Related Manuals for Nordco LS-C
Summary of Contents for Nordco LS-C
- Page 1 MODEL “LS-C” 63" WIDE GAUGE AUtO-LIft Operation and Maintenance Manual Applies to S/N 7901000 and Above Reorder Part: 49457901 Last Revision: Rev. - MARCH 2012...
- Page 3 This manual is a guide for the operation and routine maintenance of a NORDCO Railroad Maintenance Machine. It covers product technical information, basic operating and maintenance procedures, and safety information and is provided for use by the qualified personnel who will supervise, operate or service the equipment described herein.
- Page 4 If you are interested in receiving this information, please refer to the Name, model, and Serial Number of your machine when calling or writing, and direct your inquiries to: Vice-President of Operations NORDCO Inc. 245 W. Forest Hill Avenue Oak Creek, WI 53154...
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Page 5: Follow Safety Instructions
Replace all NORDCO and OEM parts with genuine NORDCO or MAY result in minor or moderate injury. OEM parts. Use of non-OEM parts could compromise the safety of your machine. -
Page 6: General Safety Tips
SAFETY Autolift Model LS-C GENERAL SAFETY TIPS under the machine is clear of obstructions and personnel. • Only trained and authorized personnel Use care when climbing onto the should be allowed to operate this machine. machine. Always use the steps In addition, all personnel at the worksite and handrails provided. - Page 7 WHILE STARTING SAFETY WHILE PARKED MACHINE When leaving a machine engine running, NORDCO recommends the use of a make certain that the parking brake is applied and the electrical interlock button Command position. This means that the has been activated.
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Page 8: Machine Safety
SAFETY Autolift Model LS-C MACHINE SAFETY MACHINE SAFETY ALERTS ALERTS DANGER ALERTS WARNING ALERTS Improper use of this machine for any type of operation can cause serious injury or death. Failure to engage all lockup devices To avoid serious injury or death,... - Page 9 Lockout/Tagout Procedures must be followed! NORDCO has provided the means to lockout this machine. NORDCO cannot be held responsible for injury caused by failure to comply with your company’s...
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Page 10: Lockout-Tagout Procedures
SAFETY Autolift Model LS-C LOCKOUT-TAGOUT PROCEDURES The following procedures are designed to lead the operator through the steps required to shut the machine down and prepare it for performing mechanical maintenance work. These procedures are intended to release potentially dangerous stored energy forms and make the machine safe to begin repairs. - Page 11 SAFETY Autolift Model LS-C SAFETY DECALS ON THIS MACHINE Safety decals and plaques that have been placed on this machine are to be kept clean and legible. Replace any decals or plaques that have become illegible or are missing. When repairing or replacing components that had safety decals on them, it is your responsibility to replace the safety decals.
- Page 12 SAFETY Autolift Model LS-C This page intentionally left blank Section 1-8 SEPT/2004 (4945-7900)
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Page 13: About This Manual
Information regarding the operation and maintenance of this machine can be found behind the appropriate tabs. Information regarding operation and maintenance of OEM parts not of NORDCO manufacture can be found at the back of this manual, behind the tab marked Component Data. -
Page 14: Specifications
GENERAL Auto-Lift Model “LS-C” SPECIFICATIONS GENERAL Model ..............................Model LS-C Gross Weight*............................4000 lbs Length ..............................92 inches Width..............................72 inches Height Hatz Engine ............................97 inches Deutz Engine ......................Not Available at This Time Wheel Base.............................50 inches Working Clearance (from center of track) ..................5 feet 10 inches Travel Speed (Variable) .......................... -
Page 15: Operation
It is always good practice to become totally familiar with the machines you are going to operate. HYDRAULIC SYSTEM The Model “LS-C” hydraulic system uses a series IMPROPER USE OF THIS MACHINE FOR of manifolds. More detailed information regarding ANY TYPE OF OPERATION CAN CAUSE the hydraulic system and manifolds is located SERIOUS INJURY OR DEATH. -
Page 16: Main Control Panel
OPERATION Auto-Lift Model “LS-C” MAIN CONTROL PANEL (LOGIC BOX) Section 2-2 SEPT/2004 (4945-7900) - Page 17 OPERATION Auto-Lift Model “LS-C” MAIN CONTROL PANEL ENGINE AND PUMP CONTROLS AND GAUGES (Includes Horns and Lights) CONTROL OR INTERNATIONAL INSTRUMENT SYMBOL FUNCTION Key Switch The electrical system is energized by turning the key to the right. Electrical power is cut off and the engine will stop when the key is turned to the full left or vertical (OFF) position.
