumbling and These are used in the form shown wherever possible falling resulting in injuries.

  • Page 40: Warning And Safety Signs On

    Operation Maintenance Manual 2.3.2 Warning and Safety Signs on PS-500 Special stickers on the PS-500 indicate hazard points. Ensure that these are Always kept in an easily legible state and replaced as required. Fig. 47: Safety precautions on PS-500, part I Fig. 48: Safety precautions on PS-500, part II Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 41 Thus, the crushing hands! parts, which pose a safe transport of Keep clear of moving hazard of pinching or FORUM Handling Tools parts during operation. crushing the body. equipment is ensured. Fig. 49: WARNING sign “Hazard – Hand Injury” Fig. 50: WARNING sign “Body crushing”...

  • Page 42: Safety Precautions Against Remaining Hazards

    Operation Maintenance Manual Safety Precautions against 2.4.1 Incorrect Handling of Remaining Hazards Hydraulic Equipment The PS-500 was designed and produced in consideration WARNING of the safety precautions specified in EC Directive 2006 / Defective hydraulic lines pose an 42 / EC on Machinery. injury hazard! The PS-500 may be used only for: »...

  • Page 43: Risk Of Stumbling/Tripping

    Operation Maintenance Manual 2.4.2 Risk of Stumbling/Tripping Hydraulic system - CAUTION Safety Instructions Risk of stumbling/tripping! Release the pressure in all lines carrying hydraulic oil When Power Slip PS-500s are installed. prior to any maintenance and repair work. » Do not run. Watch your step. Lower all hydraulically controlled components to the ground.

  • Page 44: Organizational Measures

    Operation Maintenance Manual 2.4.4 Organizational Measures 2.4.5 Human Error The operating company is responsible for ensuring that all Ignorance of hazards, inattentiveness and limited reactions legally and officially prescribed approvals for operation of can lead to hazard situations while working with the the PS-500 are present and in compliance with national Power Slip PS-500.

  • Page 45: Safety Instructions For

    Operation Maintenance Manual Safety Instructions for PS-500 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 46 Operation Maintenance Manual Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 47 Operation Maintenance Manual TRANSPORT/ INSTALLATION 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 48 In the observe the following: event of any discrepancies, please contact the • Leave the PS-500 in its transport packaging. This FORUM Handling Tools representative - refer to provides sufficient protection against external section XI “Contact Worldwide” on page 12 influences.
  • Page 49 • For detailed weight specifications refer to section 1.3 “Technical Data” on page 25, and refer to section 1.10 “Component Sizes” on page 33 also. • FORUM Handling Tools recommends the use of the Hook Up Kit (P/N 757000-HUK). 06-2018 PN 757000-D - Revision: 17 (up to SN 138212)
  • Page 50 The Slip Assembly has to be attached at three points w. All attachment points are located on top of each Slip Assembly segment. FORUM Handling Tools recommends using the Slip Gear (P/N 755662) from the Hook Up Kit. Fig. 56: Attachment points on Insert Carrier and Slip Assembly 3.3.3...
  • Page 51 The body is provided with four hoisting eyes for transportation of the PS-500. It is only allowed to lift the PS-500 when all lifting eyes are in use. For this FORUM Handling Tools recommends to use the Lift Beam Assembly of the Hook Up Kit. DANGER Never use the HCGS lifting points to lift the PS-500.
  • Page 52 Operation Maintenance Manual 3.3.5 Insert Bowl No.3 and Top Bowl Attachment points are located on top of the Insert Bowl No.3 and Top Bowl. Always use all lifting eyes. Fig. 59: Attachment points on Insert Bowl No.3 and Top Bowl 3.3.6 Top Wear Guide When transporting the Bowl of the Top Wear Guide, use the bores on top of the Bowl to attach lifting eyes.
  • Page 53 These include Guide Plates, Slip Assembly, WARNING Insert Carrier and other optional equipment and accessory tools. FORUM Handling Tools recommends using the Hook Danger of pinching/crushing Up Kit and respective tools for installation and Setup tasks. hands! Severe pinching/crushing up to loss of limbs.
  • Page 54 • The Slip Assembly is mounted to the PS-500. • The contact surfaces of the Slip segments and the Insert Carrier have been cleaned and lubricated as recommended by FORUM Handling Tools. • The HCGS or Top Cover is raised and secured. • All hydraulic connections of the PS-500 are disconnected.
  • Page 55 • The correct size Guide Plates were chosen. • The contact surfaces of the Guide Plates and the HCGS have been cleaned and lubricated as recommended by FORUM Handling Tools. • The HCGS is raised and secured. • All hydraulic connections of the PS-500 are disconnected.
