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Hägglunds CMp Installation & Maintenance Manual

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INSTALLATION & MAINTENANCE MANUAL
Hägglunds CMp
RE 15409, Version: 08.2022 Replaces: 11.2018, EN

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  • Page 1 INSTALLATION & MAINTENANCE MANUAL Hägglunds CMp RE 15409, Version: 08.2022 Replaces: 11.2018, EN...
  • Page 2 The data specified only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. Catalog specifications do not constitute assured characteristics. The information given does not release the user from the obligation of own judgment and verification.

  • Page 3: Table Of Contents

    Contents | CMp 3/64 Contents About this documentation  ................  4 Validity of the documentation  .............. 4 Required and additional documentations  ............ 4 Presentation of information  ................. 4 Safety instructions  ...................  6 About this chapter  .................. 6 Intended use  .................... 6 Improper use  .................... 6 Personnel qualification  ................ 7 General safety instructions  ................ 8 Product and technology-related safety messages ...

  • Page 4: About This Documentation

    CMp | About this documentation 1 About this documentation 1.1 Validity of the documentation This documentation applies to the Hägglunds CMp hardware (S-Link) and is intended for machine/system manufacturers, fitters and service engineers/ technicians. This documentation contains important information about the safe and appropriate assembly, transport, commissioning, operation, maintenance, disassembly and simple troubleshooting of the product.
  • Page 5 About this documentation | CMp 5/64 Safety messages are structured as shown below: SIGNAL WORD Type and source of risk Consequences if disregarded f Precautionary measures • Warning sign: draws attention to the risk • Signal word: identifies the hazard level •...

  • Page 6: Safety Instructions

    6/64 CMp | Safety instructions 2 Safety instructions 2.1 About this chapter This product has been manufactured in strict compliance with the generally accepted rules of technology. However, this does not exclude the risk of damage to persons or property if this chapter and the safety instructions included in the present documentation are not observed.

  • Page 7: Personnel Qualification

    Safety instructions | CMp 7/64 Bosch Rexroth AB declines any responsibility for damage resulting from improper use. The user of the equipment is fully responsible for any risk arising from improper use of the product. Improper use of the product includes: •...

  • Page 8: General Safety Instructions

    8/64 CMp | Safety instructions 2.5 General safety instructions • Observe the regulations for accident prevention and environmental protection. • Comply with the local safety provisions and regulations of the country in which the product is used. • Make sure to use Rexroth products in perfect working order.

  • Page 9: General Notes Regarding Property Damages And Product Damages

    General notes regarding property damages and product damages | CMp 9/64 3 General notes regarding property damages and product damages NOTICE Danger from improper handling! Product can be damaged! f Do not expose the product to an impermissible mechanical load.

  • Page 10: Ordering Code

    10/64 CMp | Ordering code 4 Ordering code In order to identify Hägglunds equipment exactly, the following ordering code is used. These ordering codes should be stated in full in all correspondence e.g. when ordering spare parts. The order code is needed to specify the package contents and to simplify the handling during the order process.

  • Page 11: S-Link Monitoring Unit (Slmu)

    The order code for the S-Link Monitoring Unit contains information about the con- tents of enclosure containing the active parts of the CMp package. It specifies what communication that is used for transferring of data to the database ODiN, installed modules and how the system is powered.

  • Page 12: S-Link Mounting Package (Slmp)

    12/64 CMp | Ordering code 4.3 S-Link Mounting Package (SLMP) The order code for the S-Link Mounting Package contains the assembly alternatives for the SLMU. There are alternatives to assemble inside a PEC cabinet, on a DU side or separate on a wall close to the drive unit.

  • Page 13: S-Link Sensor Package (Slsp)

    Ordering code | CMp 13/64 4.4 S-link Sensor Package (SLSP) The order code for the S-link sensor Package handles: – Sensors – Couplings between sensors and the system components – Cables for connection of sensors to the box Each SLSP order code will describe a sensor, an adapter or the total added cable length for the system.
  • Page 14 14/64 CMp | Ordering code S-Link system can consist of a number of sensor modules, one for each component in the additional sensor package. There will be separate order codes for the sensor element, the adaptor for mechanical connection and the connecting cable.