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Page 18: International Symbol
OPERATION Auto-Lift Model “LS-C” CONTROL OR INTERNATIONAL INSTRUMENT SYMBOL FUNCTION HORN Pushbutton Depress switch to sound horn. TRAVEL LIGHTS Switch Two position switch to turn running lights on or off. Pump Switch This switch controls a pump destroke valve that relieves hydraulic system pressure. - Page 19 OPERATION Auto-Lift Model “LS-C” MAIN CONTROL PANEL MACHINE FUNCTION CONTROLS AND GAUGES CONTROL OR INTERNATIONAL INSTRUMENT SYMBOL FUNCTION WORK/TRAVEL Mode Machine mode selector switch. Two position switch. Selector Switch WORK Position Work position energizes the Remote Control Boxes on the (AUTO MODE) Machine and on the Plate Pusher.
- Page 20 OPERATION Auto-Lift Model “LS-C” MAIN CONTROL PANEL (CONTINUED) MACHINE FUNCTION CONTROLS AND GAUGES CONTROL OR INTERNATIONAL INSTRUMENT SYMBOL FUNCTION Dual/Single Lift Two position switch. Cylinder Extend Enables the manual over-extend of the lift cylinders. Dual position is when two operators are working the machine.
- Page 21 OPERATION Auto-Lift Model “LS-C” REMOTE CONTROL BOXES MACHINE AND PLATE PUSHER NOTE: The Left Hand remote control box is the primary control box when in TRAVEL mode (Dual or Single Operator) and for “Cycle Start” when in the DUAL OPERATOR WORK mode.
- Page 22 OPERATION Auto-Lift Model “LS-C” REMOTE CONTROLS AND INDICATORS CONTROL OR ITEM # INSTRUMENT FUNCTION Hydraulic Manifold Contains nearly all hydraulic valves for control of functions on this machine. Axle Drive Clutch Lever This lever is used to engage/disengage the drive system (used primarily for towing).
- Page 23 OPERATION Auto-Lift Model “LS-C” Preparing the Machine for Work 6. Perform applicable preventative-maintenance As with any machine, pre-operational checks and procedures in MAINTENANCE AND SERVICE preventative maintenance should be performed section. before using the machine. We suggest that you follow the guidelines listed below before actually 7.
- Page 24 OPERATION Auto-Lift Model “LS-C” PRE-OPERATIONAL CHECKLIST NORDCO recommends that the following checks be performed WITHOUT electrical power, due to a possible battery drain. TABLE OP-7 PRE-OPERATIONAL CHECKLIST MAIN CONTROL PANEL STATUS Logic Box Cover Unlocked, removed from box and stored.
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Page 25: Emergency Stop
OPERATION Auto-Lift Model “LS-C” Engine Operation speed switch is set to HIGH. Exhaust emissions caused by the use NOTE: See Emergency Stopping Procedures at the end of the of the engine on this machine may OPERATION section. cause cancer, birth defects, or other reproductive harm if inhaled. - Page 26 OPERATION Auto-Lift Model “LS-C” TABLE OP-8. STARTUP CHECKS GAUGE READINGS CHECKED: Tachometer/Hourmeter: 2250 rpm (under load) Voltmeter: 13 to 15 Volts Engine Temperature: 160 to 185° F (71 to 85°C) Engine Oil Pressure: 40 to 60 psi, 3 to 4 bar, 276 to 414 kPa...
- Page 27 OPERATION Auto-Lift Model “LS-C” LOCK-UPS REMOVING LOCK-UP PINS AND LINKS IT IS IMPORTANT THAT YOU REMOVE THESE Failure to engage all lockup devices before propelling LOCK-UPS IN THE ORDER SHOWN! at travel speed can result in injury to personnel and/or extensive damage to the machine.
