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Waterworld WW 4.0 Manual

Inboard engine
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Installation of WaterWorld
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Summary of Contents for Waterworld WW 4.0

  • Page 1 Manual Installation of WaterWorld inboard engines...
  • Page 2 We do everything in our power to constantly improve the WaterWorld systems. If you have any comments on the design or use of the system, we would be grateful if you could let us know.

  • Page 3: Table Of Contents

    CONTENTS 1. INTRODUCTION p. 6 6. OPERATION THE ENGINE p. 34 Using this manual p. 7 Starting and sailing away p. 35 Warning and symbols p. 7 Explanation of the display p. 36 Serial numbers p. 8 Arriving and berthing p.

  • Page 4: Introduction

    Using this manual This manual contains important information for the safe use of the WaterWorld electric drives. Maintenance and possible troubleshooting are dealt with in this manual. It is imperative that any person installing this system, as well as anyone operating the engine, familiarize themselves with the manual and carefully follow and implement the warnings and safety instructions contained herein.
  • Page 5 Serial numbers You will find the identification label with the serial number on the top of the motor controller and on the side Engine of the engine. It shows the manufacturer, the type number and the unique serial number of the motor/controller.

  • Page 6: Pre Installation Checklist

    Ensure that the space or spaces in question are well ventilated so that moisture can evaporate and leave the area. • WaterWorld has developed a highly efficient motor that can do without air cooling. It is very important, however, that sufficient cold air can enter and hot air can be released. •...

  • Page 7: Safety

    • Keep the electronics away from water. • Installation and repair may only be carried out by an approved installer designated by WaterWorld. • Only use original or recommended WaterWorld accessories and spare parts. •...

  • Page 8: Safety Devices Of The System

    Safety instructions for the system Safety devices of the system Follow the instructions in this manual Your WaterWorld system is equipped with various safety devices: DANGER WARNING! • In the event of overheating, smoke development or as soon as you recognise a fault, switch the system off immediately at the main switch.

  • Page 9: Safety Instructions For The Batteries

    • The WaterWorld system may only be used by persons who are qualified and physically and mentally fit to do • Do not use the WaterWorld system if the battery is damaged and inform the system supplier or installer.

  • Page 10: Scope Of Delivery

    Contents WaterWorld package WaterWorld systems are supplied as standard with Engine Secured in a stainless steel frame Thrust bearing Integrated in the engine, shaft fitted with a flange for attaching a counter flange (not supplied) to the propeller shaft (not supplied).
  • Page 11 Throttle Engine mounts Throttle and RJ45 data cable 3 m. Variable attachment to the outside of the frame. ATTENTION! During installation, the supports are turned over and the motor will hang in them instead of standing on them. Power cables of 0.5 (plus) and 1.0 metres (minus) already connected to the controller.

  • Page 12: System Installation

    Connection diagram 5. SYSTEM INSTALLATION Placement of the engine Connection diagram The Batteries Shunt Battery charger Display Recommended cables Throttle Main circuit switch Setting the display Main fuse Testing and commissioning Relay...
  • Page 13 The WaterWorld drive can best be installed using the following step-by-step plan. The WaterWorld controller comes with 2 metres of red and black battery cable already fitted to the motor controller side. The red cable on the + side is connected to the relay.

  • Page 14: Batteries

    Check the individual voltage of all batteries and make sure that they are within 0.1 Volt of each other Waterworld 4.0: up to 4.4 kW input power, max. 92 Amps. before connecting them. If this is not the case, all batteries must be charged individually.

  • Page 15: Main Circuit Switch

    We supply the following values: remains visible by opening a hatch. The capacity of the fuse in amperes should be about 1.6 times the maximum amperes of the engine (see specifications). WaterWorld 4.0 kW – 160A WaterWorld 7.5 kW – 250A...
  • Page 16 WaterWorld 10.0 kW – 325A ATTENTION! The throttle is set as follows by default: moving the lever clockwise moves the boat forward, Waterworld 15.0kW - 600A moving it anti-clockwise moves it backward. This is the correct position when the lever is mounted on the starboard side of the steering console.

