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ALUMERO AS 2.1 Installation Instructions Manual

Tiled roofs, solar
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AS 2.1
TILED ROOFS
SOLAR INSTALLATION INSTRUCTIONS
EN
1

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Summary of Contents for ALUMERO AS 2.1

  • Page 1 AS 2.1 TILED ROOFS SOLAR INSTALLATION INSTRUCTIONS...
  • Page 2 How to attach module cables | Equipotential bonding | Earthing... P 22-23 The ALUMERO tiled roof system is intended solely to carry PV modules. Any other applications of the system shall be considered examples of misuse. points......................P 24-28 The use of extra-tilt fixtures is not recommended for tiled roofs.

  • Page 3: General Information

    TOOLS REQUIRED GENERAL INFORMATION Use: Tiled roofs, beaver tail tiled roofs, slate tile roofs Roof gradients: 10° - 65° Means of attachment: Plate head screws Module arrangement: Vertical / horizontal Battery-powered drill Hex key SW6 Max. module field size: 12m (length) with the following bits: Hex bit SW 6...
  • Page 4 COMPONENTS STANDARD Plate head screw Cross-connector 2.1 Roof hooks AL13/ALS13 Roof hooks AL13 X Rapid-mount 40 x 10 Truss profile Profile connector Product number: Product number: Product number: roof hook Product number: Product number: Product number: 8006x 802200 80241x 802414 Product number: 80210x 80215x...
  • Page 5 COMPONENTS OPTIONAL Rapid-mount be- Beaver tail sheet Rapid-mount slate aver tail roof hook tile roof hook metal tile Product number: Product number: Product number: 802425 802423 800666 ACCESSORIES Cable tie with a clip Wire clamp Aluminium wire Underlay plate End cap Product number: Product number: Product number:...
  • Page 6 MOUNTING WITH ROOF HOOKS VERTICAL MODULE ARRANGEMENT – SINGLE DIRECTION...
  • Page 7 MOUNTING ROOF HOOKS MEASURE AND MARK POSITIONS MOUNTING THE ROOF HOOKS Measure, position and mark the locations for the roof hooks on the roof Remove the marked roof tile above the rafter. according to the Solar.Pro.Tool project report. Position the roof hook so that it protrudes over the trough of the tile below. module clamping area not touch the tile below.
  • Page 8 MOUNTING THE ROOF HOOKS If necessary, remove a section of the lip of the next tile down using an Use a string to find the right position for the hook along the horizontal 2 plate head screws angle grinder (diamond blade). plane and attach it with two driven into the rafter.
  • Page 9 MOUNTING THE ROOF HOOKS Ensure the ground plate of the hook is fully connected to the rafter. Uneven Where there is insulation between the rafters and the tiles, it is necessary 2 ‘wood screws with fixing threads’ areas can be compensated for with a variety of extra underlay plates. to use to attach the hooks to the raf- ters.
  • Page 10 MOUNTING BEAVER TAIL ROOF HOOKS MEASURE AND MARK POSITIONS MOUNTING BEAVER TAIL ROOF HOOKS Measure and mark the positions of the roof hooks on the roof using the The tile below the roof hook should be replaced with a sheet metal tile. Solar.Pro.Tool project report and remove the roof tiles above the rafter.
  • Page 11 MOUNTING SLATE TILE ROOF HOOKS MEASURE AND MARK POSITIONS MOUNTING SLATE TILE ROOF HOOKS Measure and mark the positions of the roof hooks on the roof using the If necessary, remove the slates where drilling is required and replace them Solar.Pro.Tool project report and remove the roof tiles over each rafter.
  • Page 12 MOUNTING THE TRUSS PROFILE – SINGLE DIRECTION MOUNT TRUSS PROFILE Please note: Every truss profile must be attached in at least two places! Mount the truss profile onto the roof hooks, parallel to the ridge of the roof, Truss profile end contact surfaces must not be situated at points of with the correct side up, and tighten to a torque of attachment.
  • Page 13 FITTING THE END CAPS ALTERNATIVES FOR ATTACHING TRUSS PROFILES TO ROOF HOOKS Press the end caps into the open ends of the profiles. Attachment with the rapid-mount adapter – height-adjustable Attachment with the rapid-mount adapter Attachment with the T-head anchor bolt and hex nut Please note: Ensure truss profiles are mounted straight and...
  • Page 14 MOUNTING TRUSS PROFILES IN A LATTICE ARRANGEMENT HORIZONTAL MODULE ARRANGEMENT...
  • Page 15 MOUNTING TRUSS PROFILES IN A LATTICE ARRANGEMENT MOUNTING THE ‘BASIS RAIL’ TRUSS PROFILE MOUNTING THE ‘MODULE RAIL’ TRUSS PROFILE Mount the ‘Basis Rail’ truss profile horizontally, parallel to the ridge of the Mount the ‘Module Rail’ truss profile vertically on the cross-connector, roof with the correct side up, and tighten to a torque of 15Nm.
  • Page 16 MOUNTING THE TRUSS PROFILES IN A LATTICE PATTERN FITTING THE END CAPS Please note: Every truss profile must be attached in at least two places! Press the end caps into the open ends of the profiles. Truss profile end contact surfaces must not be situated at points of attachment. Profile connector Fasteners Fasteners...

