Watchdog Scout Product Manual and Installation Guide Contents Applications and General Information ..................... 3 Rectifier Monitoring and Interruption Applications: ..............3 Thermo Electric Generator (TEG) and Solar Impressed Current System Monitoring ....3 General Information ......................... 3 Watchdog Scout Standard Parts Reference Guide ................. 4 Pipeline Watchdog Site Verification ....................
Product Manual and Installation Guide 1. Applications and General Information Rectifier Monitoring and Interruption Applications: Simple 2-channel (Voltage, Current) rectifier monitoring (up to 4 channels total) Rectifier monitoring with pipe to soil “On” and “Off” potential readings Rectifier monitoring with up to 2 additional current readings Detection and alarm notification of rectifier AC input power availability Remote current interrupter setup and control for on/off surveys Remote “current off”...
2. Watchdog Scout Standard Parts Reference Guide Prior to installation, familiarize yourself with the system parts and components. The Watchdog Scout includes the monitor unit, AC Probe, 2 mounting brackets, attachment hardware for the mounting brackets, a power cable, input connection cable harness to connect with the measurement points.
3. Pipeline Watchdog Site Verification Verify “Site” and “Unit” on the Pipeline Watchdog website (https://secure.pipelinewatchdog.com) 1. Prior to field installation log into the Pipeline Watchdog website. A “default” site for the Watchdog Scout unit is created at the factory prior to shipment. Locate the default site by doing a “Search”...
Mounting the Satellite Terminal (satellite communication units only) If the Watchdog Scout uses satellite communication, the satellite terminal, mounting bracket, and the necessary hardware to mount the terminal on the bracket are also included. The satellite terminal should be mounted with a clear view of the sky with the front of the terminal (see photo below) oriented toward the south.
Connecting Input Measurement Signals to the unit in the field The Watchdog Scout Monitor is designed to monitor and report voltage, current, and pipe to soil potential values from impressed current CP systems. The device will measure up to 4 analog channels, and to detect AC input power to the rectifier.
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Basic Rectifier Monitoring + Interruption (rectifier output voltage, rectifier current, AC detection, and GPS synchronized interruption) Step 1 – Connect input power 1. Connecting to rectifier AC power Assure the front panel power switch is in the “Off” position. The Watchdog Scout is designed to operate on low-voltage AC or DC power.
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Digital, dry-contact monitor channels: Wire Color Channel Yellow Digital Input 1 (Ch 6) + Digital Input 1 (Ch 6) – Grey (common) Wht/Yellow Digital Input 2 (Ch 7) + Digital Input 2 (Ch 7) – Grey (common) The digital input channels (channel 6 and channel 7) can be used for status monitoring (dry contact closure), or for pulse accumulation (metering).
5. Unit Configuration Settings Analog Measurement Channel Ranges The Watchdog Scout has four analog measurement channels. Channel 1 is set to measure rectifier voltage output “DC Volts” (+/-200VDC), channel 2 is set to measure rectifier current output ”DC Amps” (+/-100mVDC), channels 3 and 4 can be used for “Potential” (+/-10VDC), or to measure additional current shunts.
5.3 Configuration and Diagnostic Menus Action Options Notes 1 - Enter menus Press & hold both arrow buttons to enter menu section LCD will display main menu options screens (Channel Setup, User Settings, Interruption, Diagnostics, and Adv. Config. 2 – Select menu or Scroll to the desired menu using the “Up/Down”...
6. Pipeline Watchdog Web Monitor “Site Page” Use and Configuration Each device registered on the Pipeline Watchdog Web Monitor has a site page where specific information associated with the site may be saved and displayed. This page also allows the user to poll the device, reconfigure the device, and the information stored facilitates the setup of automatic reporting features.
Sending a Configuration to the Watchdog Scout: Operating parameters including alarm ranges, reporting schedule and digital channel settings can be changed in the field unit from the website. Follow these steps to send a new configuration to the device: On the “Site Page” click “Configure Unit” on the right side of the screen. Click “Reprogram Unit”...
Report Generation Features: The Pipeline Watchdog Web Monitor has a powerful, simple to use report generation tool. The “Reports” menu located on the main menu bar of the website has options for “Run and Schedule Data Reports”, “Site Information Reports”, and “Set Up Reporting Templates”. To set up and run a simple data report: Select the “Run or Schedule Data Reports”...
9. Technical Support In the event of a problem, Elecsys always stands ready to provide prompt service and technical support. Elecsys Technical Support Hours: 8AM to 5PM Central time, Monday through Friday Elecsys Technical Support Direct Phone: 913-825-6366. Most support issues are quickly resolved over the phone. If the problem cannot be resolved by phone, Elecsys will arrange for repair or replacement equipment as soon as possible to get the site operational once again.
Product Warranty Policy For a period of fifteen (15) months from the date of shipment Elecsys warrants that its products will be free from defects in workmanship and materials. For the same period, Elecsys warrants that its products will perform to their specifications and, to the extent Elecsys is informed of the use(s) for which the original purchase is made, are fit for such use(s).
Viewing Readings Changing Shunt Factor Interruption Alternate Boot This is the default screen on the LCD interface. It will change from this screen to showing GPS Locked. Viewing Channel Readings Hold down the button and Enter release when it says ‘Release to view channel readings’.
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Viewing/Changing the Shunt Factor From the default screen, choose either the to access the menu. Scroll down to ‘Channel Setup’ and press Enter Scroll down to ‘Analog Ch 2’ (typically Amps) and press Enter Scroll down to ‘Shunt’ and in parenthesis () next to it you can see the current setting (the default is 50:50).
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At this screen, you can scroll to both the mV and Amps and choose Enter change the value. Once changed, choose ‘Return’ at the bottom of each page until you get to the main menu screen and choose ‘Exit’. Interrupting the rectifier with the Scout From the default screen, choose either the to access the...
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With ‘Type’ chosen as (Manual), scroll down to ‘Interrupt’ and the current setting is listed in parenthesis. From a setting of (Off), press to start Enter interruption. You will then see Verify that the rectifier is interrupting by watching the gauge or taking a measurement across the shunt.
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Note that doing a ‘3-button’ reset (Up, Down & ENTER) will clear the configuration of the unit BOTH at the unit and the website. The unit will have to be fully configured again and may lose data.
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Appendix B - Installation Tools and Supplies Tools required: Battery powered drill / screwdriver Wire cutters Heavy duty cable cutters Wire stripper Utility knife Crimping tool Heavy duty compression crimper Fluke voltmeter Greenlee punch Additional Installation Material needed: 4 ea. ¼” X 2½” lag screws to mount RMU and antenna bracket (McMaster Carr #94048A224 wood screws for utility pole mount, or #90064A633 self-tapping metal screws for mounting to metallic structures) 1/4"ID x 3/4"...
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