  • Page 56 Operation Maintenance Manual 3.4.1.4 Installation of the PS-500 to the Rotary Table Preparations/Requirements • The correct size Insert Carriers are mounted to the Slip Assembly. • The Slip Assembly is in the upper position and the hydraulic cylinders are retracted. • The correct size Guide Plates are mounted to the Slip Assembly.
  • Page 57 Operation Maintenance Manual Transport the PS-500 to the installation site. Guide the PS-500 carefully to the borehole. Position the PS-500 coaxial to the Drill Pipe r. Close the door, so that you can lower the PS-500 t. Fig. 73: Installation Step III Lower the PS-500 and pay special attention to the correct position of the Rotary Table Adapters and the direction of the PS-500 hydraulic connections.
  • Page 58 Operation Maintenance Manual 3.4.2 Installation and Arrangement of additional Equipment 3.4.2.1 Installation of the Top Wear Guide Preparations/Requirements • The correct size Top Bowl has been chosen. • Guide Plates are retracted. • Insert Carriers have been removed. • The PS-500 is mounted to the Rotary Table or standing on a plane supporting surface.
  • Page 59 Operation Maintenance Manual 3.4.2.2 Installation of the Pipe Wiper Preparations/Requirements • The Pipe Wiper is lying on plane surface. • The correct size Wiper has been chosen. • PS-500 is not mounted to the Rotary Table. • All hydraulic connections of the PS-500 are disconnected.
  • Page 60 Operation Maintenance Manual 3.4.2.3 Installation of the Insert Bowl No.3 Preparations/Requirements • The correct size Insert Bowl has been chosen. • Guide Plates have been removed. • Insert Carriers have been removed. • Slip Assembly is in upper position. • The PS-500 is mounted to the Rotary Table or standing on a plane supporting surface.
  • Page 61 This Installation Checklist contains only essential points of an installation process to be checked. Check at least the mentioned points on your PS-500. For further questions or complete Installation Checklists (templates), please contact the Technical Support from FORUM Handling Tools. 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 62 Operation Maintenance Manual [This] page [is] intentionally left blank. Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 63 Operation Maintenance Manual COMMISSIONING/ OPERATION 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 64 Read these instructions carefully before setting up the PS-500 and putting it into service. INFO WEAR EYE PROTECTION! FORUM Handling Tools recommends having the PS-500 put into service by FORUM Handling Tools. WEAR PROTECTIVE HELMET! Commissioning WARNING Danger of pinching/crushing feet!
  • Page 65 Operation Maintenance Manual 4.1.2 Connecting the Hydraulic System Installation Schematics Fig. 81: Hydraulic Connections for PS-500 Info This illustration shows a typical arrangement of the PS-500. The particular arrangement may vary according to individual requirements. Slip Load for PS-500 Hydraulic Characteristics 160 - 210 bar Operating pressure (2030 - 3046 psi) 40 - 210 bar...
  • Page 66 “. The used coupling by 3 /8 1 /4 Turn the handle until the desired position is reached. FORUM Handling Tools meet the ISO 16028 standard and Arrest the handle properly in the groove w. are ideal for interchangeability with other manufacturers. Fig. 83: Drill Pipe / Drill Collar Power Slip PS-500...
  • Page 67 FORUM Handling Tools strongly recommends to accomplish the commissioning with the FORUM Handling Tools Commissioning Service. Prior to use of the FORUM Handling Tools following checks must be carried out : Operating personnel is aware of all dangers regarding handling the FORUM Handling Tools PS-500 and its additional equipment.
  • Page 68 Operation Maintenance Manual Operation Ensure that the PS-500 is operated WEAR PROTECTIVE GLOVES! only by personnel trained for this work and familiar with the risks involved in operating the PS-500. Read these instructions carefully before operating the PS-500. WEAR EYE PROTECTION! WARNING Danger of pinching/crushing body! »...
  • Page 69 Operation Maintenance Manual 4.2.1 Handling the Drill String Operation MU (make up) The floor man attaches the next joint of a pipe in the Drive V-door when the Elevator has been lowered. The Elevator is raised slowly until the new pipe hangs vertically in the Elevator.
  • Page 70 Operation Maintenance Manual 4.2.2 Changing the Inserts Proceed as follows to replace Inserts: Remove Insert Carriers from Slip Assembly (refer to section 3.4.1.1 "Installation of the Insert Carriers" on page 54). Loosen and remove all screws from Insert Retainer. Remove Insert Retainer Remove Inserts from dovetail guide and place to side separate from new parts.
  • Page 71 Operation Maintenance Manual 4.2.3 Opening/Closing the Top-Cover Opening Procedure Take the Lever (P/N 757526) from the Hook-Up-Kit (P/N 757100-TK-OES) q. Guide the Lever into the bore, which is located at the front end of the Top-Cover w. Fig. 87: Opening Step I Tilt the Top-Cover half with the aid of the Lever and remove the lever afterwards Perform step 2 and 3 on the other half of the Top-...