  • Page 17: Mounting Modules

    MOUNTING MODULES MOUNTING THE END CLAMPS MOUNT THE MIDDLE CLAMP Begin with the bottom row of the module. Lift the first module onto the truss profiles Click the middle clamp onto the frame of the previous module at a slight angle. Move and position correctly.
  • Page 18 MOUNTING WITH AL13 X ROOF HOOKS VERTICAL MODULE ARRANGEMENT, LATTICE...
  • Page 19 MOUNTING AL13 X ROOF HOOKS MEASURE AND MARK POSITIONS MOUNTING AL13 X ROOF HOOKS AND TRUSS PROFILES Measure and mark the positions of the roof hooks on the roof using the The mounting of the AL13 X is conducted as described on pages 7, 8 Solar.Pro.Tool project report and 9.
  • Page 20 MOUNTING AL13 X ROOF HOOKS MOUNTING THE ‘MODULE RAIL’ TRUSS PROFILE Please note: Every truss profile must be attached in at least two places! Mount the ‘Module Rail’ truss profile horizontally on the cross-connec- Truss profile end contact surfaces must not be situated at points of attachment. tor, parallel to the roof ridge with the correct side up, and tighten to a torque of 15Nm.
  • Page 21 MOUNTING MODULES MOUNTING THE END CLAMPS MOUNT THE MIDDLE CLAMP Begin with the bottom row of the module. Lift the first module onto the truss profiles and position correctly. Click the middle clamp onto the frame of the previous module at a slight angle. Move the module along until the modules are sitting pressed up to each other! Click in the end clamp by slightly tilting and slide along to the module frame.

  • Page 22: Equipotential Bonding

    The following section shows one means of cables together with the cable tie. earthing the ALUMERO tiled roof system. The applicable cable thicknesses and full earthing plans for each country cannot be provided in these instructions. They must Remove the clip from the profile channel by sliding it out sideways.
  • Page 23 – as recommended by ALUMERO: ALUMERO end and middle clamps can be used with built-in pin switches to integrate your modules into the equipotential bonding network. These pins are situated in the clamps and puncture the anodised layer of the module frames, thus connecting up all the rows of modules into a circuit.
  • Page 24 PLEASE TAKE NOTICE OF THE FOLLOWING INFORMATION! We recommend you read the following information very carefully as it is of immense importance for handling the product. Please also make sure you are familiar with the safety guidelines and rules for the other components within the system.
  • Page 25 SAFETY INFORMATION AND WARNINGS The AS 2.1 pitched roof system is intended solely to carry PV modules. Any other applica- Work on systems made by Alumero Systematic Solutions GmbH may only be conducted by tions of the system shall be considered examples of misuse. Correct use of this infrastruc- authorised personnel.
  • Page 26 All work with electricity, or on devices carrying electrical currents, must be conducted by ding installation statics for frames and structures can be generated using ALUMERO Solar. trained electricians. Compliance must be guaranteed with all the applicable DIN norms, VDE Pro.Tool.
  • Page 27 DC power supply while still bearing a current: The technical documentation is an integral part of the product. Alumero Systematic So- lutions GmbH shall bear no liability for damages that occur due to non-adherence to the Never disconnect the solar generator from the inverter while still connected to the mains.
  • Page 28 YOUR DEALERSHIP CONGRATULATIONS & WELL DONE! CONTACT HEADQUARTERS ALUMERO Systematic Solutions GmbH Sonnenweg 1-2 5162 Seeham - Österreich T +436217 / 68 41 - 0 F +436217 / 68 41 - 41 solar@alumero.at www.alumero.at...