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Page 28: Engine Speeds
OPERATION Auto-Lift Model “LS-C” TRAVEL It is important that you read about and understand operating controls, Cautions, Warnings, and Dangers before traveling. To avoid serious injury or death, make certain that the area around and under the machine is clear of all personnel and obstructions BEFORE travelling or working. - Page 29 OPERATION Auto-Lift Model “LS-C” adjustment to the cam is needed as follows: Machine Setup 7. Note the distance the rails are lifted. If the distance is too high, lower the cam by turning There are some adjustments which may have to the Cam Adjustment Screw clockwise (CW).
- Page 30 OPERATION Auto-Lift Model “LS-C” “EXTEND” TIMING ADJUSTMENTS Extend timing adjustments have been pre-set at the factory for a maximum lift of 1/8-inch each time the EXTEND button on the plate pusher controls or on the remote operator control box has been pushed.
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Page 31: Machine Operation
OPERATION Auto-Lift Model “LS-C” machine is to be operated. MACHINE OPERATION 11. Place WORK/TRAVEL switch in the WORK Work Operation position. 12. While standing clear of machine parts, press To avoid serious injury or death, make CYCLE START button on Remote Operator... -
Page 32: After Operation
OPERATION Auto-Lift Model “LS-C” Parking or Locating Machine AFTER OPERATION Park or locate machine on level track NORMAL SHUTDOWN area, if possible; and where it will not be exposed to excessive dust. Under non-emergency situations, shut down the machine as follows:... -
Page 33: Maintenance
Manager. See map on the next page for the alternate representative closest to your work area. REQUESTING ASSISTANCE If you have any questions regarding maintenance and service on this machine, please call your local Nordco Representative or: Nordco Service Manager (414) 769-4603 (Wisconsin) 1-800-445-9258 (USA and Canada) -
Page 34: Safety During Maintenance
MAINTENANCE Auto-Lift Model “LS-C” SAFETY DURING MAINTENANCE command position (at the controls), ready to stop the machine and shut off engine if the need arises. Alert others in the area that service or maintenance is being performed on this machine. Become familiar with, and use, your company’s lockout-tagout... - Page 35 MAINTENANCE Auto-Lift Model “LS-C” Recommended Lubricants RECOMMENDED GREASES (NGLI #2) BRAND DESCRIPTION/TYPE Lubriplate 3000 Texaco MolyTex EP2 Mobil MobilGrease Special Conoco Super Sta M Amoco Rykon Premium Moly 2 Chevron Moly Grease EP2 RECOMMENDED HYDRAULIC OILS (ISO #46) BRAND DESCRIPTION/TYPE...
- Page 36 MAINTENANCE Auto-Lift Model “LS-C” Lubrication and Maintenance Chart (Those items in Bold/Italic have more detailed instructions following this chart) INTERVAL SPEC Daily (8 Hours) Check Engine Oil Level ........................Spec A Check Air Cleaner Indicator Fill Fuel Tank..........................Diesel Fuel Only Drain Water Separator on Engine Fill Hydraulic Tank ...........................Spec B...
- Page 37 MAINTENANCE Auto-Lift Model “LS-C” Grease Rail Clamp Fittings Check Battery Condition/Level (4 per side, 8 total) There are four grease fittings on each rail clamp Shut off engine when checking battery assembly, eight total for the machine. Grease electrolyte level. Do not check or fill these fittings on a daily basis.
- Page 38 MAINTENANCE Auto-Lift Model “LS-C” Oil Wear Surface on Rail Clamp Remove propulsion chain guard. Slide Channels Unscrew the adjusting screw locknut, but do not remove it from the screw. Make certain that the hardware holding the slide Turn adjusting screw clockwise (CW) to channel to the rail clamp bracket is tight.
- Page 39 MAINTENANCE Auto-Lift Model “LS-C” MAINTENANCE FOR EXTREME CONDITIONS 1. Park machine in a sheltered place if possible Cold Weather 2. Wet mud or snow should be cleaned General Problems from wheels, axles and hubs before it freezes. Extreme cold generally causes fluids to thicken or gel, presents a risk of freezing 3.
- Page 40 MAINTENANCE Auto-Lift Model “LS-C” Paint If paint is chipped or scratched, the affected area should refinished immediately to prevent rapid formation of rust. Remove all loose paint with paint remover, sandpaper, sandblasting equipment. Apply two coats of primer and, when dry, apply finishing coat of paint.