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Summary of Contents for WINDSTREAM Human Power Generator

  • Page 3: Table Of Contents

    Table of Contents Product Description and Operating Instructions................3 Pedal Power ........................4 Hand Crank Power ......................4 Definition of System Components ................... 4 Assembly..........................5 Attach the Foot Pedals or Hand Cranks ................. 5 Connect to a Power Pack or Other Battery ................5 Precautions ...........................
  • Page 5: Product Description And Operating Instructions

    The Human Power Generator is a DC power source primarily designed to charge a 12V battery. It will charge at a rate of between 3-5 amperes. It will provide a maximum of 75 watts. Sustainable power output over a period of time is usually around 50 watts.
  • Page 6: Pedal Power

    Sustainable Power Output The amount of power generated by the HPG is determined by the energy and length of time available to turn the crank. The maximum output is about 75 watts. Pedal Power While human beings vary widely in weight, strength, and endurance, the average amount of power that a person can generate is about 65 watts, or just under one-tenth of a horsepower.
  • Page 7: Assembly

    Assembly Follow these easy steps to assemble your Human Power Generator. Refer to the pictures at left and the Definition of System Components, above. Attach the Foot Pedals or Hand Cranks 1. Both the foot pedals and the hand cranks attach to the Human Power Generator with screw threads.
  • Page 8 (see left) to prevent reverse current from traveling back from the battery or motoring of the Human Power Generator. The full wave bridge will also provide a consistent polarity output that is not dependent on the direction of rotation.
  • Page 9 Connection Cable Options Bare wire connecting cable for your own special application. Ring terminals (5/16th) Plier Style Cable The Anderson Connecting Cable Note: Polarity (+ and -) must be observed. This kind of connector is typically plugged into the jumper cable output connector on a portable power pack or similar device.
  • Page 10: Precautions

    Optional Handcranks You are now ready to start Note: When the 12V Educational Light Box is ordered, generating power! handcranks are automatically included. Precautions When moving the unit, hold it by the base of the unit. Do not pick it up by the chain guard. If you want to install the Human Power Generator in a fixed location, the four rubber feet can be removed from the bottom of the...
  • Page 11: Other Useful Information

    Other Useful Information Battery Charging The Human Power Generator can charge any 12V battery but is most commonly used with a low Ah (under 20 “ampere hours” of capacity) deep cycle 12-volt battery, such as the type used in Portable Power Packs.
  • Page 12: Battery Voltages

    12.7 to 13.3V. Battery Voltages While the Human Power Generator is primarily designed to supply 12 V DC circuits and to charge 12 V batteries, it can also be used, without modification, to power 6V circuits and batteries. As with 12V batteries, be careful to avoid overcharging. A 6V battery reaches 6.3- 6.8 V when fully charged.
  • Page 13: Battery Connections

    Battery Connections Batteries can be connected in parallel (positive to positive and negative to negative) to increase storage capacity at the same voltage. They can also be connected in a series string (positive of one battery to negative of the next) to provide higher voltages, such as two 6-volt batteries combined in series to make a 12-volt battery.
  • Page 14: Safety Precautions

    Human Power Generator at all times. Do not operate the Human Power Generator barefoot. If your Human Power Generator is assembled with foot pedals, do not operate it with your hands. Do not allow children to operate the Human Power Generator unsupervised.
  • Page 15: Main Bearings

    If the crank rattles while turning, the bearing assembly may be too loose. In either case, contact Windstream Power’s Service Department at (802) 425-3435. A bicycle repair shop will also have the required tools to remove the crank arm and inspect or change out the bearings.
  • Page 16: Generator Brushes

    You can reasonably expect one set of brushes to last 3 to 5 years. In order to change the brushes, follow instructions below. If you require help with this, Windstream will do the work free of charge – minus the cost of the new brushes and the cost of shipping.
  • Page 17: Accessories

    Accessories Stock # 341203 - Pedal set (left & right) Stock # 371107 – 15mm flat wrench (for attaching pedals) Stock # 371311 – 2.5 mm hex wrench (for adjusting sprocket) Stock # 301114 – M4X38 Wood screws (for attaching base to support) and Stock # 312506 –...
  • Page 18: Equipment Return Policy

    Windstream Power, LLC Equipment Return Policy This Policy refers to any equipment or parts being returned to Windstream Power, LLC (WSP) Either: • Unused, within 30 days of purchase, for a full refund (excluding shipping) and may be subject to a 15% re-stocking fee depending on condition of product when returned.
  • Page 19: Return Material Authorization Form

    Part Number: __________________________________ Fax Number: ___________________________ Serial Number:_________________________________ What type of device was being powered? ______________________________________________________ What other Windstream Power product(s) were also being used? ___________________________________ _________________________________________________________________________________________ What other non-Windstream Power device(s) were also being used? ________________________________ _________________________________________________________________________________________ Reason for Return:...
  • Page 20: Conditions Of Sale, Warranty, And Shipping Information

    Windstream shall not be liable for any incidental or consequential DELIVERY LEAD TIMES damage arising from the use of its products. Windstream makes no warranty of merchantability or fitness for any particular purpose of any Orders for goods in stock are normally shipped within five working days.
  • Page 21 If components designed or manufactured by Windstream are to be used in permission or licensing from Windstream the construction of equipment for resale, the buyer must obtain prior written...

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