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Summary of Contents for STARLINGER LOOM-CONTROL V Series
- Page 1 LOOM - CONTROL SERIES V →M/C-Type (STACO- setting STARLINGER OMEGA-4 Manufacturer made in our works) ← 5.01 Version →Software version Customer machine OMEGA-4 →M/C adjusted by the customer LOOM-CONTROL DBE-04547 SERIES V...
- Page 2 Page 1 SAFETY AND WARNING INSTRUCTIONS Before mounting this device or setting it into operation, carefully read the safety and warning instructions and note all warning labels affixed to the device. Make sure the warning labels remain clearly legible and replace missing or damaged ones.
- Page 3 Page 2 INDEX Functional description: Description of symbols: Menu handling and menu selection: Setting the language and measuring unit: Setting the shift change: Resetting the shift indication: Reading the shift data: Setting the weft density: Setting of the start correction: 10 Setting of the start compression: 11 Setting of the stop compression: 12 Setting of the weft break correction:...
- Page 4 Page 3 INDEX 22 Customer password: 23 Fabric width: 24 Special parameter setting for customer: 25 Default settings: 26 Test menu: 27 Menu survey: 28 Fault description: 29 Min. and max. settings of the individual parameters: 30 Software - Update: 31 Contrast setting: 32 Assignment of connections: 33 Glossary:...
- Page 5 Page 4 TECHNICAL DESCRIPTION Functional description: The loom control works on basis of an electrical gearing. An impulse transmitter mounted on the shed drive, detects the speed of the shed drive and transfers it to the loom control. The loom control calculates the speed of the shed drive with the factor of the weft insertion (Picks/10 cm or picks/inch) and controls the haul-off motor.
- Page 6 Page 5 TECHNICAL DESCRIPTION Description of symbols: Shift 1 Shift 2 Shift 3 Shift 4 Exit (Moving to the active shift) Key switch Reset Reducing the value ( in the text [-] ) Increasing the value ( in the text [+] ) Scrolling ( in the text [↓] ) For menu selection (into the marked menu) ( in the text [→] )
- Page 7 Page 6 TECHNICAL DESCRIPTION Menu handling and menu selection: When cutting in the main switch there will automatically appear: STARLINGER OMEGA-4 Version 5.01 Customer machine OMEGA-4 After approx. 3 sec. you will automatically move to the selected shift e.g. shift menu 1: >...
- Page 8 Page 7 TECHNICAL DESCRIPTION By depressing the key you will move to the menu selection: > Menu selection Weft density -> Haul-off manual -> Fabric correct. -> By depressing the key (scrolling) you can select a menu. > Menu selection Weft density ->...
- Page 9 Page 8 TECHNICAL DESCRIPTION Setting the language and measuring unit: • Setting of the language and the measuring unit can be done in the main menu [Menu selection]. • With the key [↓] you will move to [Further menus]. Menu selection Order ->...
- Page 10 Page 9 TECHNICAL DESCRIPTION Setting the shift change: > SHIFT 1 Fabric 5687m Efficiency Main switch scrolling [↓]: > SHIFT 1 Fabric 5687m Efficiency Main switch Operat. time Warp break Weft break Weft end • A shift change can be effected only at machine stoppage. •...
- Page 11 Page 10 TECHNICAL DESCRIPTION Reading the shift data: During operation the data of all shifts can be read without shutting-down the machine. • Reading of the shift data is provided in the main menu [Menu selection]. • With the key [↓] you will move to the [Shift data]. Menu selection Period.
- Page 12 Page 11 TECHNICAL DESCRIPTION Setting the weft density: • Setting of the weft density can be carried out in the main menu [Menu selection]. • With the key [↓] you move to [Weft density]. Menu selection > Weft density -> Haul-off manual ->...
- Page 13 Page 12 TECHNICAL DESCRIPTION Setting of the start correction: The start correction is that fabric length in centimetres in which the fabric will be compressed at the percentage of the “Start compression” after start-up of the machine. • When you are in the main menu [Menu selection], you jump with the key [↓] to [Fabric correction].
- Page 14 Page 13 TECHNICAL DESCRIPTION Setting of the start compression: The start compression is that percentage at which the fabric will be compressed when the machine is starting. • When you are in the main menu [Menu selection], you jump with the key [↓] to [Fabric correction].
- Page 15 Page 14 TECHNICAL DESCRIPTION Setting of the stop compression: The stop compression is that percentage at which the fabric will be compressed when the machine stops. • When you are in the main menu [Menu selection] you jump with the key [↓] to [Fabric correction].
