Summary of Contents for Chamberlain Garog D Series
- Page 1 OPERATING MANUAL INDUSTRIAL DOOR DRIVES D-SERIES Serial nummer: 2 YEAR WARRANTY (see motor gearbox) Installed on: Switchgear standart:...
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Page 2: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS PAGE CIRCUIT DIAGRAM SEK PAGE IMPORTANT SAFETY ADVICE 3 - 4 DIMENSIONAL DRAWING, DOOR DRIVE 15 GENERAL INFORMATION DIMENSIONAL DRAWING CHAIN WHEELS & DRIVE PREPARATORY TASKS INSTALLATION ADVICE LIFTING FORCE TABLE MOUNTING ARRANGEMENT CALCULATION OF INSTALLATION ADVICE LIFTING SPEED MOTOR CONNECTION... -
Page 3: Important Safety Advice
IMPORTANT SAFETY INFORMATION Before installation, operation or maintenance of this door drive, this operating manual must be read through carefully and all the safety advice must be followed. This symbol means "Caution" and stands in front of safety advice intended to avoid personal injury or material damage. -
Page 4: General Information
WICHTIGE SICHERHEITSHINWEISE Live and moving parts of electrical To avoid damage to the door or the machines can cause serious or fatal drive, all the locking devices must be injuries. The installation, connection put out of operation. Set locking and starting up, as well as main- device(s) to the "Open"... -
Page 5: Preparatory Tasks
PREPARATORY MEASURES The drive may only be installed: If the details on the rating plate on the drive correspond with the mains voltage. If the drive is undamaged If the ambient temperature is between 0 and 40°C If the installation height is not more than 1000m above sea level If the type of protection has been appropriately selected. -
Page 6: Mounting Arrangement
MOUNTING ARRANGEMENT Mounting arrangement 1 Mounting arrangement 2 INSTALLATION ADVICE Electrical connection The connections according to the circuit diagram and the maintenance of the electrical drive may only be carried out by electrical specialist personnel. The corresponding accident prevention regulations must be followed. For switching the motor and the brake connections, switching contacts of utilization category AC-3 acc. -
Page 7: Motor Connection
ELECTRICAL CONNECTION Connect motor: According to circuit diagram; normally with star point in the case of delta/star connection of asynchronous machines. Check cross-section of wires Firmly tighten connections and PE conductor Check terminal boxes and tighten if necessary Motor terminal board 1 Temperature sensor Terminal Board Six-pin terminal boards are... - Page 8 ELECTRICAL CONNECTION Before the installation of power cables and control devices it is essential to take note of all the following specifications and warnings. If they are not heeded serious injuries or damage to the drive can occur. The control housing of the door drive may only be opened by trained"Chamberlain" specialist personnel.
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Page 9: Circuit Diagram Ksat 1/1S
CIRCUIT DIAGRAM: KSAT KSAT 1/1 S Reversing contactor with mechanical latching Type P [kW] I [A] ABB-VB6 1 3 5 1 3 5 Tele-LC2K12 2 4 6 2 4 6 Contactor UP Contactor DOWN Control transformer 400/24V-18VA Control circuit fuse (1,6 AT, 5x20mm Safety limit switch Safety limit switch, crank,... -
Page 10: Connection Examples
CONNECTION EXAMPLES Single error protection devices are self-monitoring, i.e. they can detect an error within the circuit and in the device connections. Such types of protection require the use of self-monitoring sensing devices. Connection example A: UP/DOWN key STOP Set-up STOP 3 keys DOWN... - Page 11 CONNECTION EXAMPLES Connection example C: typ. Sicherheit Schlaffseil- Safety Typ Slack rope schalter switch Schlaffseil- Slack rope schalter switch Federbruch- Broken spring sicherung protection system HALT STOP DOWN Dreifachtaster Triple pushbutton UP in self-latching, DOWN in dead man's circuit.