  • Page 72 Operation Maintenance Manual 4.2.4 Changing the Wiper Preparation • Lifted and secured HCGS/Top-Cover. • All Insert Carriers have been removed from the PS-500. Installation Procedure Take the adjustment tool (P/N 756757) for the Pipe Wiper Assembly and place it on the dedicated attachment q.
  • Page 73 Operation Maintenance Manual 4.2.5 Locking/Unlocking the HCGS Unlocking Procedure Pull out the retaining pin Pull out the locking bar Insert the retaining pin in the rest bore Fig. 91: Open lock, step I Locking Procedure Perform unlocking procedure in reversed order. Fig. 92: Open lock, step II 4.2.6 HCGS release after fixation...
  • Page 74 Operation Maintenance Manual 4.2.7 Hydraulic Adjustments Valve q - Sequence Valve Adjusts sequence of PS-500 and HCGS (Guide Plate Extension). ¯ Enhance pressure - Guide Plates extend later. Reduce pressure - Guide Plates extend earlier. ° Valve w - Load-Holding Valve Prevents setting of the Slip Assembly when pressure drops.
  • Page 75 FORUM Handling Tools recommends that the operator contact FORUM Technical Support prior to lengthy troubleshooting activity. Contact technical support, even if there are only single components or assemblies, which have...
  • Page 76 Operation Maintenance Manual [This] page [is] intentionally left blank. Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 77 Operation Maintenance Manual SERVICE 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 78 PS-500, and maintains its value. 5.2.2 Repair by Manufacturer Ensure that only FORUM Handling Tools or an authorized Malfunction service company performs any repair work required on the If a malfunction occurs or the PS-500 does not operate as PS-500.
  • Page 79 The metric grade and make of the bolt can be seen on top of the bolt/nut. Fig. 100: Bolt head marking On FORUM Handling Tools Pipe Handling Equipment the metric grades 8.8, 10.9 and 12.9 are used and the tightening torques can be found in refer to section B “Third Party Documents”...
  • Page 80 Operation Maintenance Manual 5.3.1 PS-500 Main Assembly P/N 755000 Fig. 101: General Illustration Parts list 755000 Pos. Qty. P/N Description 755100 Body Assembly 755700 HCGS Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 81 Operation Maintenance Manual 5.3.1.1 PS-500 Body Assembly Fig. 102: Illustration Body Assembly Parts list 755100 Pos. Qty. P/N Description 755100 Body 755120 Door Assembly 755130 Cover Assembly 755300 Hydraulic Assembly 755200 Slip Assembly 755111 Hinge Pin 755116 Lifting Eye 755260 Feedback Assembly 755500 Grease System 755163...
  • Page 82 Operation Maintenance Manual 5.3.1.2 Door Assembly Fig. 103: Illustration Door Assembly Parts list 755120 Pos. Qty. P/N Description 755121 Door 755111 Hinge Pin 735324 Screw 755122 Securing Plate 755402 Lifting eye bolt 755123 Bolt for Securing Plate 612559 Screw 621431 Washer 612515 Grease nipple 612518 Protection Cap...
  • Page 83 Operation Maintenance Manual 5.3.1.3 HCGS Fig. 104: Illustration HCGS Parts list 755700 Pos. Qty. P/N Description Pos. Qty. P/N Description 755701 Frame 755709 Spring 755702 Cover 755710 Bushing 755703 Lever 612559 Screw 755704 Hinge Bolt 755711 Screw 755705 Washer 755703-2 Roller 755706 Cylinder 755713 Bolt for Cylinder...
  • Page 84 Operation Maintenance Manual 5.3.1.4 Slip Assembly Fig. 105: Illustration Slip Assembly Parts list 755200 Pos. Qty. P/N Description Pos. Qty. P/N Description 755244 Screw 755210R Slip Center Part 755248 Washer 755220R Slip Right Part 755245 Bolt for Hook 755230R Slip Left Part 755242 Hinge 755246...
  • Page 85 Operation Maintenance Manual 5.3.1.5 Feedback Assembly Fig. 106: Illustration Feedback Assembly Parts list 755260 Pos. Qty. P/N Description 755262 Socket 755261 Actuating Pin 775090 Spring 775092 Connection Plate for Poppet Valve 755088 Directional Poppet Valve 755263 Cover for Poppet Valve 612515 Grease Nipple 645195 Screw 775091-1...
  • Page 86 Operation Maintenance Manual 5.3.1.7 Hydraulic Assembly Fig. 107: Illustration Hydraulic Assembly Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 87 Operation Maintenance Manual Parts list 755300 Pos. Qty. P/N Description 755330-L Hydraulic Cylinder, left 755330-R Hydraulic Cylinder, right PS-500 755706 Hydraulic Cylinder for CGS, 755375 Valve 755346 Directional Poppet Valve 755360 Valve 612937 Cuppling, Flat Face 613949 Adapter 612936 cuppling, Flat Face 755323 Manifold Plate 755322...
