Advertisement
WARNING! Ensure you prepare vehicle correctly before attempting to use the transmission jack.
p
WARNING! Before use ensure you have read, understood and apply Section 1 safety instructions.
p
5.2.
TO POSITION JACK BENEATH LOAD.
Before use ensure the transmission weight and size does not exceed the capacity of the jack.
5.2.1. Ensure the vehicle from which the gearbox is to be removed is correctly positioned, raised and locked on appropriate lift system.
5.2.2. Ensure there are no other persons around or under the vehicle.
5.2.3. Ensure saddle is in the lowest position and use handle (fig.6. A) to move and centrally position jack beneath gearbox.
5.2.4. check the release pedal (c) is fully closed, and pump foot pedal (fig.6. B) to raise saddle to the load.
5.2.5. When the saddle is just beneath transmission re-adjust alignment if necessary to centralise saddle.
5.2.6. Position so that the load weight will be equally distributed on saddle, and adjust pitch and tilt controls (fig.5)
for final positioning of the saddle.
5.2.7. Position, adjust and tighten corner support brackets and secure load.
WARNING! never place load on the saddle by lowering the vehicle. Always raise jack to the load.
p
5.3.
LOWERING THE LOAD.
WARNING! Ensue the load is central and stable on the jack saddle before attempting to lower the load.
p
SLOWLY depress the release pedal (fig.6. c) to GENTLY lower the saddle to minimum height before attempting to transport the load.
IMPORTANT: speed of lowering is controlled by amount you depress the pedal. the more the pedal is depressed the more rapid the
Q
saddle descent. Ensure the jack's descent is slow and controlled to avoid the risk of sudden dropping.
5.4.
TRANSPORTING THE LOAD.
WARNING! Ensure you have read, understood and apply Section 1 safety instructions.
p
5.4.1. Ensure the jack saddle is fully lowered, then secure the load by placing the support chain over the load, pull taut and engage into slot
on opposite side of the saddle. tighten wing nut.
5.4.2. transport the load over level and solid ground, preferably concrete, and ensure the floor is swept clean.
5.4.3. Be diligent in continually monitoring the load in transit. Keep all other persons at a safe distance.
DANGER! DO NOT use on tarmacadam, or any soft surface as jack may sink or topple. Serious or fatal injury may result.
s
DANGER! Should jack tip or lean for any reason STOP WhAT YOUR ARE DOING AND MOVE QUICKLY TO A SAFE DISTANCE.
s
DO NOT TRY TO hOLD OR STEADY JACK. Serious personal or fatal injury may result.
5.5.
RE-INSTALLING A TRANSMISSION.
to transport, reposition beneath a vehicle, and raise a load up, reverse the procedures outlined above.
6. MAINTENANCE
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair.
6.1.
When the jack is not in use, the saddle must be in the lowest position to minimise ram and piston corrosion.
6.2.
Lubricate moving parts with acid free oil, and grease the tilt mechanism. Wipe excessive oil and grease off and keep jack clean.
6.3.
check hydraulic oil regularly with the saddle in the lowest position.
a) remove oil filler plug (fig.7), add oil to entrance of the oil filling hole and pump up to full height to pour off excess oil. re-place oil
plug.
b) the hydraulic oil should be changed once a year. the total capacity is 2,200cc. contact your authorised dealer for information.
WARNING! Only use good quality Jack oil, such as SEALEY hYDRAULIC JACK OIL. DO NOT use brake fluid as this will melt
p
seals.
6.4.
Before each use check list to ensure components are not damaged, broken, cracked, bent, malfunctioning, distorted, worn, loose, any
visible damage to welds, leaking, dirty, noisy or missing, (see section 4). If any suspect item is found remove jack from service and
take necessary action to remedy the problem.
Do not use the jack if believed to have been subjected to abnormal load or shock. Inspect and take appropriate action.
6.5.
Periodically check the pump piston and piston rod for signs of corrosion. clean exposed areas with a clean oiled cloth.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF ThE MAChINE.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK. DO NOT RETURN JACKS
TO US. Please telephone 01284 757500 to obtain address and phone number of your local agent. If Jack is under guarantee please contact
your dealer. De-commissioning the Jack: Should the jack become completely unserviceable and require disposal, draw off the oil into an
approved container and dispose of the Jack and the oil according to local regulations.
7. TROUBLESHOOTING
IMPORTANT! Although the following may identify a problem, in most cases the problem must be resolved by your authorised service agent.
THE PROBLEM
THE CAUSE
Jack will not lift
release valve is open or no hydraulic oil
Defective suction valve or delivery valve
Jack will only lift halfway
Hydraulic oil low, or excess of hydraulic oil
Jack will not hold load
Defective valves, or defective piston packing
Poor lifting
Defective plunger packing
saddle tilt knob too tight
Bolts and nuts may be bent or rusted.
Jack will not lower
release valve blocked by foreign object
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: no liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
Sole UK Distributor, Sealey Group,
Kempson Way, suffolk Business Park,
Bury st. Edmunds, suffolk,
IP32 7Ar
Original Language Version
THE SOLUTION
close release valve, adjust oil level.
contact authorised service agent.
Adjust oil level.
contact authorised service agent.
contact authorised service agent.
check, clean, oil or replace items.
clear any items from around pedal.
01284 757500
01284 703534
fig. 6
fig. 7
Oil
Plug
www.sealey.co.uk
Web
sales@sealey.co.uk
email
500GtA
Issue: 4 - 19/04/10
Advertisement