  • Page 17: Display

    Control Display Mounting side: Mount the display in the appropriate place. It should be clearly visible to the driver of the boat. 1. Right-handed propeller + right-hand throttle = do not adjust anything 2. Right-handed propeller + left-hand throttle = display setting + change phase cable Mount the Gateway close to the display, but in an indoor area, e.g.

  • Page 18: Testing And Commissioning

    To check the operation of the system after installation, please proceed as follows: It is possible to use the WaterWorld motor with a 12 cell serial lithium NMC battery pack. To do this, a setting in the controller must be changed.

  • Page 19: Operation The Engine

    Starting and sailing away ATTENTION! First disconnect the shore power. Check that the ignition switch in the dashboard is off. Check that the throttle is in the neutral position. Make sure you have clearance to move away, or that the boat is securely tied up to test the system. Turn the main switch to on or I.

  • Page 20: Explanation Of The Display

    Arriving and berthing Explanation of the display • When docking, ensure that the throttle is in the neutral position. • Turn the system off using the ignition switch. • Turn off the main power switch. NOTE: Also turn the system off at the main switch when swimming around the boat or carrying out repairs and maintenance.

  • Page 21: Maintenance And Service

    Inspections during the boating season Give your WaterWorld system and its energy system regular attention, even during the boating season. We recommend paying attention to the following points: • Make sure that the space underneath the boat and under the engine is kept dry so that the engine and controller are not flooded or excessive condensation can form.

  • Page 22: Winter Storage

    Winter storage Annual inspections by you or your supplier During and after winter storage, the same recommended checks apply as above. Pay special attention to Preferably have your system inspected every year by your supplier or installer. He will check the system charging the batteries and keeping them charged.

  • Page 23: Technical Specifications

    Electric motor control: sensorless Display Engine specifications Control lever Electric motor Inspections Type: WaterWorld basic control. Motor controller Controller: Rotation and hall sensor determined forward / reverse. (WW-017) Dimensions Throttle Potentiometer + hall sensor for additional control and safe operation. (WW-016)

  • Page 24: Display

    Display Power supply via motor controller In the appendices to this manual you will find the dimensional drawings of the various models of WaterWorld motors. www.ww-el.com you will find the drawings and also 3D files. Propeller selection guidelines Below is a guideline for the choice of propeller size. NB: the optimum propeller for an individual boat may differ from this, every boat is different.

  • Page 25: Error Codes For Malfunction

    Error codes for malfunction These codes appear in your display (see also chapter 6 under "explanation of the display"). In case of the following errors, check the data in the display regarding temperature, voltage, the smooth running of the propeller shaft installation and the correct connection of all cabling. If the problem cannot be solved, please contact your supplier.

  • Page 26: Problems

    Problems Examine the following diagram to find out what is going on: The following are some of the problems that may occur. Aantal Error Uitleg korte My engine quickly loses power pulsen • It is possible that the engine control unit is reducing the power because your battery pack is low. Geen error Only a long blink of 1 second can be seen, the system is working Check the remaining percentage on the display combined with the voltage while the motor is running.

  • Page 27: Warranty

    Warranty periods The warranty period is 24 months and covers all parts of the WaterWorld system. The warranty period begins on the day the WaterWorld system is delivered to the end customer. For WaterWorld systems that are used - even temporarily - in commercial operation, the warranty period is adjusted to one year after delivery of the product to the customer.
  • Page 28 • Contact your WaterWorld supplier in case of complaint. • Have your purchase invoice at hand, the supplier will need it to check where and when your WaterWorld system was purchased. • ATTENTION! Your purchase receipt or invoice is your guarantee certificate. So be sure to store it carefully after purchase! •...

  • Page 29: Annexes

    Declaration of conformity ANNEXES Declaration of conformity...
  • Page 30 Questions? Feel free to contact us. Contact information Water World Electronics Weerdijk 14 8375 AX Oldemarkt, the Netherlands info@ww-el.com Telephone: +31 (0)561 451 636 Version Jan 2022...

This manual is also suitable for:

Ww 7.5Ww 10.0Ww 15.0

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