  • Page 15: Function

    Function | CMp 15/64 5 Function 5.1 Product description Bosch Rexroth S-Link system is an extension to a local hydraulic system control unit, giving the ability to collect and transmit data for monitoring of the operation. The S-Link system is delivered with different connectivity options for data transmission, possibility to add more sensors and has different mounting options.
  • Page 16 16/64 CMp | Function The transfer of data is encrypted to improve the security, see Fig. 2. Fig. 2: Data transfer The order code for the main article S-Link Hardware Package (SLHP) gives an overview of the drive system that is monitored, as number of actuators (hydraulic motors), number of Drive Units (PEC, PAC, DUe, DUc,) and the added number of sensors in the package.

  • Page 17: Technical Specification

    Function | CMp 17/64 5.3 Technical specification A Technical Specification is required for the specification of the S-Link system configuration. Contact Mll Technical helpdesk for TS documentation. The completed TS shall be sent to Mll Technical helpdesk for hardware configuration. The TS needs detailed information about the existing hydraulic system so a detailed knowledge about the system is needed.

  • Page 18: Technical Data

    18/64 CMp | Technical data 6 Technical data 6.1 SLMU Fig. 5: S-Link Monitoring Unit Function The S-Link Monitoring Unit is used to acquire signals from the Spider 2 and/or directly from sensors. The box is made of stainless steel and the content of the box depends on the monitoring needs and is described in the technical order specification.
  • Page 19 Technical data | CMp 19/64 DD00078596 Fig. 6: Dimenstions, S-Link Monitoring Unit Table 4: Dimensions, S-Link Monitoring Unit. Dimensions Total height Height between mounting holes Height of box Width of box Width between mounting holes Depth of box RE 15409, Version 08.2022, Bosch Rexroth AB...
  • Page 20 20/64 CMp | Technical data 6.1.1 CCM Table 5: Electrical data CCM Link power in 18-30 VDC Link power out Max 4 A DD00078614 Fig. 7: CCM DD00078616 Fig. 8: CCM front panel Table 6: Front panel indicators Description Indication Information U.L1...
  • Page 21 Technical data | CMp 21/64 6.1.2 MMM Table 7: Electrical data MMM Link power in 18-30 VDC Link power out Max 4 A DD00078617 Fig. 9: MMM DD00078618 Fig. 10: MMM front panel Table 8: Mechanical data MMM Description Indication Information MMM number...
  • Page 22 22/64 CMp | Technical data 6.1.3 GPRS router DD00078625 Fig. 11: GPRS router Table 9: Electrical data GPRS router Frequency bands EGSM850, EGSM900, GSM1800 and GSM1900 Transmit power Class 4 (2 W) for EGSM850 Class 4 (2 W) for EGSM900 Class 1 (1 W) for GSM1800...
  • Page 23 Technical data | CMp 23/64 DD00078626 Fig. 12: GPRS router front panel Table 10: Front panel indicators Description Indication Information Green On Join PPP connection Red flashing Communication in progress Power Green On Router is ready Green flashing Router is starting up...

  • Page 24: Slmp

    24/64 CMp | Technical data 6.2 SLMP 6.2.1 Mounting kit type 00 Function This mounting kit is used to mount the S-Link Monitoring Unit to a wall close to the drive unit. Holes in the wall needs to be drilled prior to installation.
  • Page 25 Technical data | CMp 25/64 6.2.3 Mounting kit type 02, 03, 04 DD00078635, DD00078630, DD00078637 Type 02 Type 03 Type 04 Fig. 15: Mounting kit type 02, 03, 04 Function The mounting kit type 02 is used to mount the S-Link Monitoring Unit to a...
  • Page 26 26/64 CMp | Technical data 6.2.4 Mounting kit type 05 Function This mounting kit is used to mount the S-Link Monitoring Unit to a DUe drive unit. DD00078642 Fig. 17: Components type 05 Description Screw-M10X30 25X25 Washer Nut-M10-A4-80 6.2.5 Mounting kit type 06 Function This mounting kit is used to mount the S-Link Monitoring Unit to a DUc drive unit.