  • Page 88 Operation Maintenance Manual 5.3.2 PS-500 Main Assembly P/N 756000 Fig. 108: General Illustration Parts list 756000 Pos. Qty. P/N Description 756000-BF-2 Body 756009 Door Assembly 756700 Hydraulic Centering Guide System 756720 Locking Device for Cover 756300 Hydraulic Assembly 756060 Greasing System 756083 Hydraulic Cover, One Set 756094 Feedback Assembly...
  • Page 89 Operation Maintenance Manual 5.3.2.1 Door Assembly Fig. 109: Illustration Door Assembly Parts list 756009 Pos. Qty. P/N Description 756009-BF Door 756011 Hinge Pin 70064 Grease Nipple 755402 Lifting Eye Bolt 757014 Door Plate Assembly 615879 Washer 710542 Screw 645058 Screw 756015 Securing Block 645037 Rope 735852...
  • Page 90 Operation Maintenance Manual 5.3.2.2 HCGS Fig. 110: Illustration Hydraulic Centering Guide System Parts list 756700 Pos. Qty. P/N Description Pos. Qty. P/N Description 756701 Cover 755712 Washer 756702 Cover Plate, left and right 755714 Bolt 756703 Lever for Centering Device 756710 Sheet Metal 755704 Hinge Bolt 645054...
  • Page 91 Operation Maintenance Manual 5.3.2.3 Cover Locking Device Fig. 111: Illustration Locking Device Parts list 756720 Pos. Qty. P/N Description 756721 Pin For Snap 756722 Clamp 756723 Snap 756724 Spring 756725 Screw 756726 Retaining Ring 613721 Retaining Ring 756786 Retaining Ring 756728 Screw 756727 Bolt 70064...
  • Page 92 Operation Maintenance Manual 5.3.2.4 Bolt Assembly Fig. 112: Illustration Bolt Assembly Parts list 756006 Pos. Qty. P/N Description 756097 Set Guide Plates For Center Slip 756095 Upper Bolt, Part 1 756096 Upper Bolt, Part 2 756096-1 Washer 755334 Split Pin 725348 Screw PS-500 756025 Lower Bolt;(...
  • Page 93 Operation Maintenance Manual 5.3.2.5 Slip Assembly Fig. 113: Illustration Slip Assembly Parts list 756020 Pos. Qty. P/N Description 756021-BF Slip Segment Midle 756022-BF Slip Segment Left 756023-BF Slip Segment Right 756014 Hinge Pin 756014-1 Hinge Pin Spring 756018 Carrier Securing Assembly 756096-4 Bolt For Roller 752210 Roller...
  • Page 94 Operation Maintenance Manual 5.3.2.6 Insert Carrier Securing Assembly Fig. 114: Illustration Securing Assembly Parts list 756018 Pos. Qty. P/N Description 756024 Securing Latch for Insert Carrier 756017 Pin for Securing Latch 775026 Washer 775027 Washer 775028 Spring 775029 Stopper 775015-1 612515 Grease Nipple 775019 Screw 775015-3...
  • Page 95 Operation Maintenance Manual 5.3.2.7 Greasing System Fig. 115: Illustration Greasing System Parts list 756060 Pos. Qty. P/N Description 756061 Cover 775073 Screw 70064 Grease Nipple 612518 Protection Cap 775048-1.1 Grease Nozzle - Ø 1,1mm 775048-1.5 Grease Nozzle - Ø 1,5mm 775048-2.0 Grease Nozzle - Ø 2,0mm 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 96 Operation Maintenance Manual 5.3.2.8 Feedback Assembly Fig. 116: Illustration Feedback Assembly Parts list 756094 Pos. Qty. P/N Description 756091-2 Plunger 775090 Spring 756192 Connection Plate for Poppet Valve 756092 Plate 756093 Cover 612577 Screw 645028 Screw 612576 Screw 775092-1 Screw 792111 Washer Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 97 Operation Maintenance Manual 5.3.2.9 Hydraulic Assembly Fig. 117: Illustration Hydraulic Assembly 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 98 Operation Maintenance Manual Parts list 756300 Pos. Qty. P/N Description 755706 Hydraulic Cylinder 756099 Hydraulic Cylinder 756081 Hydraulic Block 1 756085 Hydraulic Block 2 755375 Valve 645156 Valve 615861-4 Check Valve 645099 Valve BKH-8L 775797 3 /2 Way Valve 775088 Valve 755365 Banjo Coupling 613945 90 degree Fitting...