- Page 16 Page 15 TECHNICAL DESCRIPTION Example: without stop compression with set stop compression Speed Speed Stop compress “0” Stop compress in % of the haul-off speed U Ramp with ramp down time Ramp with ramp down time Time/s Time/s Stop key has been depressed Stop key has been depressed - instantaneous speed of cam rotation - instantaneous haul-off speed...
- Page 17 Page 16 TECHNICAL DESCRIPTION Setting of the weft break correction: The weft break correction is that fabric length in centimetres within which after a weft break the fabric will be compressed at the percentage of “Weft break compression”. • When you are in the main menu [Menu selection], you jump with the key [↓] to the [Fabric correction].
- Page 18 Page 17 TECHNICAL DESCRIPTION Setting the weft break compression: In case of a broken weft tape the cloth is crammed in order to avoid any visible weft fault. • When you are in the main menu [Menu selection], you will move to [Fabric correction] with the key [↓] .
- Page 19 Page 18 TECHNICAL DESCRIPTION Manual haul-off control: • The manual haul-off control is arranged in the main menu [Menu selection]. • With the key [↓] you move to [Haul-off manual]. Menu selection Weft density -> > Haul-off manual -> Fabric correct. ->...
- Page 20 Page 19 TECHNICAL DESCRIPTION Setting the roll change: • When you are in the main menu [Menu selection], you move to [Roll change] with the key [↓]. Menu selection Haul-off manual -> Fabric correct. -> > Roll change -> • After having actuated the key [→] you move to the menu [ROLL CHANGE]. >...
- Page 21 Page 20 TECHNICAL DESCRIPTION Setting the periodical weft cramming: • When you are in the main menu [Menu selection], you move with the key [↓] to [Period. cramming]. Menu selection Fabric correct. -> Roll change -> > Period. cramming -> •...
- Page 22 Page 21 TECHNICAL DESCRIPTION Setting the lubricating interval and the lubricating time: • Setting of the lubricating interval and the lubricating time is provided in the main menu [Menu selection]. • With the key [↓] you jump to [Further menus]. Menu selection Order ->...
- Page 23 Page 22 TECHNICAL DESCRIPTION Indication of order change: • When you are in the main menu [Menu selection], you move with the key [↓] to [Order]. Menu selection Roll change -> Period. cramming -> > Order -> • When actuating the key [→] you move to the menu [ORDER]. →...
- Page 24 Page 23 TECHNICAL DESCRIPTION Reading of the machine statistics: Beginning with the date of delivery the Loom Control stores the main data of the machine which cannot be cleared. • When you are in the main menu [Menu selection], you move with the key [↓] to [Further menus].
- Page 25 Page 24 TECHNICAL DESCRIPTION Reading the machine parameters: • When being in the main menu [Menu selection] you move to [Further menus] with the key [↓]. Menu selection Order -> Shift data -> > Further menus -> • By actuating the key [→] and [↓] you move to [ Param. reading]. FURTHER MENUS Statistic menu ->...
- Page 26 Page 25 TECHNICAL DESCRIPTION • When depressing the key [→] you can read further data in [Main drive] and [Haul-off contr.]. > MAIN DRIVE Star-delta Transmit. pulse Chg. over time Dead time 2.0s > HAUL-OFF CONTR. Transmit. pulse Gear ratio 217,5 Roller dia 164.0...
- Page 27 Page 26 TECHNICAL DESCRIPTION Changing the machine parameters: • When you are in the main menu [Menu selection], you move with the key [↓] to [Further menus]. Menu selection Order -> Shift data -> > Further menus -> • By actuating the key [→] and [↓] you move to [ Param. change]. FURTHER MENUS Test menu ->...
- Page 28 Page 27 TECHNICAL DESCRIPTION When depressing the key [↓] you can scroll and modify all values with the keys [+] or [-], after having cut in the key switch PARAM. CHANGE Mach-No. 00-0000- 00 Type OMEGA-4 > Main drive -> Haul-off contr.
- Page 29 Page 28 TECHNICAL DESCRIPTION > HAUL-OFF CONTR. Transmit. pulse Gear ratio 217,5 Roller dia 164.0 Stop compress Ramp up time 0.40s * Ramp dn time 0.40s * P-Ctrl. Ampl. 18.0 * I- Ctrl. Ampl. 0.0 * D-Ctrl. Ampl. 0.0 * * should not be modified e.g.