  • Page 27: Slsp

    Technical data | CMp 27/64 6.3 SLSP 6.3.1 Pressure sensors DD00078643 Fig. 19: Pressure sensor, type 01, 02, 03 Function Sensor type 01, 02 and 03 includes a 10, 250 or 400 bar pressure sensor, minimess adaptor and electrical connector.
  • Page 28 28/64 CMp | Technical data 6.3.2 Temperature sensors DD00078674 Type 11 Type 12 Type 13 Fig. 21: Temperature sensor, type 11, 12,13 Function Sensor type 11 includes a 30 mm temperature sensor and electrical connector. The sensor can be used to measure the drain temperature in Hägglunds MA, VI motors and pumps with an adapter.
  • Page 29 Technical data | CMp 29/64 42582 Fig. 23: Temperature sensor, type 14 Function Sensor type 14 purpose is to replace temperature switch in the tank. Important to check the interface of the switch towards the tank. If it is a G ½” you can replace it easily.
  • Page 30 30/64 CMp | Technical data 42584 Fig. 25: Ambient temperature sensor, type 15 Function Sensor package (SLSP15) is used for meassuering ambient temperature. Table 16: lectrical data ambient temperature sensor Supply voltage 7,5 to 30 V Output signal 4 to 20 mA...
  • Page 31 Technical data | CMp 31/64 6.3.3 Flow sensors 42589 Fig. 27: Flow sensor, type 21,22, 23 Function These flow sensors are used to meassure the drain flow from hydraulic motor and pump. It is important that the sensor is mounted correctly, see 7.3.2.
  • Page 32 32/64 CMp | Technical data Table 18: Electrical /technical data flow sensors 42591 SLSP 21 SLSP 22 SLSP 23 Operating voltage [V] 19-30 DC Analogue current output [mA] 4-20 Measuring range [l/min] 0-50 0-100 0-200 Ambient temperature [°C] -10 to 60 Storage temperature [°C] -25 to 80 Medium temperature [°C]...
  • Page 33 Technical data | CMp 33/64 6.3.4 Water content sensor 42593 Fig. 30: Water content sensor, type 31 Function The sensor measure the degree of saturations level. The value is between 0 to 100%, were 100% indicate free water in the oil. This sensor is mounted with SLSP 00 54.
  • Page 34 34/64 CMp | Technical data 6.3.5 Adapter tube DD00078678 Fig. 32: Adapter tube, type 50, 51, 52, 53, 54 Function This adapter can be used to install temperature and/or pressure sensors in the drain line from the motors and pumps.
  • Page 35 Technical data | CMp 35/64 6.3.6 Adapter flange DD00078683 DD00078682 Fig. 33: Adapter flange, type 60, 61, 62, 63 Function The flange of SAE 6000 type can be used to install temperature and/or pressure sensors in the hydraulic system. Table 22: Dimensions flanges...