- Page 12 CONNECTION EXAMPLES Connection example D: Slack rope Safety Device STOP switch Slack rope DOWN switch Triple pushbutton Door contact Connection of slack rope switches and safety switch for door with common cable to door leaf. Connection example E: 3 PE Safety device 9 10 11 12 DOWN...
- Page 13 CONNECTION EXAMPLES Connection example F: Safety device STOP DOWN Keyswitch ON/OFF and triple pushbutton Triple switch with integrated ON/OFF keyswitch to interrupt the control voltage. Connection example G: 2V 1 3 PE Safety device DOWN DOWN STOP Light barrier Twin pushbutton DOWN Pull switch UP and DOWN movements can be triggered with the pull switch.
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Page 14: Circuit Diagram Sek
CIRCUIT DIAGRAM: SEK SEK 2/1 S 11 12 13 14 F1 Control circuit fuse 1,6 A (5x20) S1 Safety limit switch S2 Safety contact for emergency chain or crank handle S3 Temperature sensor in motor winding S4 Limit switch UP S5 Limit switch DOWN S6 Supplementary limit switch UP S7 Supplementary limit switch DOWN... -
Page 15: Dimensional Drawing, Door Drive
DIMENSIONAL DRAWING - DOOR DRIVE Fig. 1 Assembly dimensions with circuit breaker in normal position Only for feather key w x h DIN6885 Fig. 2 Drive type: w x h D300 D500 D1000 D2500 10x8 D4000 14x9 D7000 14x9 = Feather key dimensions acc. to DIN 6885, T1 width x height in mm See table below for Fig. -
Page 16: Chain Wheels & Drive
DIMENSIONAL DRAWING - CHAIN WHEELS AND DRIVE Fig. 4 Fig. 3 Sketch of chain wheel Linksantrieb Rechtsantrieb Plan view of Plan view of Draufsicht Draufsicht RH drive LH drive See table below for chain wheel sketch data Drive- Hub wheel dim. Toothed- Outside- Pitch circle... -
Page 17: Lifting Force Table
LIFTING FORCE TABLE Lifting force in N with transmission ratio I = 1:1 Drive torque Drum / Roller diameter in mm: Type M[Nm] D300 D500 1.056 D1000 2.000 1.250 1.053 D2500 4.800 3.000 2.526 2.182 1.920 1.778 1.600 D4000 8.000 5.000 4.211 3.636... -
Page 18: Lifting Speed
CALCULATION OF LIFTING SPEED Table for determination of the lifting speed in cm/sec.: Bale diameter- = 32 rpm = 28 rpm = 26 rpm [mm] 1:2,5 1:3 1:3,5 1:2 1:2,5 1:3 1:3,5 1:2,5 1:3,5 16,7 20,2 10,1 23,5 11,7 10,3 26,8 13,4 10,7... -
Page 19: Maintenance
MAINTENANCE Maintenance All gearboxes are filled with lubricant in the factory. This lubricant is suitable for at least 1000 operating hours. After this time or at the very latest every 6 years it is advisable to renew the special oil. For this purpose only SHELL OMALA 460 should be used in the following filling quantities. -
Page 20: Warranty
GUARANTEE AND STORAGE Definition of qualified personnel Within the meaning of the operating manual and the warning information concerning the product itself, these are people who are familiar with the setting out, installation, commissioning and operation of the product and have suitable qualifications for their work, such as: Training or instruction in, and authorization to connect up, switch on and off, earth and mark power circuits and devices according to the engineering safety standards. -
Page 21: Spareparts
SPARE PARTS The spare parts kits obtainable for your drive are given in the following parts lists. If your drive already has optional modifications and/or accessories, certain parts can be added or removed from the list. Possibly individual parts of a kit are not obtainable - please contact a member of staff responsible for spare parts and maintenance. -
Page 22: Notes
NOTES... - Page 23 NOTES...
- Page 24 Declaration of Conformity The industrial door drive ......... corresponds to the applicable sections and standards .