- Page 30 Page 29 TECHNICAL DESCRIPTION Customer password: For changing the parameters you have to enter the customer password. Param. change → Mach-No. 03-0022-06 03 - 0022 - 06 ↓ ↓ ↓ > Password 00039488 X2 X3 Calculation of the customer password: ×...
- Page 31 Page 30 TECHNICAL DESCRIPTION Fabric width: In case of a width fault you can set the length, and from this length on the fabric width is monitored again. • When you are in the main menu [Menu selection], you move with the key [↓] to [Further menus].
- Page 32 Page 31 TECHNICAL DESCRIPTION PARAM. CHANGE Lubr. Intv. 7h00m00s Lubric. time > Width fault • Cut in the key switch and set the value by means of the key [+] or [-]. If the trouble „Cloth width“ occurs, the cloth width is beyond the tolerance.
- Page 33 Page 32 TECHNICAL DESCRIPTION Special parameter setting for customer: Should you require the special parameter setting for the customer acc. to STACO delivery you have to proceed as following. • When you are in the main menu [Menu selection], you move to [Further menus] with the key [↓].
- Page 34 Page 33 TECHNICAL DESCRIPTION Default settings: Setting of the loom control according to the machine type. Type OMEGA-4 SLL 4 SL 6 OMEGA-6 SL 61 SL 62 SL 8 SL 82 Star/Delta Star/Delta Star/Delta Star/Delta Star/Delta Star/Delta Fr.Converter Fr.Converter Main drive Fr.Converter Fr.Converter Transm.
- Page 35 Page 34 TECHNICAL DESCRIPTION Test menu: The test menu was installed to allow the testing of the individual components of the loom. The loom control works as electronic gearing controlling the haul-off motor according to the speed of the main ring. For this purpose a command variable is necessary.
- Page 36 Page 35 TECHNICAL DESCRIPTION • When operating the key [→] and [↓] you jump to [Test menu]. FURTHER MENUS System menu -> Statistic menu -> > Test menu -> • When operating the key [→] you will access [ Test menu]. Number of impulses Frequency of the impulses >...
- Page 37 Page 36 TECHNICAL DESCRIPTION Menu survey: > Menu selection Weft density -> Haul-off manual -> Fabric correct. -> Scrolling [↓]: > Menu selection Weft density -> Haul-off manual -> Fabric correct. -> Roll change -> Period.cramming -> Order -> Shift data ->...
- Page 38 Page 37 TECHNICAL DESCRIPTION > ROLL CHANGE Roll length 1000m To weave 800m Ready 200m > PERIOD.CRAMMING Bag length 100cm Cram. length 10cm Weft density 150% > ORDER Total 100000m To weave 60200m Ready 39800m > Shift data Shift 1 ->...
- Page 39 Page 38 TECHNICAL DESCRIPTION SHIFT DATA Σ > Fabric 22748m Efficiency Main switch 224h scrolling [↓]: SHIFT DATA Σ > Fabric 22748m Efficiency Main switch 224h Operat. time 204h Warp break Weft break Weft end > FURTHER MENUS System menu ->...
- Page 40 Page 39 TECHNICAL DESCRIPTION Only the following data can be read: > STATISTIC MENU Fabric 102366m Efficiency Main switch 1008h scrolling [↓]: > STATISTIC MENU Fabric 102366m Efficiency Main switch 1008h Operat. time 918h Warp break Weft break Weft end 2754 >...
- Page 41 Page 40 TECHNICAL DESCRIPTION > PARAM. READING Mach-No. 00-0000-00 Type OMEGA-4 Main drive -> scrolling [↓]: > PARAM. READING Mach-No. 00-0000-00 Type OMEGA-4 Main drive -> Haul-off contr. -> Measuring unit No. of shuttles Start correc 0.0cm Start compr. Weft brk.corr 0.0cm Weft brk.comp.
- Page 42 Page 41 TECHNICAL DESCRIPTION Fault description: Fault Cause Remedy FAULT Weft break Depress stop button Weft break FAULT Weft end Depress stop button Weft end FAULT Warp break Depress stop button Warp break ERROR Cloth width beyond the is cleared with tolerance Check cloth specification and Cloth width...
- Page 43 Page 42 TECHNICAL DESCRIPTION Fault Cause Remedy ERROR Haul-off transmitter sends Read the error message on the too few pulses frequency converter display and Haul-Off send. cut off the main switch for at Too few pulses least 1 minute Check the haul-off transmitter Check the setting of the frequency converter with key...