  • Page 36: Installation

    36/64 CMp | Installation 7 Installation 7.1 Unpacking CAUTION Danger from falling parts during unpacking! Risk of injury and damage on components! f Place the packaging on a flat and solid surface. f Only open the packaging from the top.
  • Page 37 Installation | CMp 37/64 7.2.2 Mounting on panel, type 01 Spacer tube Hexagon nut M8 Hexagon screw Washer M8 M8X50 DD00078074 Fig. 34: List of screws, nuts and washers DD00078685 Fig. 35: General picture of mounting on panel. 1. Drill holes according to H2, W2.in Fig. 13:...
  • Page 38 38/64 CMp | Installation 7.2.3 Mounting with brackets inside PEC (1XX & 2XX), type 02 DD00078004 Fig. 36: General picture of mounting with brackets inside PEC (1XX & 2XX) Hexagon screw M8 Hexagon nut M8 Washer M8 ISO 4017 x 20 Hexagon screw M8 ISO 4014 x 50 Screw M10X30 25X25...
  • Page 39 Installation | CMp 39/64 1. Mount the brackets to the rails with Hexagon screw M8 x 50 DD00077999 2. Mount the rails to the PEC frame with 25 x 25 screws M10X30 DD00078002 3. Mount the box to the brackets with Hexagon...
  • Page 40 40/64 CMp | Installation 7.2.4 Mounting with brackets inside PEC (3XX-6XX & 8XX-10XX), type 03 DD00078034 Fig. 38: General picture of mounting with brackets inside PEC (3XX-6XX & 8XX-10XX) Hexagon screw M8 Hexagon nut M8 Waher M8 ISO 4017 25X25 screw M10X30 Hexagon nut M10 Washer M10 DD00078035 Fig. 39: List of screws, nuts and washers...
  • Page 41 Installation | CMp 41/64 4. Mount the brackets to the rails with Hexagon screw M8X20 DD00078037 5. Mount the rails to the PEC frame with 25X25 screws M10X30. DD00078041 6. Mount the box to the brackets with Hexagon screw M8X20 DD00078043 RE 15409, Version 08.2022, Bosch Rexroth AB...
  • Page 42 42/64 CMp | Installation 7.2.5 Mounting with brackets inside PEC (7XX & 12XX), type 04 Same mounting as the previous page, but with longer rails. See chapter 7.2.4 DD00078073 Fig. 40: General picture of mounting with brackets inside PEC (7XX & 12XX) 7.2.6 Mounting on DU, type 05 DD00077979 Fig. 41: General picture of mounting on DU...
  • Page 43 Installation | CMp 43/64 Screw M10X30 25X25 Washer M10 Hexagon nut M10 DD00077980 Fig. 42: List of screws, nuts and washers 1. Mount the box with the screws to the swing frame on the side of the DU. DD00077987 RE 15409, Version 08.2022, Bosch Rexroth AB...
  • Page 44 44/64 CMp | Installation 7.2.7 Mounting on DUc, type 06 42596 Fig. 43: Mounting positioning of cover for SLMU on DUc Fasten the cover for SLMU towards the cover for Spider with 4 screws, see Fig. 43 and. 6.2.5 for type of screws. Mount the bracket (foot) with one of the screws on the top of the DUc frame, see Fig.

  • Page 45: Installation Of Sensors

    Installation | CMp 45/64 7.3 Installation of sensors 7.3.1 Temp sensor 7.3.1.1 CA The sensor for CA shall be mounted in connection D1, D2 or D3, see Fig. 45. Select a free connection at the lower part of the motor. The sensor should be of type 13.
  • Page 46 46/64 CMp | Installation 7.3.1.3 MA Sizes from MA 141 to MB 800 No connection is available to mount the sensor directly to the motor housing. The sensor needs to be mounted in an adapter tube connected to the drain line output of the motor, see Fig.
  • Page 47 Installation | CMp 47/64 7.3.1.4 VI The sensor needs to be mounted in an adapter tube connected to the drain line output of the motor, see Fig. 49. One of SESP 50 – 52 should be suitable to use. Observe that the connections between adapter tube and motor/hose not is included in the delivery.
  • Page 48 48/64 CMp | Installation 7.3.1.5 SP pumps Observe that the figures show only one alternative to mount the sensors and adapters. Other alternatives must be considered depending on the installation SP pumps, SP40 to SP180 The sensor needs to be mounted in a SESP 50 adapter tube connected to the drain line output of the pump.
  • Page 49 Installation | CMp 49/64 7.3.1.6 HD pumps The sensor needs to be mounted in a SESP 50 or 52 adapter tube connected to the drain line output of the pump, see Fig. 52. Observe that the connections between adapter tube and pump/hose not is included in the delivery. The sensor needs to be mounted as close as possible to the pump.
  • Page 50 50/64 CMp | Installation 7.3.1.7 Tank DD00078702 Fig. 53: Temperrature sensor SLSP 14 The interface used for the temperature sensor/switch is G 1/2" (see Fig. 53). If another interface is used please contact your local Bosch Rexroth representative. Note! The sensor must be conneted with the control system of the drive to maintain the functionality.
  • Page 51 Installation | CMp 51/64 7.3.2 Flow sensors Recommended mounting of the sensor It's important to avoid disturbance in the flow that pass the sensor. Follow the information in Fig. 55.   S = disturbance D = pipe diameter F = flow...
  • Page 52 52/64 CMp | Installation 7.3.2.1 Hydraulic motor (SLSP 21, 22,23) 42608 Fig. 57: Recommended mounting position on Hägglunds motor It's important that the sensor is mounted with correct length of straight pipe before and after the sensor. Note! The sensor should be placed where it is protected from falling material and is not disturbing daily work.
  • Page 53 Installation | CMp 53/64 7.3.3 Water content sensor 42614 Fig. 59: Recommended mounting position in Hägglunds DUe 42612 Fig. 60: Recommended mounting position in Hägglunds DUc The water content sensor should be mounted after the cooler hose which leads the cooled oil back to tank. Recomendation to use the interface towards the coupling which is mounted in the beam, inside or outside the drive unit: •...