  • Page 99 Operation Maintenance Manual Pos. Qty. P/N Description 756300-4 Hydraulic Hose 756300-5 Hydraulic Hose 756300-6 Hydraulic Hose 756300-7 Hydraulic Hose 756300-8 Hydraulic Hose 756300-9 Hydraulic Hose 756300-10 Hydraulic Hose 756300-11 Hydraulic Hose 756300-12 Hydraulic Hose 756300-13 Hydraulic Hose 756300-14 Hydraulic Hose 756300-15 Hydraulic Hose 756300-16 Hydraulic Hose 756300-17...
  • Page 100 Operation Maintenance Manual 5.3.3 PS-500 Main Assembly P/N 757000-RT Fig. 118: General Illustration Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 101 757080 Locking Device 612530-5 Marking Point for Grease Nipple 611524 Warning Sign "Don`t Touch" 613129 Sticker Hotline 671638 Warning Sign Forum 671640 Warning Sign "Hands" 671642 Warning Sign "Grease Daily" 671646-2 Sign "Lifting Point" 737103 Warning Sign "Body" Parts list 757000-N Pos.
  • Page 102 Operation Maintenance Manual 5.3.3.1 Adapter Assembly for National-Oil RT Fig. 119: Illustration Oilwell-Wirth RT Parts list 756161 Pos. Qty. P/N Description 756162 Adapter for National-Oilwell RT 755167 Screw 725467 Screw 755168 Retaining Ring 5.3.3.2 Adapter Assembly for Oilwell-Wirth RT Fig. 120: Illustration Oilwell-Wirth RT Parts list Pos.
  • Page 103 Operation Maintenance Manual 5.3.3.3 Feedback Assembly Fig. 121: Illustration Feedback Assembly Parts list 757680 Pos. Qty. P/N Description 757680-1 Connection Plate 757680-2 Plunger 757680-3 Bolt 757680-4 Channel 757680-5 Block 757680-6 Cover plate 757680-8 Pressure spring 775090 Spring 726009 Screw 757680-12 Screw 757680-10 Screw 757685 Screw...
  • Page 104 Operation Maintenance Manual 5.3.3.4 Door Assembly Fig. 122: Illustration Door Assembly Parts list 756009 Pos. Qty. P/N Description 756009-BF Door 756011 Hinge Pin 70064 Grease Nipple 755402 Lifting Eye Bolt 757014 Door Plate Assembly 615879 Washer 710542 Screw 645058 Screw 756015 Securing Block 645037 Rope 735852...
  • Page 105 Operation Maintenance Manual 5.3.3.5 HCGS (Guide Plates with Plug-in Connection) Fig. 123: Illustration Hydraulic Centering Guide System Parts list 756330 Pos. Qty. P/N Description Pos. Qty. P/N Description 756331 Cover 756730 756333 Cover Plate 756067 Hinge Pin for Cover 756335 Lever 70064 Grease Fitting 755704 Hinge Pin...
  • Page 106 Operation Maintenance Manual 5.3.3.6 Locking Device Fig. 124: Illustration Locking Device Parts list 757080 Pos. Qty. P/N Description 757081 Locating Bracket 757082 Locking 645085-1 Linch Pin 757084 Screw 660414-1 Eye Screw Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 107 Operation Maintenance Manual 5.3.3.7 Hydraulic Assembly Fig. 125: Illustration Hydraulic Assembly 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 108 Operation Maintenance Manual Parts list 756800 Pos. Qty. P/N Description 756801 Valve Block for Power Slips 756802 Distribution Plate for Power Slips 756099 Hydraulic Cylinder, One Set 645099 Stop Cock Valve 756338 Distributor block 1 756339 Distributor block 2 612944 Straight Connection 8L - 1 /4 "...
  • Page 109 Operation Maintenance Manual Pos. Qty. P/N Description 612936 Coupling, Flat Face, male 612937 Coupling, Flat Face, female 612965 Coupling, Flat Face, male 612966 Coupling, Flat Face, female 611523 Retaining Ring 726303 Pilot operated check valve 612934 Throttle 671551-2 Straight fitting 671551-3 Fitting 671551-4 Reducing adapter 671551-6...
  • Page 110 Operation Maintenance Manual 5.3.4 PS-500 Main Assembly P/N 758000-RT Fig. 127: General Illustration Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 111 Locking Device (Refer to chapter 5.3.3.6 for the respective drawing and parts list.) 612530-5 Marking Point for Grease Nipple 611524 Warning Sign "Don`t Touch" 613129 Sticker Hotline 671638 Warning Sign Forum 671640 Warning Sign "Hands" 671642 Warning Sign "Grease Daily" 671646-2 Sign "Lifting Point" 737103 Warning Sign "Body"...
  • Page 112 Operation Maintenance Manual 5.3.4.1 HCGS (Guide Plates with keyed joint system) Fig. 128: Illustration Hydraulic Centering Guide System Parts list 758330 Pos. Qty. P/N Description Pos. Qty. P/N Description 756331 Cover 756333-1 Step Protection 756350 Lever 612518 Protection Cap 755705 Washer 755710 Bushing 755704 Hinge Bolt...