- Page 44 Page 43 TECHNICAL DESCRIPTION Fault Cause Remedy ERROR Haul-off motor too hot Check haul-off motor Haul-Off Motor Frequency converter of Check parameters of frequency haul-off motor is overloaded converter or defective Cut off and in the main switch ERROR Motor protection of winder Depress stop key motor has failed Winder motor...
- Page 45 Page 44 TECHNICAL DESCRIPTION Fault Cause Remedy ERROR at first setting into operation Perform the parameter setting of the works No Mach. Data ERROR Computer in the loom control Cut off and in the main has a data loss switch Data fault ERROR No machine number entered in...
- Page 46 Page 45 TECHNICAL DESCRIPTION Fault Cause Remedy ERROR Defective memory in the Cut off and in the main loom control switch ROM Defect ERROR Defective memory in the Cut off and in the main loom control switch EEPROM Defect ERROR Fluctuations in the mains Provide a mains voltage voltage...
- Page 47 Page 46 TECHNICAL DESCRIPTION Min. and max. settings of the individual parameters: Parameter Min. Max. Manual haul-off (%) Start correction (cm) Start compression (%) Order (m) 999999 Stop compression (%) Width fault (m) D controller Transmitter impulses 1000 Main ring transmitter impulses I controller P controller Roll length (m)
- Page 48 Page 47 TECHNICAL DESCRIPTION Software - Update: Software update by means of PC or laptop (WindowsXP): You need the current software version and a 3-pole cable for the download. Connection between loom control and PC or laptop LOOM-CONTROL DBE-04547 SERIES V...
- Page 49 Page 48 TECHNICAL DESCRIPTION Contrast setting: The contrast of the display depends on the temperature and can be readjusted. The contrast can be adjusted by means of the setting pin on the upper side of the loom control. LOOM-CONTROL DBE-04547 SERIES V...
- Page 50 Page 49 TECHNICAL DESCRIPTION Assignment of connections: Assignment of connections on the rear side of the loom control. Earth connection +24 VDC Main motor K1M Transmitter haul-off motor Main motor K2M Transmitter main ring Main motor K3M Winder on-off Weft fault Trouble main motor Trouble haul-off motor Haul-off motor start...
- Page 51 Page 50 TECHNICAL DESCRIPTION physically separated X 8 Interface RS 232 2 RXD 3 TXD 5 GND LOOM-CONTROL DBE-04547 SERIES V...
- Page 52 Page 51 TECHNICAL DESCRIPTION Glossary: Haul-off manual Manual operation of the haul-off (e.g. at setting into operation or for tightening the compensators) Speed at which the fabric is drawn off (in m/min or Haul-off speed yard/min) Haul-off motor Motor at cloth haul-off (above) Haul-off control Parameters which determine the haul-off speed Is that fabric length which is compressed after the start at...
- Page 53 Page 52 TECHNICAL DESCRIPTION Parameters of main drive Main drive Drive motor for shuttles Main motor Main switch Cutting in time of the main switch Ramp up time Time needed by the haul-off for reaching the maximum speed Main ring transmitter Integral amplifier I controller Warp break...
- Page 54 Page 53 TECHNICAL DESCRIPTION Lubricating time How long the lubricating operation has to take place Weft/10 cm (inch) Weft insertion for the length of 10 cm (inch) Picks/min Weft insertion in one minute Weft end Number of finished weft bobbins Number of weft breaks Weft break Is that fabric length in which the fabric will be...
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Questions and answers
Some times loom machine has deleted miter so how to solve it
To solve the issue of a deleted miter (machine data loss) on a STARLINGER V Series loom machine:
1. Cut off and then switch on the main switch to reset the loom control.
2. Re-enter the machine number in the loom control.
3. Perform the parameter setting of the works.
These steps restore the necessary machine data and configuration.
This answer is automatically generated
Looms starlinger has been deleted miter
The features of the STARLINGER V Series looms include:
1. Manual Haul-Off Control: Accessible from the main menu; allows adjustment of haul-off speed to 10% of maximum when the key switch and [+] key are held.
2. Roll Change Setting: Can be configured through the main menu.
3. Weft Break Impact: Describes theoretical fabric reduction due to weft breaks—e.g., 50% for 4 shuttles, 33% for 6, and 25% for 8.
4. Error Detection and Troubleshooting: Includes error messages for haul-off transmitter pulse issues, winder tension, main motor overheating, and slitting device readiness.
5. Safety Instructions: Emphasizes the presence of dangerous electrical tension and mechanical parts, requiring qualified personnel for operation and maintenance.
This answer is automatically generated
Loom starlinger has deleted miter