  • Page 54: Connecting S-Link Monitoring Unit To The Control Unit

    54/64 CMp | Installation 7.4 Connecting S-Link Monitoring Unit to the control unit. DD00078709 Fig. 61: Example of electrical diagram Bosch Rexroth AB, RE 15409 Version 08.2022,...
  • Page 55 Installation | CMp 55/64 1. Install the After the box is steadily mounted following the instructions in section 7.2: Mounting communication cable the S-Link Monitoring Unit, you can proceed with the electrical installation. (1-02)from the S-Link Monitoring Unit to the Spider control unit.

  • Page 56: Commissioning

    56/64 CMp | Commissioning 8 Commissioning 8.1 Commissioning Make sure to have read and understood this manual in its entirety, as well as the additional attached technical documentation. Check the following points before commissioning the S-Link Monitoring Unit, i.e. before starting the first time: Make sure that all cables are connected in accordance to 7.4: Connecting S-Link...

  • Page 57: Parameter Download

    Commissioning | CMp 57/64 Start SpiderCom software and check that the communication works. For detailed in- formation, see SpiderCom users manual EN665-8. 8.3 Parameter download Spider control unit functionality is set by configurable parameters with customer specific combination to fit the installation needs. At an update of the firmware, the parameters will be reset to default and a reconfiguration is required.

  • Page 58: Firmware Update

    58/64 CMp | Commissioning 8.5 Firmware update • Start the spider flash loader software. • Change the COM settings if another port than COM port 1 is used, see Fig. 65: Com port setting. DD00078719 Fig. 65: Com port setting •...
  • Page 59 Commissioning | CMp 59/64 After the file is loaded, press the Start button, see Fig. 67: Start up load DD00078720 Fig. 67: Start up load The software is now waiting for a reset of the control unit. Reset by pressing the re- set button on the main card, see fig 7.

  • Page 60: Drive Parameter Upload

    60/64 CMp | Commissioning The sequence will start with a verification of the memory card status and if OK the upload will start, see Fig. 69: Upload indication. DD00078725 Fig. 69: Upload indication After finalized upload, the message “Verify OK” will be indicated in the loader pro- gram and “Verified OK”...

  • Page 61: Start Up

    Commissioning | CMp 61/64 8.8 Start up • Switch on the power to the Spider control unit (or with the switch on the power supply) • All power indicators on the modules inside the S-Link Monitoring Unit should shine with a steady green light after a while if everything is ok. (see 6.1: SLMU) •...

  • Page 62: Re-Commisioning After Standstill

    62/64 CMp | Commissioning ⊠ Press to access Go down one step to the menu entry “Status” Status ⊠ Press to access Progress ⊠ Press to access menu entry “Progress“ Check samples per second from Spider. Samples : 85,70 / s If this is >0 data is being acquired...

  • Page 63: Maintenance And Repair

    Maintenance and repair | CMp 63/64 9 Maintenance and repair 9.1 Cleaning and care NOTICE Improper cleaning Components can be damaged. f Never use solvents or aggressive detergents. f Do not use a high pressure cleaning on the S-Link Monitoring Unit 9.2 Repair...
  • Page 64 HÄGGLUNDS Bosch Rexroth AB SE-895 80 Mellansel tel: +46 (0)660 870 00 www.hagglunds.com Hägglunds is a brand of Rexroth, a leading global supplier of drive and control technologies. Hägglunds solutions enrich a comprehensive Rexroth portfolio. We reserve the right to make changes, these could pertain to this document and/or the product RE 15409, Version: 08.2022...

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