  • Page 113 Operation Maintenance Manual 5.3.5 PS-500 P/N 757500-RT-F Fig. 129: General Illustration 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 114 Operation Maintenance Manual Parts list 757500-E-F Pos. Qty. P/N Description 756005-BF Body 757010 Door Assembly 757595 Feedback Assembly 757520 Top Cover Assembly 757006 Bolt Assembly (Refer to chapter 5.3.2.4 for the respective drawing and parts list.) 757585 Hydraulic Assembly 757585-10 Hydraulic Connection Assembly 757030 Hydraulic Cover one Set 757060...
  • Page 115 Operation Maintenance Manual 5.3.5.1 Top-Cover Assembly Fig. 130: Illustration Feedback Assembly Parts list 757520 Pos. Qty. P/N Description 757521 Cover Base Plate 757522 Flap left 757523 Flap right 757524 Flap pin 757525 Cover pin 611926 Screw 613556-35 Cotter Pin 792106 Washer 553471 Load ring 757521-1 Safety Walk...
  • Page 116 Operation Maintenance Manual 5.3.5.2 Door Assembly Fig. 131: Illustration Door Assembly Parts list 757010 Pos. Qty. P/N Description 757010-BF Door 756011 Hinge Pin 757535 Pin Securing 774561 Mounting Clamps 660414-1 Eye Screw 771108 Locking screw 757536 Screw 612597 Screw 755402 Lifting Eye Bolt 755251 70064 Grease Nipple...
  • Page 117 Operation Maintenance Manual 5.3.5.3 Feedback Assembly Fig. 132: Illustration Feedback Assembly Parts list 757595 Pos. Qty. P/N Description 757595-3 Connection Plate 757574-4 Plunger 757680-4 Channel 757595-5 Bolt 775090 Spring 757680-8 Pressure Süpring 757595-4 Screw 612576 Screw 755251 792111-1 Washer 792111 Washer 792103 Washer 06-2018 PN 757000-D - Revision: 17 (up to SN 138212)
  • Page 118 Operation Maintenance Manual 5.3.5.4 Hydraulic Assembly Fig. 133: Illustration Hydraulic Connection Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 119 Operation Maintenance Manual Parts list 757585 Pos. Qty. P/N Description 756801 Valve Block 756099 Hydraulic Cylinder 612945 Straight Connection 8L-8L 612944 Straight Connection 8L- 1 /4 " 755373 Straight Male Stud Coupling 612929 Locking screw 645105 Straight Bulkhead Coupling 755361 Pressure Coupling 645095 Adjustable Stud Barrel Tee 645096...
  • Page 120 Operation Maintenance Manual 5.3.6 PS-500 Type Series Insert Carrier 5.3.6.1 Insert Carrier Drill Pipe and Casing I Fig. 134: Illustration Insert Carrier Parts lists 756670-101-X 756670-103-X 756670-105-1-X 756670-106-X ” x 2. ” ” x 2. ” ” x 3. ” ” x 4” Pos.
  • Page 121 Operation Maintenance Manual 756670-107-1-X 756670-109-X 756670-115-X 756670-114-X ” x 4. ” ” x 5” 7” x 5. ” 7” x 6. ” Pos. Description 1 /2 1 /2 1 /2 7 /8 5 /8 Qty. Qty. Qty. Qty. Carrier 756670-111-X-BF 756670-111-X-BF 756670-229-1XBF 756670-229-1XBF Carrier Guide Assembly 757057...
  • Page 122 Operation Maintenance Manual 5.3.6.2 Insert Carrier Drill Pipe and Casing II Fig. 135: Illustration Insert Carrier 756670-241-1-X 756670-243-X 756670-270-X 756670-259-X 14” x 12. 3 /4 ” 14” x 13. 3 /8 ” 14” x 13. 1 /2 ” 14” x 13. 1 /2 ”...
  • Page 123 Operation Maintenance Manual 5.3.6.3 Insert Carrier Drill Pipe and Casing III Fig. 136: Illustration Insert Carrier Parts lists 756670-239-X 756670-262-X Pos. Description 3 /4 ” x 11. 3 /4 ” 3 /4 ” x 11. 7 /8 ” Qty. Qty. Carrier 756670-241-X-BF 756670-241-X-BF Carrier Guide Assembly 757057...
  • Page 124 Operation Maintenance Manual 5.3.6.4 Insert Carrier Drill Pipe and Casing IV Fig. 137: Illustration Insert Carrier Parts lists 756670-105-X 756670-107-X 756670-111-X 756670-229-1-X ” x 3. ” ” x 4. ” ” x 5. ” 7” x 7” Pos. Description 1 /2 1 /2 1 /2 1 /2 1 /2...
  • Page 125 Operation Maintenance Manual 756670-241-X 756670-255-X ” x 12. ” 14” x 14” Pos. Description 3 /4 3 /4 Qty. Qty. Carrier 756670-241-X-BF 756670-255-X-BF Carrier Guide Assembly 757057 757057 Screw 775056 775056 Insert Retainer 775638-1 775639-1 Load Carrying Ring Basic Insert 350112 350113 Undersizing Insert RFID Plug 1150376...
  • Page 126 Operation Maintenance Manual 756690-189-X 756690-190-X 756690-194-X 756690-195-X ” x 6. ” ” x 6. ” ” x 7. ” ” x 7. ” Pos. Description 3 /4 1 /4 3 /4 1 /2 1 /2 1 /2 1 /2 3 /4 Qty. Qty.
  • Page 127 Operation Maintenance Manual 5.3.8 Drill Collar Insert Carrier II Fig. 139: Illustration Insert Carrier Parts list 756690-202-X 756690-287-X 756690-296-X 756690-298-X ” x 9. ” ” x 6. ” ” x 8. ” ” x 9. ” Pos. Description 1 /2 1 /2 3 /4 3 /4 1 /2...
  • Page 128 Operation Maintenance Manual 5.3.9 Optional Equipment and Accessory Tools 5.3.9.1 Multi-Coupling Kit Fig. 140: Illustration Multi-Coupling Kit Parts list 756850 Pos. Qty. P/N Description 775325 Multi-Coupling Assembly 756851 Adapter for Multi-Coupling 645672 Screw 792106 Washer 613944 Reducing Nipple 612944 Straight Connection 8L- 1 /4 "...
  • Page 129 Operation Maintenance Manual 5.3.9.2 Top Wear Guide 5.3.9.3 Pipe Wiper Assembly Fig. 141: Illustration Top Wear Guide Parts list 776750 Pos. Qty. P/N Description Fig. 142: Illustration Pipe Wiper Assembly 776750-13 Frame Assembly Parts list 756750 752337 Screw 752338 Castle Nut Pos. Qty. P/N Description 611009 Split Pin...
  • Page 130 Operation Maintenance Manual 5.3.9.4 Top-Cover 5.3.9.5 Hand Slip Top Bowl Fig. 144: Illustration Hand Slip Top Bowl Parts list 553600-X Pos. Qty. P/N Description 553600-X-BF Hinged Casing Spider (HCS) 553602 Hinge Pin Assembly 553468 Lifting eye 615009 Securing Plate for Latch Pin 792106 Washer 710541...
  • Page 131 Operation Maintenance Manual Spare Parts 5.4.2 PS-500 P/N 757000-RSP Pos. Qty. P/N Description 5.4.1 PS-500 P/N 756000-RSP 757006 Bolt Assembly Pos. Qty. P/N Description 757097 Set Guide Plates PS-500 756099 Set Hydraulic Cylinder 756095 Upper Bolt, Part 1 755706 Set Hydraulic Cylinder For Hcgs 756096 Upper Bolt, Part 2 756097...
  • Page 132 Operation Maintenance Manual 5.4.3 PS-500 P/N 757000-RSP-H 5.4.5 PS-500 P/N 757500-RSP Pos. Qty. P/N Description Pos. Qty. P/N Description 757095 Spare Parts for Hose Assembly 757006 Bolt Assembly 756800-40 Set of Hydraulic Hoses 757097 Set Guide Plates 757096 Spare Parts for Valves 756095 Upper Bolt, Part 1 2010...
  • Page 133 Operation Maintenance Manual INSPECTION / MAINTENANCE 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 134 Read these instructions carefully before contact the FORUM Handling Tools Service servicing the PS-500. Department or an authorized repair company. Ensure that exclusively the FORUM Handling Tools Service Department or an authorized repair company observing the FORUM Handling Tools welding instructions performs welding work on cast WEAR EYE PROTECTION! parts.
  • Page 135 WEAR EYE PROTECTION! WEAR PROTECTIVE GLOVES! Fig. 145: Lubrication points I INFO The specified lubricants can be obtained through FORUM Handling Tools. Contact your local representative. INFO Fig. 146: Lubrication points II Do not APPLY GREASE TO: » Back and front of Inserts.
  • Page 136 API RP 7L at specified unacceptably, high leakages occur internally or externally intervals and in inspection categories. Otherwise, the contact FORUM Handling Tools or an authorized service frequency of required inspections depends on the company. conditions of use of the PS-500.
  • Page 137 Operation Maintenance Manual Inspection Categories 6.3.3 Inspection Category III The inspection of category III includes all inspections of 6.3.1 Inspection Category I inspection category II and additional tests. Observe the PS-500 during operation. Recognizing Scope/Prerequisites/Procedure: inadequate performance and apparent defects is the goal Non-Destructive Testing (NDT) of selected critical areas of this category.
  • Page 138 Operation Maintenance Manual 6.3.6 Inspection Checklist INFO Ensure that only sufficiently qualified The following checklist serve as a copy template and trained personnel accomplish for inspections to be performed in compliance maintenance work. with API RP 7L. Performed inspections must Always be documented and stored safely. Power Slip Model: Serial number: Inspection Category I...
  • Page 139 Operation Maintenance Manual Critical Areas Check critical areas shown according to inspection checklists. Fig. 150: Critical Areas Body Fig. 151: Critical Areas Insert Carrier Fig. 152: Critical Areas Door Fig. 153: Critical Area Slip I Fig. 154: Critical Area Slip II 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 140 3,94 [100] 3,54 [90] All kind of repairs not performed by FORUM Handling Tools should Nevertheless be done in accordance with their methods and procedures or with their agents. Minor cracks or defects, which may be removed without reducing safety or operation of the PS-500, can be removed by grinding (see critical areas).
  • Page 141 Operation Maintenance Manual Functional Testing of PS-500 - Paper Test Preparation • The PS-500 has been removed from the Rotary Table. • The PS-500 is placed on a level and supporting surface. • Select the correct test pipe. • Clean the PS-500 and testing equipment. •...
  • Page 142 If evaluation paper result shows poor contact marks then Check condition of Inserts. Check for correct seating of the Insert Carrier. Consult FORUM Handling Tools service Team for further help and support (refer to section XI "Contact Worldwide" on page 12). Fig. 161: Evaluation criteria II Power Slip PS-500...
  • Page 143 PS-500. Clean contamination from drilling from the PS-500 regularly. The PS-500 should be cleaned thoroughly at the end of each shift at the latest. FORUM Handling Tools recommends cleaning the PS-500 with a high-pressure steam cleaner. 06-2018 PN 757000-D - Revision: 17 (up to SN 138212)
  • Page 144 Operation Maintenance Manual [This] page [is] intentionally left blank. Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 145 Operation Maintenance Manual STORAGE / DISPOSAL 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 146 4. Lubricate the equipment as described in chapter “Lubrication”. Conserve all bare metal surfaces. FORUM Handling Tools recommends the use of a lubricant or Tectyl. » These surfaces should be checked periodically to be sure that no corrosion has occurred.
  • Page 147 Ensure that all service and operating products as well as replacement parts are disposed of safely and ecologically. Please note specifically that FORUM Handling Tools is not obligated to take back used equipment. List of Service Products Used The Safety Data Sheets on the service products used are included in the appendix to this operating manual.
  • Page 148 Operation Maintenance Manual [This] page [is] intentionally left blank. Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 149 Operation Maintenance Manual APPENDIX 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 150 Operation Maintenance Manual Appendix ec d ample of eclaratIon page hIrd arty ocUments page afety heet Page oMPonentS Page Power Slip PS-500 PN 757000-D - Revision: 17 (up to SN 138212) 06-2018...
  • Page 151 Operation Maintenance Manual Sample of EC Declaration Fig. 166: EC Certificate of Conformity Sample 06-2018 PN 757000-D - Revision: 17 (up to SN 138212) Power Slip PS-500...
  • Page 152 Operation Maintenance Manual Third Party Documents Safety Data-Sheet Material Name Link to file [Aerosol] Krylon Paint Aerosols [Aerosol] Rust O Leum Paint Aerosols [Hydraulic Fluid] Aral Vitam GF 32 [Hydraulic Fluid] Citgo AW 68 [Hydraulic Fluid] Conoco Megaflow AW 32 68 [Hydraulic Fluid] Shell Tellus S2 M 32 [Hydraulic Fluid] Shell Tellus S2 M 68 [Hydraulic Fluid] Shell Tellus S2 V 15 [Hydraulic Fluid] Shell Tonna S2 M 68...
  • Page 153 Operation Maintenance Manual Material Name Link to file [Paint] Paint Marking Ink [Paint] Ruthless Paint and Varnish Remover [Paint] Startex Paint Thinner [Paint] Uni Paint Markers [Safety adhesive] Loctite 242 Threadlocker [Safety adhesive] Loctite 262 (High Strength) [Safety adhesive] Loctite 515 Gasket Eliminator [Safety adhesive] Loctite Clover Compound [Safety adhesive] Loctite Silver Grade Anti Seize Components...
  • Page 154 Broussard, LA 70518 USA Hermann-Blohm-Strasse 2 1023 Forum Drive fon: +49.40.37022 6855 fon: +1.337.373 1800 fax: +49.40.37022 6 896 fax: +1.337.373 4466 Forum Energy Technologies 920 Memorial City Way, Suite 1000, Houston, TX 77024 © Copyright 2017. All rights reserved...

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